Effect of surface modification using various acids on electrodeposition of lithium

Sulface modification of lithium was carried out using the chemical reaction of the native film with acids (HF, H₃PO₄, HI, HCl) dissolved in propylene carbonate (PC). The chemical composition change of the lithium surface was detected using X-ray photoelectron spectroscopy. The electrodeposition of lithium on the as-received lithium or the modified lithium was conducted in PC containing 1.0 mol dm^–3 LiClO₄ or LiPF₆ under galvanostatic conditions. The morphology of electrodeposited lithium particles was observed with scanning electron microscopy. The lithium dendrites were observed when lithium was deposited on the as-received lithium in both electrolytes. Moreover the dendrites were also formed on the lithium surface modified with H₃PO₄, HI, or HCl. On the other hand, spherical lithium particles were produced, when lithium was electrodeposited in PC containing 1.0 mol dm^–3 LiPF₆ on the lithium surface modified with HE However spherical lithium particles were not obtained, when PC containing 1.0 mol dm^–3 LiClO₄ was used as the electrolyte. The lithium surface modified by H₃PO₄, HI, or HCl was covered with a thick film consisting of Li₃PO₄, Li₂CO₃, LiOH, or Li₂O. The lithium surface modified with HF was covered with a thin bilayer structure film consisting of LiF and Li₂O. These results clearly show that the surface film having the thin bilayer structure (LiF and Li₂O) and the use of PC containing 1.0 mol dm^–3 LiPF₆ enhance the suppression of dendrite formation of lithium.     

Enhancement of electrochemical properties of hot-pressed poly(ethylene oxide)-based nanocomposite polymer electrolyte films for all-solid-state lithium polymer batteries

PEO₁₆-LiClO₄-ZnAl₂O₄ nanocomposite polymer electrolyte (NCPE) films prepared by hot-pressing method have been investigated. In order to compare with the hot-pressed NCPEs, the NCPE films have also been prepared using the conventional solution-casting method. Field emission scanning electron microscopy (FESEM), differential scanning calorimetry (DSC), conductivity (σ) and interface property studies have been carried out on above two kinds of films. The results show that the NCPE film prepared by hot-pressing method has smoother surface, higher interface stability, lower crystallization and melting temperature values than that prepared by solution-casting method. An all-solid-state lithium polymer battery using the hot-pressed NCPE film as electrolyte, lithium metal and LiFePO₄ as anode and cathode respectively, shows high discharge specific capacity, good rate capacity, high coulombic efficiency, and excellent cycling stability as revealed by galvanostatical charge/discharge cycling tests.     

Comparative study on surface behaviors of copper current collector in electrolyte for lithium-ion batteries

The chemical and electrochemical stability of Cu current collectors in electrolyte for lithium-ion batteries is investigated. During long-term storage, the surface section of Cu foil is oxidized to copper compounds along with the reduction reaction of electrolyte. A continuous surface film can be formed on the Cu current collector after the foil is immersed in electrolyte for lithium ion batteries at room temperature for 30 days. This surface film is composed of inorganic compounds located in the inner layer and organic/inorganic mixed components stayed outside. It comes from the spontaneous reaction at the interface between Cu foil and electrolyte for the existence of trace water in electrolyte. Different from SEI film spontaneous formation during storage, surface film generated on Cu foil during electrochemical process shows different characteristic and mechanism. By using metal lithium as counter electrode, SEI film on Cu foil in Cu foil/metal Li battery is formed from surface chemical species floating from lithium counter electrode and electrochemical oxidation/reduction process. In contrast, thinner SEI film can be generated merely from electrochemical electrolyte decomposition and precipitation. All the evidences reveal that the structure of SEI film from different conditions is similar, which shows inorganic fluorides located in the inner layer and organic/inorganic mixed lied in the outer layer.     

Enhanced cyclability and surface characteristics of lithium batteries by Li-Mg co-deposition and addition of HF acid in electrolyte

The effect of Mg(ClO₄)₂ and HF acid in 1 M LiPF₆/EC + DEC + DME electrolyte on the cycle behaviors and the surface characteristics of the lithium electrode were investigated. The morphology of the electrode is greatly improved using Li-Mg co-deposition and HF acid, and results in the enhancement of the cyclability observed by electrochemical measurement. The scanning electron microscopy images of the electrode surface show densely deposited lithium-magnesium alloy particles with a hemispherical shape on the entire surface of the electrode. The improved coulombic efficiency was attributed to the synergistic effect due to the formation of Li-Mg alloy and LiF caused by Li-Mg co-deposition and HF to the electrolyte, respectively.     

Shuttle inhibitor effect of lithium perchlorate as an electrolyte salt for lithium–sulfur batteries

Lithium perchlorate (LiClO₄), used as an electrolyte salt for lithium–sulfur batteries, has been shown to give rise to the effective inhibition of the chemical polysulfide shuttle and thereby to enhance the coulombic efficiency through the stabilized charge process. In 1,2-dimethoxy ethane (DME)/1,3-dioxolane (DOL) (50:50 by volume), LiClO₄ showed the lowest charge-transfer resistance among the various lithium salts studied and demonstrated the highest coulombic efficiency with an extreme reduction in the polysulfide shuttle. The origin of this behavior is considered to be the rapid formation of a passivation layer on the surface of the lithium metal anode. Hence, as well as being a good electrolyte salt in itself, LiClO₄ is shown to be an effective polysulfide shuttle inhibitor.     

CuO thin films produced for improving the adhesion between Cu and Al2O3 foils in a direct bonded copper (DBC) process

The direct bonded copper (DBC) process was carried out between Cu and Al₂O3 foils and CuO thin films were grown on the surface of Cu foils to reduce the defects produced by the DBC on the surface. CuO thin films were synthesized using a magnetron sputtering system, employing a target of Cu with 99.99% of purity and substrates of Cu foils. The discharge atmosphere for the films growth was (Ar + O₂). Once the coatings were grown, coated and uncoated Cu foils were joined at both sides (one on the top and the other at the button) of the alumina foil using the traditional direct bonded process. The Atomic concentration, chemical composition and bonding configuration of both cases were studied by X-ray photoelectron spectroscopy (XPS), finding Metallic Cu, Cu₂O and Cu–O bonds; furthermore, the atomic concentration analysis showed that coated Cu foil exhibited lower oxygen percentage, compared with uncoated one. The study of the surface defects was carried out using scanning electron microscopy (SEM) showing that the Al₂O3 ceramic was better pasted with the Cu foil including the CuO thin film.     

Plasma surface modification of poly(phenylene sulfide) films for copper metallization

Poly(phenylene sulfide) (PPS) films were modified by Ar, O₂, N₂ and NH₃ plasmas in order to improve their adhesion to copper metal. All four plasmas modified the PPS film surfaces, but the NH₃ plasma modification was the most effective in improving adhesion. The NH₃ plasma modification brought about large changes in the surface topography and chemical composition of the PPS film surfaces. The peel strength for the Cu/plasma-modified PPS film systems increased linearly with increasing surface roughness, R _a or R _rms, of the PPS film. The plasma modification also led to considerable changes in the chemical composition of the PPS film surfaces. A large fraction of phenylene units and a small fraction of sulfide groups in the PPS film surfaces were oxidized during the plasma modification process. Nitrogen functional groups also were formed on the PPS film surfaces. The NH₃ plasma modification formed S—H groups on the PPS film surfaces by reduction of S—C groups in the PPS film. Not only the mechanical interlocking effect but also the interaction of the S—H groups with the copper metal may contribute to the adhesion of the Cu/PPS film systems.     

Anodically synthesized titania films for lithium batteries: Effect of titanium substrate and surface treatment

A number of titania films have been produced through anodising high purity titanium from different suppliers in either the as-received state or following polishing and etching. Anodising was carried out galvanostatically for a period of 10 min in 0.2 M H₂SO₄. The performance of the films was then evaluated as potential anode materials for lithium batteries. Raman spectroscopy showed these films had spectra characteristic of anatase with the presence of some rutile whilst the spectra of the lithiated state was characteristic of the orthorhombic phase of Li_xTiO₂.The surface condition in particular was found to have an effect on the electrochemical performance and properties of the films most notably on capacity fade. Whilst the electrodes produced from as-received titanium demonstrated stable cycle capacities after the initial few cycles, those on polished and etched substrates faded over 50 cycles. The best performing films offered a capacity of at least ∼48 μAh cm⁻² over the 50 cycles. All the electrodes examined however did show signs of the film having being damaged as a result of electrochemical cycling. With the wide range of anodising parameters that can be altered there is considerable scope for optimising the electrochemical performance of films produced through such a technique.     

Effect of vinylene carbonate as additive to electrolyte for lithium metal anode

The cycling efficiencies and cycling performance of a lithium metal anode in a vinylene carbonate (VC)-containing electrolyte were evaluated using Li/Ni and LiCoO₂/Li coin type cells. The cycling efficiencies of deposited lithium on a nickel substrate in an EC + DMC (1:1) electrolyte containing LiPF₆, LiBF₄, LiN(SO₂CF₃)₂ (LiTFSI), or LiN(SO₂C₂F₅) (LiBETI) at 25 and 50 °C were improved by presence of VC. However, the lithium cycling efficiencies at low temperature (0 °C) decreased by adding VC to the EC+DMC (1:1) electrolyte. The deposited lithium at low temperature exhibited a dendritic morphology and a thicker surface film. The lithium ion conductivity of the VC derived surface film was lower than that of the VC-free surface film at low temperature. Therefore, we concluded that the cycling efficiency decreased with decreasing temperature. On the other hand, the cell containing VC additive has excellent performance at elevated temperature. The deposited lithium at 50 °C in the VC-containing electrolyte exhibited a particulate morphology and formed a thinner surface film. The VC derived surface film, which consists of polymeric species, suppressed the deleterious reaction between the deposited lithium and the electrolyte.     

Synthesis of Nanowire TiO2 Thin Films by Hydrothermal Treatment and their Photoelectrochemical Properties

Nanowire TiO₂ thin films were successfully prepared on Ti metal substrates by hydrothermal treatment of calcined Ti foils in 10 M NaOH. The nanowire TiO₂ thin films exhibited much larger surface area and higher photoelectrochemical performance than the TiO₂ thin films prepared on Ti metal substrates by the calcination of Ti foil. These nanowire films were shown to act as an efficient photoanodes for the photoelectrochemical water splitting reaction.     

Ca3(PO4)2‐incorporated poly(ethylene oxide)‐based nanocomposite electrolytes for lithium batteries. Part II. Interfacial properties investigated by XPS and a.c. impedance studies

The surface layer and elemental composition of a lithium‐metal electrode before and after in contact with nanocomposite polymer electrolytes (NCPEs) comprising poly(ethylene oxide)/Ca₃(PO₄)₂/LiX (X = N(CF₃SO₂)₂, ClO₄) were analyzed by X‐ray photoelectron spectroscopy. The presence of Li₂CO₃/LiOH in the outer layer of the native film was identified. The formation of LiF was detected on lithium surface when in contact with NCPE containing LiN(CF₃SO₂)₂ and is attributed to the reaction between the native film and impurities. Li/NCPE/Li symmetric cells were assembled, and the thickness of the solid electrolyte interface as a function of time was analyzed at 60°C. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Synthesis, characterization and electrochemical properties of copper phosphide (Cu3P) thick films prepared by solid-state reaction at low temperature: a probable anode for lithium ion batteries

Copper phosphide (Cu₃P) was produced as thick films over copper foils. The synthesis was performed by solid-state reaction at low temperature (400 °C). Similar attempts were carried out for other transition metals of the first series without success. Scanning electron microscopy (SEM) revealed the formation mechanism of the Cu₃P thick films. First, phosphorus diffuses into the copper foil followed by the subsequent formation of the binary compound. During this process, the Cu₃P particles seem to dig the copper foil, producing holes, where the Cu₃P crystallites nucleate and growth. Then, the thick films are formed by the conjugation of several agglomerates and their morphology is not homogeneous. Oxidation of Cu₃P occurs to a small extend on the top surface of the films. The electrochemical behaviour of the thick film was compared with a standard Cu₃P composite electrode, in which the active material is mixed with carbon and a binder. Although the two different electrodes presented some differences in their electrochemical behaviour, both electrodes showed promising qualities to be used as anode materials in lithium ion batteries or hybrid devices.     

Pulsed electrodeposition of (Bi1-xSbx)2Te3 thermoelectric thin films

(Bi_1-xSb_x)₂Te₃ thermoelectric thin films were deposited on stainless steel discs in 1 M perchloric acid and 0.1 M tartaric acid by pulse electrodeposition in order to optimize the grain growth. The influence of the electrolyte composition, the cathodic current density and the cathodic pulse time on film stoichiometry were studied. The results show that it is necessary to increase the Sb content in the electrolyte to obtain the (Bi_0.25Sb_0.75)₂Te₃ film stoichiometry. Pulse plating reduced the grain size and the roughness, compared with continuous plating. Thermoelectric and electrical properties were also studied and it was found that the Seebeck coefficient and electrical resistivity were related to two parameters: the cathodic pulse current density and the films thickness.     

Role of polymer chain end groups in plasma modification for surface metallization of polymeric materials

How to improve adhesion between poly(oxybenzoate‐co‐oxynaphthoate) (Vecstar OC and FA films) and copper metal by Ar, O₂, N₂ and NH₃ plasma modification was investigated. The mechanism of adhesion improvement is discussed from the viewpoint of chemical and physical interactions at the interface between the Vecstar film and copper metal layer. The adhesion between Vecstar OC film and copper metal was improved by chemical rather than physical interactions. Polymer chain end groups that occur at Vecstar OC film surfaces contribute effectively to adhesion. This improvement in adhesion is due to interactions between copper metal and O?C groups formed by plasma modification. Aggregation of the O?C groups to the copper metal/Vecstar OC film interface is a key factor for good adhesion. From this aspect, heat treatment of plasma‐modified Vecstar OC films on glass plates is effective in the aggregation, and the peel strength for the copper metal/Vecstar OC film system reached 1.21 N (5 mm)^?1. Copyright © 2009 Society of Chemical Industry     

Lithium/V6O13 cells using silica nanoparticle-based composite electrolyte

The electrochemical behavior of Li/V₆O₁₃ cells is investigated at room temperature (22 °C) both in liquid electrolyte consisting of oligomeric poly(ethyleneglycol)dimethylether+lithium bis(trifluoromethylsulfonylimide) and composite electrolytes formed by blending the liquid electrolyte with silica nanoparticles (fumed silica). The addition of fumed silica yields a gel-like electrolyte that demonstrates the desirable property of suppressing lithium dendrite growth due to the rigidity and immobility of the electrolyte structure. The lithium/electrolyte interfacial resistance for composite gel electrolytes is less than that for the corresponding base-liquid electrolyte, and the charge-discharge cycle performance and electrochemical efficiency for the Li/V₆O₁₃ cell is significantly improved. The effect of fumed silica surface group on the electrochemical performance is discussed; the native hydrophilic silanol surface group appears better than fumed silica that is modified with a hydrophobic octyl surface moiety.     

Self-organized TiO2 nanotubes in mixed organic–inorganic electrolytes and their photoelectrochemical performance

The formation of self-organized TiO₂ nanotube array films by electrochemical anodizing titanium foils was investigated in a developed organic–inorganic mixed electrolyte. It was found that the structure and morphology of the TiO₂ nanotube layer were greatly dependent upon the electrolyte composition, anodizing potential and time. Under the optimized electrolyte composition and electrochemical conditions, a controllable, well-ordered TiO₂ nanotube array layer could be fabricated in a short time. The diameters of the as-prepared TiO₂ nanotubes could be adjusted from 20 to 150 nm, and the thickness could be adjusted from a few hundred nanometers to several micrometers. The photoresponse and the photocatalytic activity of the highly ordered TiO₂ nanotube array films were also examined. The nanotube array film with a thickness of about 2.5 μm had the highest incident photon to photocurrent conversion efficiency (IPCE) (34.3%) at the 350 nm wavelength, and had better charge transfer ability under UV light illumination. The photocatalytic experimental results indicated that the 450 °C annealing samples have the highest photodegradation efficiency for methyl orange pollutant.     

Electrochemical characteristics of lithium metal anodes with diamond like carbon film coating layer

To overcome the poor electrochemical characteristics of lithium metal anodes due to the dendrite formations, diamond like carbon (DLC) films were deposited onto the surface of lithium metal by radio frequency-plasma enhanced chemical vapor deposition (CVD) technique using acetylene gas as carbon precursor. The substrate temperature was selected as the main experimental parameter to control the bonding characteristic (sp²/sp³ ratio) of the films. The presence of diamond like structures was confirmed by Raman and Fourier transform infra red spectroscopy. The DLC coated lithium metal was then characterized as an anode material for lithium secondary batteries. The results showed that the DLC coated lithium metal anodes exhibited better electrochemical characteristics in terms of higher specific capacity and smaller interfacial impedance. These improved characteristics were attributed to the presence of DLC film coating which might suppress the dendrite's formation by protecting the lithium metal surface from the direct contact with the electrolyte.     

Effects of aromatic groups in polymer chains on plasma surface modification

Three polyester films with different repeating units—poly(lactic acid) (PLA), poly(ethylene terephthalate) (PET), and poly(oxybenzoate‐co‐oxynaphthoate) (PBN)—were modified by plasma, and the way in which the chemical compositions of the polymer chains influenced the plasma modification was investigated with contact‐angle measurements and X‐ray photoelectron spectroscopy (XPS). There were large differences in the compensated rates of weight loss among the three polyester films when they were exposed to Ar and O₂ plasmas. The PLA film showed the highest rate for weight loss of the three films, and the PBN film showed the lowest rate. The PET and PBN film surfaces were modified to become more hydrophilic by either argon or oxygen plasma. However, the PLA film surface was not made more hydrophilic by the plasmas. XPS spectra showed that the PLA film surface was not modified in its chemical composition, but the PBN film surface was modified in its chemical composition to form C? O groups in the PBN polymer chains. The reason that the PLA film surface was not modified but the PBN film surface was modified was examined. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 96–103, 2003     

Study of nisin adsorption on plasma-treated polymer surfaces for setting up materials with antibacterial properties

Setting up antibacterial materials by nisin adsorption on surfaces depends mainly on the surface properties and the surface treatments allowing the modification of such properties. In order to investigate the factors affecting such adsorption, the native low density polyethylene (LDPE) was modified using Argon/Oxygen (Ar/O₂) plasma, nitrogen (N₂) plasma and plasma-induced grafting of acrylic acid (AA). The films were studied by various characterization techniques. The chemical surface modification was confirmed by X-ray photoelectron spectroscopy (XPS), the wettability of the surfaces was evaluated by contact angle measurements, the surface charge was determined by the zeta potential measurements, and the changes in surface topography and roughness were revealed by atomic force microscopy (AFM). Nisin was adsorbed on the native and the modified surfaces. The antibacterial activity, the nisin adsorbed amount, and the peptide distribution were compared for the four nisin-functionalized films. The highest antibacterial activity was recorded on the Ar/O₂ followed by AA then by N₂ treated films and the lowest activity was on the native film. The observed antibacterial activity was correlated to the type of the surface, hydrophobic and hydrophilic interactions, surface charge, surface topography, nisin adsorbed amount, and nisin distribution on the surfaces.     

Effect of Ru and LaNiO3 barrier layers on lead zirconate titanate films grown on nickel-based metal foils by sol–gel process

Lead zirconate titanate [Pb(Zr_0.52, Ti_0.48)O₃ (PZT)] films were grown by sol–gel process on nickel and hastelloy foils. PZT perovskite phase was obtained at 650 °C annealing condition and surface topography showed uniform and dense microstructure. The characterization on dielectric properties indicates that diffusion of foil elements into the PZT and the formation of low capacitance interfacial layer occur during process. In order to reduce the diffusion effect of foil element and/or interfacial layer, barrier layers such as Ru(RuO₂) and LaNiO₃ layers were utilized on foil substrates. The increase of grain size was observed in PZT films grown on barrier layers. Dielectric properties are greatly improved without degrading ultimate dielectric breakdown strength.