Thermodynamic analysis and optimization of RWGS processes for solar syngas production from CO2

Process systems were investigated for syngas production from CO₂ and renewable energy (solar) by the reverse water‐gas shift (RWGS) and the reverse water‐gas shift chemical looping (RWGS‐CL) process. Thermodynamic analysis and optimization was performed to maximize the solar‐to‐syngas (StS) efficiency η_StS. Special emphasis was laid on product gas separation. For RWGS‐CL, maximum StS efficiencies of 14.2 and 14.4% were achieved without and with heat integration, respectively. The StS efficiency is dictated by the low overall efficiency of H₂ production. RWGS‐CL is most beneficial for the production of pure CO, where the StS efficiency is one percent point higher compared to that of the RWGS process with heat integration. Heat integration leads to significant reductions in external heat demand since most of the gas phase process heat can be integrated. The StS efficiencies for RWGS and RWGS‐CL achieve the same level as the reported values for solar thermochemical syngas production. © 2016 American Institute of Chemical Engineers AIChE J, 63: 15–22, 2017     

Partial oxidation of methane in hollow‐fiber membrane reactors based on alkaline‐earth metal‐free CO2‐tolerant oxide

The U‐shaped alkaline‐earth metal‐free CO₂‐stable oxide hollow‐fiber membranes based on (Pr_0.9La_0.1)₂(Ni_0.74Cu_0.21Ga_0.05)O_4+δ (PLNCG) are prepared by a phase‐inversion spinning process and applied successfully in the partial oxidation of methane (POM) to syngas. The effects of temperature, CH₄ concentration and flow rate of the feed air on CH₄ conversion, CO selectivity, H₂/CO ratio, and oxygen permeation flux through the PLNCG hollow‐fiber membrane are investigated in detail. The oxygen permeation flux arrives at approximately 10.5 mL/min cm² and the CO selectivity is higher than 99.5% with a CH₄ conversion of 97.0% and a H₂/CO ratio of 1.8 during 140 h steady operation. The spent hollow‐fiber membrane still maintains a dense microstructure and the Ruddlesden‐Popper K₂NiF₄‐type structure, which indicates that the U‐shaped alkaline‐earth metal‐free CO₂‐tolerant PLNCG hollow‐fiber membrane reactor can be steadily operated for POM to syngas with good performance. © 2014 American Institute of Chemical Engineers AIChE J, 60: 3587–3595, 2014     

Structural changes and crystallization kinetics of polylactide under CO2 investigated using high‐pressure Fourier transform infrared spectroscopy

The structural changes and crystallization kinetics of polylactide (PLA) during cold crystallization under CO₂ at 80 °C were studied using in situ high‐pressure Fourier transform infrared (FTIR) spectroscopy. The FTIR spectra show that PLA can crystallize under air and CO₂, and some differences are observed. In the second‐derivative spectra, the 1220 cm^?1 band is only found for PLA crystallized under CO₂, and the tt conformer of PLA crystallized under CO₂ is located at 1749 cm^?1, while that of PLA crystallized under air is located at 1751 cm^?1. From wide‐angle X‐ray diffraction, only the α′‐crystal is observed when PLA is crystallized under air, whereas the α‐crystal appears when crystallized under CO₂. The crystalline‐sensitive bands at 921 and 1458 cm^?1 were used to analyze the crystallization kinetics of PLA. When PLA crystallizes under air, the 1458 cm^?1 band changes faster than the 921 cm^?1 one; when it crystallizes under CO₂, the result reverses. This suggests that CO₂ hinders interchain interactions while promoting the helix conformation. © 2015 Society of Chemical Industry     

Investigation mechanism of DEA as an activator on aqueous MEA solution for postcombustion CO2 capture

In this work, Diethanolamine (DEA) was considered as an activator to enhance the CO₂ capture performance of Monoethanolamine (MEA). The addition of DEA into MEA system was expected to improve disadvantages of MEA on regeneration heat, degradation, and corrosivity. To understand the reaction mechanism of blended MEA‐DEA solvent and CO₂, ¹³C nuclear magnetic resonance (NMR) technique was used to study the ions (MEACOO^‐, DEACOO^–, MEA, DEA, MEAH⁺, DEAH⁺, , ) speciation in the blended MEA‐DEA‐CO₂‐H₂O systems with CO₂ loading range from 0 to 0.7 mol CO₂/mol amine at the temperature of 301 K. The different ratios of MEA and DEA (MEA: DEA = 2.0:0, 1.5:0.5, 1.0:1.0, and 0:2.0) were studied to comprehensively investigate the role of DEA in the system of MEA‐DEA‐CO₂‐H₂O. The results revealed that DEA performs the coordinative role at the low CO₂ loading and the competitive role at high CO₂ loading. Additionally, the mechanism was also proposed to interpret the reaction process of the blended solvent with CO₂. © 2018 American Institute of Chemical Engineers AIChE J, 64: 2515–2525, 2018     

Pseudopeptide bioconjugate additives for CO2 separation membranes

1:1[α/α‐N^α‐Bn‐hydrazino] pseudopeptide?polymer bioconjugates were synthesized and investigated as additives in a reference gas separation membrane (Pebax®) for CO₂ capture. Pebax® is a polyether block amide thermoplastic elastomer provided by Arkema and is already well known for its good performance for CO₂ separations. First, dimer and tetramer pseudopeptides were synthesized and their terminal amine was modified into a ‘clickable’ alkyne group in view of coupling. Second, an α‐azido acrylic poly(ethylene glycol)‐based oligomer was obtained by single‐electron transfer living radical polymerization and the two partners were coupled using copper(I) catalyzed alkyne‐azide cycloaddition (CuAAC) ‘click’ chemistry. The pseudopeptides and their bioconjugates were then assessed as original additives in Pebax® membranes for CO₂/CH₄ and CO₂/N₂ separations. The permeation data were analyzed according to the solution‐diffusion model. Compared to pseudopeptides, the pseudopeptide?polymer bioconjugates enabled the membrane properties to be greatly improved with better permeability (×1.5) and a good constant selectivity for CO₂ capture. The best membrane properties were obtained with 3 eq. wt% of the tetramer‐based bioconjugate with a CO₂ permeability of 194 Barrer (+46% compared to that of Pebax®) and constant selectivity (αCO₂/N₂ = 44 and αCO₂/CH₄ = 13). © 2016 Society of Chemical Industry     

CO2 conversion through combined steam and CO2 reforming of methane reactions over Ni and Co catalysts

Ni‐Co bimetallic and Ni or Co monometallic catalysts prepared for CO₂ reforming of methane were tested with the stimulated biogas containing steam, CO₂, CH₄, H₂, and CO. A mix of the prepared CO₂ reforming catalyst and a commercial steam reforming catalyst was used in hopes of maximizing the CO₂ conversion. Both CO₂ reforming and steam reforming of CH₄ occurred over the prepared Ni‐Co bimetallic and Ni or Co monometallic catalysts when the feed contained steam. However, CO₂ reforming did not occur on the commercial steam reforming catalyst. There was a critical steam content limit above which the catalyst facilitated no more CO₂ conversion but net CO₂ production for steam reforming and water‐gas shift became the dominant reactions in the system. The Ni‐Co bimetallic catalyst can convert more than 70% of CO₂ in a biogas feed that contains ~33 mol% of CH₄, 21.5 mol% of CO₂, 12 mol% of H₂O, 3.5 mol% of H₂, and 30 mol% of N₂. The H₂/CO ratio of the produced syngas was in the range of 1.8‐2. X‐ray absorption spectroscopy of the spent catalysts revealed that the metallic sites of Ni‐Co bimetallic, Ni and Co monometallic catalysts after the steam reforming of methane reaction with equimolar feed (CH₄:H₂O:N₂ = 1:1:1) experienced severe oxidation, which led to the catalytic deactivation.     

Stainless steel membrane distributor-type dielectric barrier discharge plasma reactor for co-conversion of CH4/CO2

Flow arrangement in a dielectric barrier discharge (DBD) plasma reactor is key to affecting multi-component gas reactions. Herein, a stainless-steel membrane distributor-type DBD reactor was developed to allow the change of gas flow arrangements freely to understand their effect on plasma-assisted CH₄/CO₂ co-conversion to syngas. Variation of gas flow arrangements in the DBD reactor could regulate the reaction performance. Also, the inclusion of quartz wool in the DBD reactor could enhance the effect of gas flow arrangement compared to the plasma-alone DBD. Especially, the DBD reactor with CO₂ feed in the quartz wool-packed discharge zone and CH₄ distributed via the membrane exhibited good stability over 600 min on stream, with rather stable CO₂/CH₄ conversions of ~25%/20%, H₂/CO selectivities of ~50%/32%, H₂/CO molar ratio of 0.9–1.1, and energy efficiency of ~0.20 mmol·kJ⁻¹ based on the conversion of feed gases.     

Modeling of CO2 equilibrium solubility in a novel 1‐Diethylamino‐2‐Propanol Solvent

In this work, the equilibrium solubility of CO₂ in a 1‐diethylamino‐2‐propanol (1DEA2P) solution was determined as a function of 1DEA2P concentration (over the range of 1–2 M), temperature (in the range of 298–333 K), and CO₂ partial pressure (in the range of 8–101 kPa). These experimental results were used to fit the present correlation for K₂ (Kent‐Eisenberg model, Austgen model, and Li‐Shen model). It was found that all of the models could represent the CO₂ equilibrium solubility in 1DEA2P solution with ADDs for Kent‐Eisenberg model, Austgen model, and Li‐Shen model of 6.3, 7.3, and 12.2%, respectively. A new K₂ correlation model, the Liu‐Helei model, was also developed to predict the CO₂ equilibrium solubility in 1DEA2P solution with an excellent ADD of 3.4%. In addition, the heat of absorption of CO₂ in 1DEA2P solution estimated by using the Gibbs‐Helmholtz equation was found to be ?45.7 ± 3.7 kJ/mol. Information and guidelines about effectively using data for screened solvents is also provided based on the three absorption parameters: CO₂ equilibrium solubility, second order reaction constant (k₂), and CO₂ absorption heat. © 2017 American Institute of Chemical Engineers AIChE J, 63: 4465–4475, 2017     

Supercritical CO2 Extraction of Chlorophyll a from Spirulina platensis with a Static Modifier

Supercritical CO₂ extraction with a static modifier was applied to extract chlorophyll a from Spirulina platensis. The effects of the process were investigated by single‐factor and response surface analysis experiments. The optimal process parameters for supercritical CO₂ extraction were determined to be: ethanol/water as the modifier, 40 vol.‐% water content in the modifier, 21.2 mL modifier volume, 1 h static soaking time, 2 h dynamic extraction time, 48.7 MPa extraction pressure, 326.4 K extraction temperature, and 10 g min^–1 CO₂ flow rate. The optimized chlorophyll a extraction yield was 6.84 mg g^–1. A comparison of the experimental results suggested that the yield of chlorophyll a by supercritical CO₂ extraction with modifier was higher than that obtained by conventional solvent extraction.     

Modularization strategy for syngas generation in chemical looping methane reforming systems with CO2 as feedstock

This study considers a CO₂ feedstock in conventional methane reforming processes and metal oxide lattice oxygen based chemical looping reforming. Lattice oxygen from iron‐titanium composite metal oxide provides the most efficient co‐utilization of CO₂ with CH₄. A modularization chemical looping strategy is developed to further improve process efficiencies using a thermodynamic rationale. Modularization leverages the ability of two or more reactors operating in parallel to produce a higher quality syngas than a single reactor operating alone while offering a direct solution to scale up of multiple parallel reactor processes. Experiments conducted validate the thermodynamic simulation results. Simulation and experimental results ascertain that a cocurrent moving bed in a modularization system can operate under CO₂ neutral or negative conditions. The results for a modularization process system for 7950 m³ per day (50,000 barrels per day) of liquid fuel indicate a ～23% reduction of natural gas usage over baseline‐case. © 2017 American Institute of Chemical Engineers AIChE J, 63: 3343–3360, 2017     

CO2 Methanation in Microstructured Reactors – Catalyst Development and Process Design

The sulfur tolerance of mono‐ and bimetallic ruthenium catalysts for CO₂ hydrogenation was investigated in microchannel reactors. H₂S was selected as a model compound. It was found that a Ru/CeO₂ catalyst deactivates rapidly. Ni was a much better additive to improve the catalyst stability compared to Rh and serves as a sulfur trap. The influence of the support was evaluated showing that a SiO₂‐supported catalyst has a higher stability and better selectivity compared to CeO₂ and TiO₂. A plant concept was developed comprising two‐step methanation with a first adiabatic reactor stage followed by a plate heat‐exchanger reactor with integrated cooling which allows more than 97 % CO₂ conversion. A pilot plant will be put into operation in connection with a biogas plant and an electrolyser of 50 kW power consumption.     

CO2 capture in a multistage CFB: Part II: Riser with multiple cooling stages

A 1 m in diameter and 3.55 m tall fluidized bed riser internally with water tubes, which required six equilibrium stage of riser‐sorber for capturing about 95% of CO₂ emitted from a coal power plant, were designed to replace the multisingle risers. At the optimum operating condition, the temperature of the cooling tubes in the bottom, the middle and the top of the riser were kept constant values at 50, 40, and 30°C, respectively. The hot water (57°C) from lowest exchanger section can be used to preheat the spent sorbent for the regeneration in a downer. The rest of the heat for the regenertion is obtained from the stack gas (100–130°C). This new concept promises to reduce the energy consumption for CO₂ removal from flue gas. The only energy requirement is for pumping fluid and fluidizing particles in the bed. © 2017 American Institute of Chemical Engineers AIChE J, 63: 5280–5289, 2017     

La‐hexaaluminate for synthesis gas generation by Chemical Looping Partial Oxidation of Methane Using CO2 as Sole Oxidant

Chemical looping partial oxidation of methane using a sole CO₂ oxidant (CL‐POM‐CO₂) is an emerging technology for synthesis gas generation and CO₂ utilization, which is highly dependent on an oxygen carrier (OC). In this work, Fe‐substituted La‐hexaaluminate as the OC was found to exhibit good reactivity and stability during 50 periodic CH₄/CO₂ redox cycles due to the formation of magnetoplumbite La‐hexaaluminate structure with the introduction of La. Deeper reduction for synthesis gas generation did not destroy the La‐hexaaluminate structure via a charge compensation mechanism, which increased CH₄ reactivity and further improved CO₂ utilization under subsequent re‐oxidation. In the La‐hexaaluminate structure, O₆‐Fe³⁺(Oh) was highly active for the total oxidation of methane, while O₅‐Fe³⁺(Tr) and O₄‐Fe³⁺(Th) selectively oxidized CH₄ to synthesis gas. The sole CO₂ oxidant only selectively recovered O₅‐Fe³⁺(Tr) and O₄‐Fe³⁺(Th), and thus is more favorable for improving synthesis gas selectivity than O₂/air, which offers an attractive opportunity for CO₂ utilization. © 2017 American Institute of Chemical Engineers AIChE J, 64: 550–563, 2018     

Metal‐organic framework membrane process for high purity CO2 production

Gas separation by metal‐organic framework (MOF) membranes is an emerging research field. Their commercial application potential is, however, still rarely explored due in part to unsatisfied separation characteristics and difficulty in finding suitable applications. Herein, we report “sharp molecular sieving” properties of high quality isoreticular MOF‐1 (IRMOF‐1) membrane for CO₂ separation from dry, CO₂ enriched CO₂/CH₄, and CO₂/N₂ mixtures. The IRMOF‐1 membranes exhibit CO₂/CH₄ and CO₂/N₂ separation factors of 328 and 410 with CO₂ permeance of 2.55 × 10^?7 and 2.06 × 10^?7 mol m^?2 s^?1 Pa^?1 at feed pressure of 505 kPa and 298 K, respectively. High grade CO₂ is efficiently produced from the industrial or lower grade CO₂ feed gas by this MOF membrane separation process. The demonstrated “sharp molecular sieving” properties of the MOF membranes and their potential application in production of value‐added high purity CO₂ should bring new research and development interest in this field. © 2016 American Institute of Chemical Engineers AIChE J, 62: 3836–3841, 2016     

SO42−/ZrO2 supported on γ‐Al2O3 as a catalyst for CO2 desorption from CO2‐loaded monoethanolamine solutions

In this work, the composite catalysts, SO₄²/ZrO₂/γ‐Al₂O₃ (SZA), with different ZrO₂ and γ‐Al₂O₃ mass ratios were prepared and used for the first time for the carbon dioxide (CO₂)‐loaded monoethanolamine (MEA) solvent regeneration process to reduce the heat duty. The regeneration characteristics with five catalysts (three SZA catalysts and two parent catalysts) of a 5 M MEA solution with an initial CO₂ loading of 0.5 mol CO₂/mol amine at 98°C were investigated in terms of CO₂ desorption performance and compared with those of a blank test. All the catalysts were characterized using X‐ray diffraction, Fourier transform infrared spectroscopy, N₂ adsorption–desorption experiment, ammonia temperature programmed desorption, and pyridine‐adsorption infrared spectroscopy. The results indicate that the SZA catalysts exhibited superior catalytic activity to the parent catalysts. A possible catalytic mechanism for the CO₂ desorption process over SZA catalyst was proposed. The results reveal that SZA1/1, which possesses the highest joint value of Brφnsted acid sites (BASs) and mesopore surface area (MSA), presented the highest catalytic performance, decreasing the heat duty by 36.9% as compared to the catalyst‐free run. The SZA1/1 catalyst shows the best catalytic performance as compared with the reported catalyst for this purpose. Moreover, the SZA catalyst has advantages of low cost, good cyclic stability, easy regeneration and has no effect on the CO₂ absorption performance of MEA. © 2018 American Institute of Chemical Engineers AIChE J, 64: 3988–4001, 2018     

Hybrid FSC membrane for CO2 removal from natural gas: Experimental,process simulation,and economic feasibility analysis

The novel fixed‐site‐carrier (FSC) membranes were prepared by coating carbon nanotubes reinforced polyvinylamine/polyvinyl alcohol selective layer on top of ultrafiltration polysulfone support. Small pilot‐scale modules with membrane area of 110–330 cm² were tested with high pressure permeation rig. The prepared hybrid FSC membranes show high CO₂ permeance of 0.084–0.218 m³ (STP)/(m² h bar) with CO₂/CH₄ selectivity of 17.9–34.7 at different feed pressures up to 40 bar for a 10% CO₂ feed gas. Operating parameters of feed pressure, flow rate, and CO₂ concentration were found to significantly influence membrane performance. HYSYS simulation integrated with ChemBrane and cost estimation was conducted to evaluate techno‐economic feasibility of a membrane process for natural gas (NG) sweetening. Simulation results indicated that the developed FSC membranes could be a promising candidate for CO₂ removal from low CO₂ concentration (10%) NGs with a low NG sweetening cost of 5.73E?3 $/Nm³ sweet NG produced. © 2014 American Institute of Chemical Engineers AIChE J 60: 4174–4184, 2014     

Polymer–CO2 systems exhibiting retrograde behavior and formation of nanofoams

The sorption of compressed gases in polymers causing a reduction in the glass transition temperature (T_g) is well established. There is, however, limited information on polymer–gas systems with favorable interactions, producing a unique retrograde behavior. This paper reports on using a combination of established techniques of in situ gravimetric and stepwise heat capacity (C_p) measurements using high‐pressure differential scanning calorimetry (DSC) to demonstrate the occurrence of this behavior in acrylonitrile–butadiene–styrene copolymer (ABS)–CO₂ and syndiotactic poly(methyl methacrylate) (sPMMA)–CO₂ systems. The solubility and diffusion coefficient of CO₂ in the range 0 to 65 °C and pressures up to 5.5 MPa were determined, which resulted in a heat of sorption of ? 15.5 and ? 15 kJ mol^?1, and an activation energy for diffusion of 28.3 and 32.1 kJ mol^?1 in the two systems, respectively. The fundamental kinetic data and the changes in C_p of the polymer–gas systems were used to determine the plasticization glass transition temperature profile, its relationship to the amount of gas dissolved in the polymer, and hence the formation of nano‐morphologies. Copyright © 2006 Society of Chemical Industry     

Pressure variation due to heat shock of CO2hydrate desserts

CO₂ hydrate desserts are carbonated frozen desserts in which the CO₂ is trapped in a crystalline water‐carbon dioxide structure called a CO₂ clathrate hydrate. The CO₂ concentration of the dessert enables strong perception of carbonation, but CO₂ hydrate dissociation during heat shock can cause high package pressures during storage and distribution. In this work, a model is developed for package pressure as a function of temperature, CO₂ content, package volume, dessert mass, and recipe. The model is validated by comparison with an experimental measurement of the pressure and mass of a CO₂ hydrate dessert subjected to heat shock. It is shown that during heat shock a sealed package can reach pressures greater than the ice‐CO₂ hydrate equilibrium pressure. At pressures above the ice‐CO₂ hydrate equilibrium pressure, the fraction of water crystallized in the dessert can be increased, potentially mitigating heat shock damage. © 2011 American Institute of Chemical Engineers AIChE J, 2012     

Enhanced hydroformylation by carbon dioxide‐expanded media with soluble Rh complexes in nanofiltration membrane reactors

A novel process for continuous hydroformylation in CO₂‐expanded liquids (CXLs) is demonstrated using bulky phosphite ligands that are effectively retained in the stirred reactor by a nanofiltration membrane. The reactor is operated at 50°C with a syngas pressure of 0.6 MPa to avoid CO inhibition of reaction rate and selectivity. The nanofiltration pressure is provided by ～3.2 MPa CO₂ that expands the hydroformylation mixture and increases the H₂/CO ratio in the CXL phase resulting in enhanced turnover frequency (～340 h^?1), aldehydes selectivity (>90%) and high regioselectivity (n/i ～8) at nearly steady operation. The use of pressurized CO₂ also reduces the viscosity in the CXL phase, thereby improving the mass‐transfer properties. Constant permeate flux is maintained during the 50 h run with Rh leakage being less than 0.5 ppm. This technology concept has potential applications in homogeneous catalytic processes to improve resource utilization and catalyst containment for practical viability. © 2013 American Institute of Chemical Engineers AIChE J, 59: 4287–4296, 2013     

Heat Transfer Characteristics of CO2 Desorption from N‐Methyldiethanolamine Solution in a Microchannel Reactor

The heat transfer performance and energy consumption of CO₂ desorption from rich N‐methyldiethanolamine (MDEA) solution were determined experimentally in a straight microchannel reactor. Nucleate boiling was found to be the dominant heat transfer mechanism in this experiment. The heat transfer coefficients were strongly dependent on the heat flux. The solution flow rate was the most influential factor on the heat flux, followed by desorption temperature, MDEA concentration, and CO₂ loading. In addition, an empirical correlation was proposed to predict the experimental heat transfer coefficients.