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1.
对400MPa级超细晶粒钢手工电弧焊接头进行了表面机械强化处理,并对强化处理前后焊接接头进行了组织性能分析。结果表明:400MPa级超细晶粒钢手工电弧焊接头热影响区存在着严重的晶粒长大;经表面机械强化后,焊接接头表面组织得到重新细化(晶粒尺寸可达100nm左右),从而使其获得与母材相当的力学性能。  相似文献   

2.
400MPa级超细晶粒钢电弧焊焊接接头组织与性能   总被引:3,自引:3,他引:0  
采用普通电弧焊方法(手工电弧焊、二氧化碳气体保护焊、埋弧焊)对400MPa级超细晶粒钢进行焊接,并对不同工艺条件下的焊接接头的组织与性能进行了分析。结果表明,400MPa级超细晶粒钢电弧焊焊接接头热影响区存在着明显的晶粒长大现象;手工电弧焊和埋弧焊焊接接头性能明显下降,而二筘化碳气体保护焊焊接接头性能下降不明显。根据试验结果,实际生产中可以利用二氧化碳气体保护焊方法焊接400MPa级超细晶粒钢。  相似文献   

3.
采用手工电弧焊焊接400MPa级超细晶粒钢,并对不同冷却条件下的焊接接头显微组织及力学性能进行分析。结果表明,400MPa级超细晶粒钢手工焊焊接接头热影响区存在着严重的晶粒长大和强度下降现象;焊接过程中采用喷水冷却可明显提高焊接接头强度,实际生产中可以应用手工电弧焊水冷处理方法焊接400MPa级超细晶粒钢。  相似文献   

4.
采用搅拌摩擦焊方法对14 mm厚Al-Zn-Mg铝合金进行对接焊接,研究了沿厚度方向分层切片的横向拉伸和应力腐蚀性能,揭示搅拌摩擦焊接头分层力学和腐蚀性能的不均匀性。研究结果表明,焊核区为细小的再结晶组织,焊核区从上表层到下表层晶粒尺寸逐渐减小;接头两侧的热影响区存在明显软化区;接头分层的抗拉强度波动较小,在315~330 MPa之间,断裂位置均位于前进侧的软化区;接头上、下表层在四点弯曲试验中均未发生腐蚀断裂,接头上、下表层热影响区的腐蚀敏感性最高;晶内析出相发生粗化和晶界析出相连续分布,是导致热影响区力学性能和耐蚀性能降低的根本原因。  相似文献   

5.
The effect of post-weld heat treatment on dissimilar friction stir welded AA7075 and AA2024 joints was studied. After welding in constant parameters, solution heat treatment and various aging treatments were given to the welded joints. Microstructural and phase characterizations were done using optical microscope, SEM, FE-SEM, XRD and EDS techniques. Finally, mechanical properties of post-weld heat treated joints were evaluated and compared with as-welded joints. Results show that both 2024-T6 and 7075-T6 post-weld heat treatment procedures considerably improve the mechanical strength of the welded joint, with higher strength obtained for the 7075-T6 procedure, in comparison with the as-welded joint. This is explained by the formation of fine precipitates during the aging process, despite the abnormal grain growth. Fracture occurs at the interface between thermo-mechanical affected zone (TMAZ) and heat affected zone (HAZ) on the retreating side (AA7075) of as-welded joint, while by applying post-weld heat treatment fracture location shifts towards the stir zone (SZ) of the welded joint. Also, for post-weld heat treated samples, fracture surface is predominantly inter-granular, while in as-weld joint, fracture surface is mostly trans-granular. This is explained by dissolution and coarsening of precipitates within grains in post-weld heat treated joints.  相似文献   

6.
大厚度TC21钛合金电子束焊接试验   总被引:4,自引:4,他引:0       下载免费PDF全文
对56mm厚TC21钛合金进行了电子束对接试验,对接头显微组织和力学性能进行了研究.结果表明,接头焊缝区组织形态以柱状β晶粒为基体,针状的马氏体弥散其中;热影响区从焊缝到母材分为三个区域,依次为等轴再结晶β晶粒区、片状和针状а相形成的魏氏组织区以及片状α相聚集长大的区域;熔合区内柱状晶与等轴晶联生.接头强度达到母材水平,断裂发生在母材内,接头厚度方向性能一致.接头塑性损失较大,只达到母材的50%左右.接头焊缝区硬度最高,其次是热影响区的等轴晶区和魏氏组织区,而热影响区内片状α相聚集长大的区域硬度值最低.
Abstract:
Electron beam welding of TC21 56 mm titanium alloy was carried out. The microstructure and the mechanical properties of welded joints were analyzed and tested. The results showed that the weld zone consisted of the columnar β gains, and in which the transgranular acicular α' martensite were dispersedly distributed. HAZ can be divided into three parts from base metal to weld zone, which are the equiaxed recrystallized β grain zone, Widmanstaten structure zone formed by lamellar and aeicular α phases and lamellar a phase coarsening zone. Fusion zone consists of the adnate columnar and equiaxed grains. Tensile strength of joints reaches to that of base metal and the failure appears in the base metal. The mechanical properties are uniform along the vertical direction. Plasticity in the welded joint is greatly decreased and only up to 50% of that of the base metal. The microhardness in weld zone is the highest, and that of the equiaxed grain zone and Widmanstaten structure zone in HAZ is higher, and the microhardness in columnar a phase coarsening zone is the lowest.  相似文献   

7.
With the development of domestic pipeline steels, it is necessary to develop suitable welding technology which can improve the properties of the welded pipeline. In this paper, the microstructures and mechanical properties of domestic X70 pipeline steels and welded joints are discussed. The welding consumables of BOHLER E6010 and HOBART 81N1 are matched for girth welding. The following characteristics in heat-affected zone(HAZ) are indicated that microstructures of intercritical HAZ(ICHAZ) is finer and more uniform, the grain sizes of fine-grain HAZ(FGHAZ) and subcritical HAZ(SCHAZ) are smaller than that of coarse-grain HAZ(CGHAZ). The hardness, tensile strength and toughness of welded joints come up to the standard. The micrographs of impact specimens in welded joints are cleavage, quasi-cleavage and dimple which shows there is typical ductile rupture.  相似文献   

8.
The results of investigations of the effect of the pulsed welding process on the structure and mechanical properties of welded joints in low-alloy steels are presented. It is shown that the pulsed welding conditions improve the homogeneity of the structure and reduce the grain size of the metal of the welded joint and the heat-affected zone (HAZ). Changes in the structure increase the ductility of the welded joint.  相似文献   

9.
TC4合金TIG焊接头组织转变与力学性能分析   总被引:2,自引:2,他引:2  
针对TC4合金TIG焊接头微观组织特征以及焊接过程中的组织转变规律进行了研究,并对接头力学性能进行了分析.经历TIG焊接热循环之后,焊缝及热影响区粗晶区晶粒严重粗化,热影响区晶粒尺寸具有突变特征,过渡区组织呈带状分布,不存在明显的细晶区.升温过程中(α+β)→β转变过程包括两个阶段:原始β→高温β转变和原始α→高温β转变,而且在原始α→高温β转变开始之前,原始β→高温β转变已经完成.冷却过程中在β→α'转变区间冷速较慢时,α'相首先在高温β晶界上形核,并向晶内生长,生成针状α';在快速冷却时,α'相在晶内大量形核,形成"筐篮"组织.硬度测量结果表明,粗晶区部位存在一个软化区;接头抗拉强度与母材接近,接头性能优异.
Abstract:
The microstructure and phase transformation of TC4 alloy weld joints during TIG welding were investigated. The mechanical properties of the welded joints were also tested. When the TC4 alloy was heated by TIG arc, grains in the weld bead and heat affected zone (HAZ) were badly coarsening. The grain size in HAZ has mutant character. The microstructure in the transition region presented zonal distribution. There was no obvious fine grained region. In temperature-rise period, the transformation of (α + β)→β was divided into two processes which included the original β→ high-temperature β and the original α→ high-temperature β. And the previous phase transformation was finished before the next starting. In the cooling process, slowly cooling rate introduced α' phases nucleating at the high-temperature β grain boundary in the β→α transform temperature range. The α' martensite grew up into the center of the β grains and generated acicular martensite. With quicker cooling rate, large numbers of α' phase nucleated in the high-temperature β grains and generated orthogonally oriented martensites. Hardness measurements show there is a softened zone in HAZ. Tensile strength of welded joint was approximate with the base metal. And the properties of the welded joints were good.  相似文献   

10.
The use of dual phase (DP) steels in the automobile industry unavoidably involves welding and dynamic loading. The aim of this investigation was to evaluate the microstructural change and mechanical properties of laser welded dissimilar DP600/DP980 steel joints. The dissimilar joints showed a significant microstructural change from nearly full martensite in the fusion zone (FZ) to the unchanged ferrite-martensite dual-phase microstructure in the base metal. The welding resulted in a significant hardness increase in the FZ but the formation of a soft zone in the heat-affected zone (HAZ). The dissimilar welded joints were observed to exhibit a distinctive unsymmetrical hardness profile, yield-point-like phenomenon, and single-stage work hardening characteristic, with yield strength and work hardening rate lying in-between those of DP600 and DP980 base metals, and ultimate tensile strength equivalent to that of DP600 base metal. Although the welded joints showed a lower fatigue limit than the base metals, the fatigue life of the welded joints at higher stress amplitudes was almost the same as that of the DP600 base metal. The welded joints failed in the soft zone at the DP600 side under tensile loading and fatigue loading at the higher stress amplitudes. Fatigue crack initiation occurred from the specimen surface and crack propagation was characterized by typical fatigue striation together with secondary cracks.  相似文献   

11.
High heat input welding is one of the alternatives adopted by the world’s major shipyards for increasing productivity in operations for joining materials in shipbuilding. However, the thermal cycles generated during welding may cause microstructural transformations that are detrimental to the mechanical properties, mainly toughness in the heat-affected zone (HAZ). The main aim of this study was characterization of the microstructure and assessment of the mechanical properties of the HAZ of EH36 shipbuilding steel produced by controlled rolling followed by accelerated cooling (Thermo Mechanical Control Process (TMCP) – thermo-mechanically controlled process) compared to a steel of the same grade produced by conventional rolling, both welded by the submerged arc process with two levels of heat input: 76 and 130 kJ/cm. It was observed that the presence of a more refined microstructure in the different regions of the HAZ, associated with the smaller grain size of the base metal and the lower carbon equivalent, were the main factors contributing to the excellent toughness of the HAZ of TMCP steel compared to conventional steel. The results achieved show that it is possible to obtain welded joints with excellent mechanical properties and toughness when using TMCP steel for high heat input welding, and its use is a possible strategy for optimizing fabrication times and costs in the shipbuilding industry.  相似文献   

12.
高能喷丸对TC4焊接接头组织性能的影响   总被引:1,自引:0,他引:1       下载免费PDF全文
采用高能喷丸对TC4焊接接头进行表面纳米化处理,利用光学显微镜观察了焊接接头各区域的横截面微观组织,对各区域表层晶粒尺寸进行了X射线衍射分析、采用洛氏硬度计测量了表层各区域的硬度,利用应力仪测试其不同区域的残余应力,并对其进行了表征。结果表明,高能喷丸处理后在TC4焊接接头表面获得一定厚度的塑性变形层,经过高能喷丸处理,在强烈塑性变形作用下接头各区域表层晶粒尺寸均细化到纳米尺度。焊接接头三个区域的表面层硬度一致,且高于高能喷丸处理前试样的硬度;残余应力测试表明,经高能喷丸处理后焊接接头表层各区域均为残余压应力,高能喷丸实现了焊接接头表层组织和性能的均一化。  相似文献   

13.
This paper is a study of CA-50 rebars from SAE steel grade 1026. This study was carried out in order to improve the control of the mechanical properties of welded joints. Knowing certain variables are very important when it comes to finding the ideal welding parameters and the respective microstructural results, and consequently for the mechanical properties of welded joints. In order to carry out this study, a study of the material as received was carried out in order to establish a solid basis for comparison. The material was welded using argon as the shielding gas with 20% carbon dioxide. The wire used was copper-covered ER70S-6, and the welded joints were lap joints. The temperature was monitored using thermocouples for two different heat inputs. A numerical computer code was developed to simulate the phenomena that occur during the process (temperature gradient, phase transformations and heat transfer). The welded joints did not introduce martensite as a brittle phase, the weld metal had a dendritic structure, the heat-affected zone (HAZ) had two different zones with different grain sizes. All of this was due to the temperature gradient, which also led to different characteristics in the weld bead, HAZ, phases formed and different grain sizes.  相似文献   

14.
袁建梁  刘泽鹏  闫志峰  张红霞 《焊接》2019,(7):34-39,I0024
利用超声表面机械研磨处理(USMGT)方法对6061-T6铝合金搅拌摩擦焊(FSW)接头进行了表面晶粒细化处理,采用光学显微镜、显微硬度仪、扫描电镜等测试手段,对接头组织、力学性能及疲劳性能进行了分析。结果表明,USMGT处理后焊接接头表面形成了包含大量细化晶粒的梯度细晶层,表面细晶层的形成使接头表面硬度得到提高;接头的宏观断裂位置在热机影响区(TMAZ)和热影响区(HAZ)之间,滚压处理强化试样表层,FSW接头内部TMAZ和HAZ之间出现的软化现象无法消除,相比其他区域,该部分依然是疲劳薄弱区,承受载荷时微观裂纹源萌生位置由表面向内部迁移;滚压处理会使表层引入残余压应力,从而使得接头的疲劳性能得到提高,当应力幅值为150 MPa时,USMGT后的接头疲劳寿命达到未处理的3.5倍。  相似文献   

15.
利用TGS-2CML焊丝,采用钨极氩弧焊(gas tungsten arc weld,GTAW)对经济型低合金Cr3MoNb无缝管进行整管焊接,测试了焊接接头的硬度,研究了拉伸性能、冲击韧性,观察了微观组织.结果表明,在拟定焊接工艺下,Cr3MoNb钢焊接接头力学性能优良,无需预热和焊后热处理;调质处理下断后伸长率提高约1倍,达到挪威船级社制管工艺DNV-OS-F101标准;对于类似Cr3MoNb等低碳或超低碳管线钢,采用A(c)修正日本百合冈公式计算其焊接热影响区最高硬度是合适的;焊缝区组织主要为细小的粒状贝氏体,M-A相弥散分布于铁素体基体相中;焊缝区晶粒尺寸总体很小,区域晶粒大小存在细微差异,有少数较大尺寸柱状晶分布;焊缝区与热影响区以多边形铁素体和粒状贝氏体较自然过渡,无明显熔合分界线.  相似文献   

16.
轨道交通用6082铝合金焊接接头组织与性能   总被引:1,自引:0,他引:1  
罗传孝  王少刚  翟伟国 《电焊机》2011,41(11):68-72
采用熔化极氩孤焊(MIG)方法,以ER5356焊丝作为填充材料,对轨道交通用6082铝合金进行焊接,并对获得的接头微观组织和力学性能进行分析测试.金相组织观察表明,接头焊缝金属区为细小的等轴晶组织,主要由α -Al基体相和Mg2Si强化相组成,而热影响区为树枝晶组织,晶粒有所长大.力学性能测试表明,接头的抗拉强度约为母...  相似文献   

17.
The 30 mm thick ASTM4130 steel pipe was fabricated by gas tungsten arc welding and shielded metal arc welding under quenched and tempered conditions.Whereafier,the mechanical properties of welded joints of both V groove and combination double V groove were measured,while the microstructure feature and fracture morphology of both welded joints were investigated.Moreover,the effect of groove shapes on the properties of welded joints was explored.The results show that the welding efficiency of the combination double V groove joint is as two times as that of the V groove joint.But the hardness and toughness of the heat-affected zone (HAZ) with combination double V groove can not satisfy the requirements.Also,the coarse grain heat-affected zone (CGHAZ) of the cap layer is mainly composed of granular bainite,tempered manensite and a small amount of carbon-free bainite,and the fractured surface of the fusion line is entirely dominated by the quasi-cleavage mode.That the mechanical properties of the combination double V groove are lower than that of the V groove lie in the penetration ratio,welding heat input,and the areas and distribution feature of brittle zones.The combination double V groove is not suitable for the fabricating of ASTM4130 steel.  相似文献   

18.
980MPa级高强钢焊接接头HAZ的组织和性能   总被引:3,自引:3,他引:0       下载免费PDF全文
采用焊接热模拟的方法,研究一种980 MPa级低碳贝氏体高强钢焊接接头HAZ不同区域,通过对各个区域的组织及相的分析,以及相应的拉伸及冲击试验研究了此类高强钢的组织和性能.结果表明,粗晶区的冲击性能最好,细晶区的冲击性能最低,为热影响区的薄弱环节.粗晶区组织为均匀粗细相间的板条贝氏体组织;在板条贝氏体上弥散析出碳化物;板条贝氏体界面上的奥氏体薄膜的存在是粗晶区韧性提高的原因.细晶区为孪晶马氏体+少量的板条马氏体,孪晶马氏体是导致细晶区性能下降的主要原因.
Abstract:
Microstructure and mechanical properties of HAZ of 980 MPa low carbon bainite high strength steel joints were studied . The different regions of welded joint HAZ were simulated by welding thermal simulation technique. Microstructure observation, phase analysis, and corresponding tensile and impact test for different regions of welded joint HAZ were taken. The results indicate: the impact property of coarse grain zone is the best, while the impact property of fine grain zone is the worst. So the fine grain zone is the weakest part of the welded joint. Microstructure of coarse grain zone is uniform interweaved coarse and fine lath martensites, and precipitation acicular ferrite are distributed between the lath martensites. Toughness of coarse grain zone is increased owing to the austenite thin film adherent lath martensite interface. Microstructure of fine grain zone are twin martensite and a small number of lath maarten-site, only minor acicular ferrite are distributed in the twin martensite . Toughness of fine-grained zone was decreased owing to twin martensite.  相似文献   

19.
利用TGS-2CML焊丝,采用钨极氩弧焊(gas tungsten arc weld,GTAW)对经济型低合金Cr3MoNb无缝管进行整管焊接,测试了焊接接头的硬度,研究了拉伸性能、冲击韧性,观察了微观组织.结果表明,在拟定焊接工艺下,Cr3MoNb钢焊接接头力学性能优良,无需预热和焊后热处理;调质处理下断后伸长率提高约1倍,达到挪威船级社制管工艺DNV-OS-F101标准;对于类似Cr3MoNb等低碳或超低碳管线钢,采用A(c)修正日本百合冈公式计算其焊接热影响区最高硬度是合适的;焊缝区组织主要为细小的粒状贝氏体,M-A相弥散分布于铁素体基体相中;焊缝区晶粒尺寸总体很小,区域晶粒大小存在细微差异,有少数较大尺寸柱状晶分布;焊缝区与热影响区以多边形铁素体和粒状贝氏体较自然过渡,无明显熔合分界线.  相似文献   

20.
Welded joints of high-strength titanium alloys are characterized by low properties of the weld and the heat-affected zone (HAZ). Heat treatment can improve these properties, especially in heat-affected zones. Heat treatment by standard regimes improves the properties of welded joints, but the weld and the HAZ usually have lower mechanical characteristics than the base metal and are still the most dangerous zones of welded joints. Therefore methods and regimes of heat treatment have to be developed in order to improve the properties and the weld and the HAZ and hence the entire welded structure.The results presented in this paper were obtained in an investigation financed by Goskomvuz of Russia in a grant to the Tsiolkovskii Aircraft Engineering Institute.Translated from Metallovedenie i Termicheskaya Obrabotka Metallov, No. 9, pp. 5–7, September, 1995.  相似文献   

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