Effect of different electrical stimulation and chilling treatments on pork quality

The effect of different chilling and electrical stimulation (ES) treatments on the carcass and eating quality of pork has been examined. Preliminary trials (Study I), with a variety of ES treatments, indicated that, on the basis of pH fall, drip loss and tenderness, the most effective was that using 700 V peak at 12·5 Hz for 90 s applied at 20 min post-slaughter. These ES parameters were used throughout the main study (II) using 80 pigs, one side of which was stimulated and the other not, before being chilled rapidly (10°C in deep loin within 2–3 h of slaughter) or conventionally (10°C in deep loin within 5 h of slaughter).

Changes in pH and temperature during chilling were observed and, after chilling, quality assessments on LD and Sm muscles included drip loss, muscle opacity and instrumental toughness at 3 days post-slaughter.

Electrical stimulation, 20 min post-slaughter, improved tenderness of the LD and, to a lesser extent, the Sm of rapidly chilled pig sides. This advantage was gained without producing PSE pork. In fact, drip loss from the LD was consistently less from the sides which had been stimulated.     

The effect of chilling, electrical stimulation and conditioning on pork eating quality

The effect of three different post-slaughter treatments and subsequent conditioning times on the eating quality of pork was studied, using a total of 72 pigs (80–90 kg live wt). The treatments were: (A) holding in air at > 10°C for 3 h, followed by chilling in air at 1°C; (B) chilling in air at 1°C; (C) high voltage electrical stimulation (ES) at 20 min post-slaughter, followed by Treatment B. The quality attributes were measured in M. longissimus thoracis et lumborum (LTL) and in M. semimembranosus (Sm).

There was little difference in cooling rate between the three treatments; the major effect on quality came from the use of ES in Treatment C. ES reduced pH at 45 min by approximately 0·3 units, and achieved pH values at 3 h post-slaughter of 5·64 (LTL) and 5·87 (Sm) but did not produce PSE meat. Drip losses were generally low, but were slightly higher with Treatment C. By all three instrumental texture parameters, LTL from Treatment C was significantly more tender than from A and B at 4, 7 and 12 days post-slaughter, suggesting that either some cold toughening with A and B was overcome by ES in treatment C or that ES had some other beneficial action. Conditioning at 1°C improved the tenderness of LTL from 4 to 7 days and further to 12 days. Taste panelling of loin chops and Sm roasts confirmed that Treatment C gave significantly more tender meat than A and B, and that ageing from 4 to 7 days and further to 12 days significantly improved tenderness. High voltage electrical stimulation at 20 min post-slaughter followed by cooling in air at 1°C (Treatment C) produced loin muscle which was more tender at 4 days than at 12 days with the other treatments.     

Improving pork quality by electricalstimulation or pelvic suspension ofcarcasses

This investigation compared the separate and combined effects on meat quality of electrical stimulation (ES) and pelvic suspension of pig carcasses chilled rapidly or conventionally. Sides from 80 pigs, 80–90 kg live weight, were allocated to one of four treatments followed by either conventional chilling (1°C for 24 h) or rapid chilling (-20°C for 2–3 h, before 1°C until 24 h post-slaughter). The four treatments were: Achilles suspended, with and without high voltage ES, and pelvic suspended, with and without ES.

The quality attributes: pH, colour and opacity, drip loss, instrumental and sensory texture were measured in M. longissimus thoracis et lumborum, at 10 days post-slaughter. Rapid chilling reduced the evaporative weight loss by 0·5% There were no significant effects of treatment on colour or opacity, although ES samples were slightly paler. Drip loss was also slightly greater with ES, particularly when combined with pelvic suspension, but in no case was the meat classified as PSE. Instrumental measurements of 'texture showed improved tenderness from both ES and pelvic suspension, even after 10 days ageing. The improvement was less pronounced when ES and pelvic suspension were combined Taste panelling confirmed that samples treated by ES or pelvic suspension, separately or combined, were significantly more tender than samples from non-ES, Achilles hung sides. ES and pelvic suspension were equally effective in improving the tenderness of pork loin. Pelvic suspension did not suffer the disadvantage of increased drip loss that occurred with ES in this study.     

Quadratic relationship between early-post-mortem glycolytic rate and beef tenderness

Post-mortem (PM) glycolytic rate in beef M. longissimus thoracis et lumborum (LTL) was controlled by applying low-voltage electrical stimulation (ES) for 1 min at different stages along the slaughter line. The ES treatments were as follows: (1) No electrical stimulation (NES); (2) 75 V to one side of the carcass immediately after splitting; (3) 20-40 V during exsanguination; (4) 75 V either during or following exsanguination. The study utilized 40 bulls and 40 steers. Loin steaks were aged in vacuum pouches 2, 4, 8 and 16 days PM. Quadratic equations utilizing pH at 3 h (pH(3)) gave the best estimate of Warner-Bratzler (WB) shear force for 2, 4, 8 and 16 day steaks. The rate of glycolysis is the primary determinant of LTL tenderness in this study. Temperature may only be important through its influence on early PM glycolytic rate. Optimum tenderness was produced by stimulating carcasses or sides to produce a pH(3) of 6·0. ES application to the carcass either just before or after splitting (treatment 2) produced more desirable and consistent pH(3) responses than either NES or ES during exsanguination. Aging has a differential effect whereby the WB shear values from tougher (leaner bulls) 2 day steaks improve to a greater degree, so they are not different from more tender (fatter steers) steaks by 16 day PM.     

Beef tenderness and sarcomere length

A wide range of muscle glycolytic rates was produced in 60 beef carcasses by applying different forms and periods of electrical stimulation immediately after decapitation; a further seven carcasses were not stimulated. The sides were subjected to normal chilling, and at 48 h one short loin per carcass was taken for tenderness evaluation and determination of sarcomere length (SL).

In the 19 relatively slow-glycolysing loins—those of 3-h pH (pH₃) above 6·3—tenderness extended over almost five panel units on a 1–8 scale, and included both the tenderest two and the toughest 10 muscles of the entire study. In the 48 loins of pH₃ below 6·3, on the other hand, tenderness ranged over only 2·5 units, and on average was a full panel unit higher than that of the high-pH₃ muscles. The most striking difference between the two groups, however, was in the relationship between toughness and shortening; the correlation of panel tenderness on SL was remarkably high in the slow glycolysers (r = 0·84), but negligible in those of faster pH decline (r = 0·16). Thus although shortening occurred to about the same extent and over the same range in both groups, it influenced tenderness and tenderness variability only when glycolysis was quite slow. A loin pH₃ of below 6·3, however, is unusual in non-stimulated carcasses, so slow glycolysis and the very wide tenderness diversity accompanying it must be expected in commercial operations that do not use electrical stimulation.     

Tenderness of pork muscles as influenced by chilling rate and altered carcass suspension

Tenderness improvements in porcine muscles (M. longissimus dorsi, LD; M. semimembranosus, SM; M. biceps femoris, BF) were evaluated in a total of 72 carcasses by using combinations of three different chilling rates (fast, delayed fast, slow) and two different suspension methods (Achilles tendon, pelvic bone).

Tenderness was improved by fast chilling in LD, SM and BF by the pelvic suspension as compared to conventional suspension in the Achilles tendon (P < 0·05). The lengthening of the sarcomeres in SM and BF as produced by pelvic suspension exceeded those found in LD, without having proportional additional effect on the tenderness. While the pelvic-induced tenderization did not change significantly by delayed fast chilling, additional tenderization in BF and SM was obtained by combining pelvic suspension with slow chilling. In conventionally suspended sides, tenderness was unaffected by delayed fast chilling—with slow chilling, however, improvements were observed in LD and SM to a similar extent as obtained by the pelvic suspension. In the LD muscle, the tenderizing effect produced by treatments was largest in muscles having pH values 45 min post stunning above 6·1 (P < 0·05).     

Early-postmortem cooling rate and beef tenderness

Four distinct early-postmortem cooling rates (as measured within the longissimus muscle) were obtained by exposing one side of each of five fat and five lean steers to moving air at -2° and the other to 9° static air. Loin steaks of the fastest cooling group were found to be the least tender and to have the shortest sarcomeres; the three remaining groups differed significantly from each other in tenderness but not in sarcomere length. For all twenty sides, regardless of treatment group, tenderness was highly dependent on, and almost linearly related to, the muscle temperature attained at 2 hours post mortem (27-40°), the relationship deteriorating rapidly as longer time intervals and lower temperature ranges were considered. The results indicate that (1) except in very rapidly chilled lean carcasses, cold shortening is not a significant determinant of tenderness; (2) the enhanced tenderness of slowly chilled beef is not due primarily to the relatively prolonged avoidance of shortening-inducive temperatures but to the accompanying retardation of cooling during the first 2-4 hours post mortem, when muscle temperatures are still far above those associated with cold shortening and (3) the generally recognised superior tenderness of well-finished beef is largely (and perhaps entirely) a consequence of slower cooling during this very early-postmortem period.     

Should electrical stimulation be applied when cold shortening is not a risk?

This experiment was designed to show whether delayed high voltage stimulation (ES) is more beneficial than no stimulation (NS) to secure tenderness under circumstances where rigor conditions are difficult to control due to variations in carcass size, fatness and/or chilling capacity. Ten Charolais carcasses were split during slaughter, the left sides were stimulated at 45 min post-mortem for 45 s, and the right sides were left unstimulated. The carcass sides were then chilled at a medium chilling rate. Sarcomere length measurements confirm that there was neither cold nor heat shortening in the M. longissimus (LD). LD from ES sides aged for 2 days was more tender than non-stimulated LD (NES), although prolonged ageing eroded the advantage of ES to a non-significant advantage after 14 days. Initial tenderness differences coincided with lower 24 h calpain activity, suggesting an early onset of proteolysis and ageing (tenderisation). In contrast to conventional early ES, delayed ES, appears to be beneficial for the early development of tenderness without too much interference with enzyme. Myofibril fragment length (MFL) was a good indicator of the development of tenderness during prolonged ageing but not for the early post-mortem variation in tenderness. No colour (L*, a*, b*) differences, occurred due to stimulation treatment, while drip loss was slightly higher at 24 h post-mortem for ES meat.     

Effects of early post-mortem pH and temperature on beef tenderness

The tenderness of loin steaks, prepared from beef sides after chilling, is strongly influenced by muscle temperature in the first 3 h after slaughter. Maintenance of about 37°C within the Longissimus muscle during this time, whether by heavy fat cover or by ambient-temperature manipulation, results in appreciable tenderness enhancement. Early post-mortem muscle pH (which varies over a wide range) also affects tenderness significantly; provided early and exceptionally fast chilling does not induce cold shortening, slow glycolysis promotes tenderness. Low-frequency (2 Hz) electrical stimulation, which accelerates glycolysis but causes negligible tissue disruption, significantly toughens the loin; in its normal mode (50–60 Hz), therefore, stimulation produces its desirable tenderising effect mainly—and perhaps solely—by fibre fracture.     

Cold induced toughening in excised pork as affected by pH, R value and time at boning

Porcine M. longissimus dorsi from paired sides of 87 carcasses representing a wide range of post-mortem glycolic rates were obtained to study the cold toughening potential in early excised cuts (right sides) as compared to a conventional, cold boning procedure (left sides). The pH, R value and time at boning were measured and evaluated for their effect on tenderness. The early excised cuts were chilled by two different chilling rates: fast chilling in ice water or chilling by air at 2-4°C in a conventional chilling room. The cold toughening potential for excised fast chilled cuts was significantly (P < 0.001) affected by pH, R value and time at boning, the latter parameters however being significantly correlated (P < 0.001). From partial regression analysis, the R value appeared to be the main factor involved in tenderness variations. Thus the R value as measured at time of boning was found to be the parameter showing the highest predictive value for estimating the risk of cold toughening in early excised cuts. When early excised cuts were chilled in air at 2-4°C, the results from the present study showed tenderness levels comparable to the conventional cold boning procedure, irrespective of pH, R value and time at boning.     

The effects of electrical stimulation and ageing on beef tenderness

Seventeen beef carcasses from cattle with a range of breeds, ages and body conditions were used in this trial. The four treatments applied to each carcass were control (C), electrical stimulation (ES), ageing for 28 days (A) and electrical stimulation plus ageing for 28 days (ES + A). Post-mortem muscle pH was measured at 0, 0·5, 4 and 24h post-stimulation. Significantly lower muscle pH values (P < 0·01) were achieved by the stimulated carcass side sompared to the unstimulated side at 0·5 (pH 6·47 vs. 6·91) and 4 h (pH 5·96 vs. 6·44) post-stimulation.

Warner-Bratzler shear and taste panel methods were used to assess the tenderness of Longissimus dorsi muscle samples from each of the four treatments. The ES, A and ES + A treatments were significantly more tender (P < 0·01) than the control treatment. The ES and the A treatments resulted in a similar improvement in tenderness compared to the control. The ES + A treatment was significantly more tender (P < 0·01) than the ES treatment alone, but there was no significant difference in tenderness between the A and the ES + A treatments.     

Effect of electrical stimulation, hip suspension and ageing on quality of chilled pig meat

Carcasses from 60 Large white pigs, weighing 62-85 kg, were split and half were stimulated (700 V, 12·5 Hz for 90 s) 20 min after slaughter. Half of the stimulated (ES) and half of the non-stimulated sides were suspended from the Obturator foramen at 40 min after slaughter and resuspended from the Achilles tendon after 6 h. The sides were then subjected to one of two chilling treatments: (a) air at -15°C until M. longissimus dorsi (LD) in the lumbar region was below 10°C (approx. 3 h from slaughter), followed by air at 1°C for the remainder of chilling; (b) air at 1°C throughout. Rapid chilling increased toughness of LD but not M. semimembranosus (Sm). Stimulation improved tenderness in both muscles, increased drip loss in Sm and increased paleness in LD which could be reversed by rapid chilling. Pelvic suspension reduced drip and improved tenderness with similar magnitude to ES. Ageing improved tenderness in all except pelvic suspended sides but ES produced the most tender pork at 7 days.     

Investigation of methods to detect mechanically recovered meat in meat products - III: Microscopy

Carcasses from 36 Large White gilts, 70–80 kg live weight, were randomly allocated to three experimental groups. Pigs in the first group were electrically stimulated with low voltage during bleeding (85v, 14Hz for 64 s) and split before cooling. The left sides were rapidly chilled in air at -15°C for 75 min and then at 1°C until 24 h post-slaughter; right sides were chilled conventionally in air at 1°C for 24 h. In the second group, two different treatments were used 20 min post-slaughter: left sides were stimulated with low voltage, and right sides with high voltage (700 v, 12·5 Hz for 90 s). Both sets of sides were chilled rapidly. Carcasses from the third group were not stimulated, and sides chilled either rapidly or conventionally. Drip loss, colour and texture were measured in M. longissimus thoracis et lumborum at 3 and 10 days post-slaughter.

At 3 days post-slaughter the high voltage, treatment gave meat which was the most tender, was not pale and lost no more drip than unstimulated controls. Low voltage stimulation during bleeding gave meat which was 18% more tender than the unstimulated controls, but the improvement in tenderness was not as great as the 28% achieved with high voltage. Unexpectedly, low voltage stimulation applied 20 min after slaughter, was almost as effective in improving tenderness (by 17%) as low voltage applied during bleeding.

Tenderness improved from 3 days to 10 days in all stimulated samples, but not in unstimulated controls. The results suggest a degree of coldtoughening in the latter, even with conventional chilling, and a positive effect of electrical stimulation on tenderness, independent of its protective action against cold-shortening.     

Alternative methods of pig chilling

Comparisons were made of the effect on cooling rate, weight loss, texture, bacterial numbers, drip and appearance of pork sides (average dead weight 75 kg) in refrigeration systems using high humidity (ice bank) or conventional chilling, both with and without a rapid pre-chill or delayed chilling, with and without a water spray. All treatments took between 15·7 and 19h post mortem to cool the deep leg of sides to 7°C. Weight loss varied between 0·95% for sides in the delay and spray treatment to 2·17% for conventional chilling. The texture of the M. longissimus dorsi of sides from the rapid pre-chill and conventional chilling treatment was significantly tougher than from the other methods, including those from the rapid pre-chill and high humidity system. Variation in texture between animals within treatments was far greater than between treatments, and could not be explained by variations in cooling and glycolytic rate. There were no significant differences (P > 0·05) in bacterial numbers, drip and appearance between treatments. The choice of chilling system can be made on the basis of weight loss and capital and running costs. The delay and spray treatment would save ￡37 800 on an annual throughout of 3 080 tonnes of pork compared with a conventional system.     

Postmortem Muscle Metabolism and Meat Tenderness

Left sides of 75 steers were electrically stimulated (ES) and right sides were nonstimulated controls (NES). NES sides had the highest pH, lowest temperature, were slower-metabolizing (lower R values), and produced steaks that had the least desirable sensory ratings compared to ES sides. Carcass weight, fat thickness, temperature and pH accounted for 31, 32, 34 and 16% of the variation, respectively, in overall tenderness ratings for steaks from NES sides and accounted for 0, 0, 0 and 7% of the variation, respectively, for steaks from ES sides. R values accounted for 28 and 32% of the variation in overall tenderness ratings of steaks derived from NES and ES sides, respectively. Thus, metabolic rate (R value) is a good indicator of postmortem tenderness.     

Rapid chilling has no detrimental effect on the tenderness of low-voltage electrically stimulated M. longissimus in Chinese bulls

This study investigated the effect of pre-rigor rapid chilling (RC) on the rate of pH and temperature decline, shear force values and ultrastructure of M. longissimus from beef carcasses exposed to electrical stimulation (ES). Chinese bull carcasses were electrically stimulated, and the alternate sides of the carcasses either were chilled conventionally (CC, 0-4°C, air speed 0.5 m/s for 24 h) or they underwent RC (-14±1°C, air speed 3 m/s for 2 h and then cooled under CC conditions until 24 h post-mortem). The results showed that RC increased the rate of temperature decline (P<0.05) and decreased the rate of pH decline (P<0.05). There were no significant differences in the shear force value and sarcomere length of M. longissimus between the two treatments (P>0.05). The results of this study indicate that RC has no detrimental impact on the tenderness of beef carcasses exposed to ES.     

Effects of electrical stimulation, chilling temperature and hot-boning on the tenderness of bovine muscles

The objective of this study was to determine the effects of hot-boning, low voltage electrical stimulation (ES) and chilling temperature on the tenderness of bovine M. longissimus dorsi (LD) and M. semimembranosus (SM) muscles. LD (n=32) and SM (n=32) muscles were subjected to different post-mortem treatments; hot-boning (before 90min post-mortem), cold-boning (at 48h post-mortem), low voltage ES and rapid or slow chilling. Hot-boned muscles which were not electrically stimulated (NES) had higher Warner Bratzler shear force (WBSF) values (P<0.001) and shorter sarcomeres (P<0.001) than cold-boned muscles. Hot-boned muscles subjected to ES had lower pH values (P<0.001) post-stimulation and up to 8h post-mortem than NES muscles. At both chilling temperatures WBSF values were lower in ES hot-boned LD and SM muscles at days 2, 7 and 14 post-mortem than NES muscles. Hot-boned muscles subjected to slow chilling had longer sarcomeres (P<0.001) than those subjected to fast chilling. In hot-boned SM muscles, ES resulted in longer sarcomere lengths (P<0.001). However, ES did not have a significant effect on the sarcomere length of LD muscles. As indicated by WBSF values all muscles tenderised during ageing, including muscles which were 'cold shortened'. Proteolysis was not the main reason for differences in WBSF values between ES and NES muscles as judged by qualitative sodium dodecyl sulphate-polyacrylamide gel electrophoresis (SDS-PAGE). A combination of slow chilling and ES had a positive effect on hot-boned muscles with respect to WBSF values.     

The effects of spray and blast-chilling on carcass shrinkage and pork muscle quality

Combinations of blast- and spray-chilling of pork carcasses were compared to spray-chilling at conventional chilling temperatures with regard to carcass shrinkage during chilling and pork muscle quality. In experiment 1, pork sides were spray-chilled at 1°C for the first 10 h (40 spray cycles of 60-s duration every 15 min) of cooling or blast-chilled at −20°C for 1, 2 or 3 h followed by spray-chilling for 9, 8 or 7 h duration, respectively. All pork sides were then chilled to 24 h post mortem at 1°C. Experiment 2 followed the same procedures as experiment 1, except that −40°C was used as the blast-chill temperature.

Carcass shrinkage was similar for all treatments in experiment 1 at 24 h ranging from 0·5–0·7 g 100 g⁻¹. Blast/spray-chilling increased the rate of chilling and reduced the rate of post-mortem pH decline in two muscles (longissimus thoracis, LT and semimembranosus, SM) compared to the combined conventional/spray-chill treatment. Carcasses that were blast-chilled for 3 h had LT muscles that were darker with a higher protein solubility, less drip loss, shorter lengths and higher shear values compared to those from carcasses in the conventional/spray-chill treatment. In experiment 2, carcasses blast-chilled for 3 h at −40°C recorded a weight gain at 24 h of 0·4 g 100 g⁻¹, compared to a weight loss in all other treatments (0·2–0·4 g 100 g⁻¹). Muscle colour was darker in both the LT and SM of carcasses blast-chilled for 3 h at −40°C compared to carcasses from the conventional/spray-chill treatment, but most other measurements of muscle quality showed an inconsistent response to chilling treatment.     

Blast chilling and low voltage electrical stimulation influences on bison (Bison bison bison) meat quality

Conventional carcass chilling is a lengthy and energy expensive process. Blast chilling (BL) can reduce cooling time and associated shrink loss, although its application may compromise meat quality, particularly in lean carcasses or those with localized finish such as bison. Low voltage electrical stimulation (LVES) can reduce the risk of decreased meat quality by inducing rapid rigor onset prior to exposure of the musculature to extreme cold temperature. BL (−20°C, 3 m·s⁻¹ air velocity, 2 h) accelerated temperature decline of bison Longissimus lumborum (LL) and significantly reduced cooler shrink loss versus conventional chilling (CONV: 0–2°C, 24 h). While BL tended to produce darker meat, this effect was tempered by the application of LVES, and samples from the combined treatment were significantly lighter than CONV. BL resulted in reduced tenderness in the LL, as assessed by shear force measurement, in part due to significantly shorter sarcomere length in BL samples. Taste panelists, however, were unable to detect a significant or detrimental BL effect. Where LVES was incorporated, there was an improved tenderness response with ageing. The combined LVES/BL treatment of bison carcasses is recommended for rapid processing without compromising meat quality.     

Evaluation of Extra Low Voltage Electrical Stimulation Systems for Bovine Carcasses

Two extra low voltage electrical stimulation (ES) systems have been evaluated for their effect on the tenderness of beef semimembranosus (SM), longissimus dorsi (LD), gluteus medius, biceps femoris and semitendinosus muscles. Warner-Bratzler shear force values indicated that both ES systems worked satisfactorily; ES samples had values which (a) were significantly (P < 0.001) lower than obtained for unstimulated (NES) samples where both were held under chilling conditions which should have produced considerable toughening, and (b) were not significantly different from NES samples restrained from shortening. Comparing ES samples with unrestrained and restrained NES samples, held under identical rapid chilling conditions, showed not only that the ES systems worked, but how well they worked. The SM and LD muscles appeared preferable for evaluation purposes.