An experimental study of mild flameless combustion of methane/hydrogen mixtures

This paper presents an experimental study of mild flameless combustion regime applied to methane/hydrogen mixtures in a laboratory-scale pilot furnace with or without air preheating. Results show that mild flameless combustion regime is achieved from pure methane to pure hydrogen whatever the CH₄/H₂ proportion. The main reaction zone remains lifted from the burner exit, in the mixing layer of fuel and air jets ensuring a large dilution correlated to low NOx emissions whereas CO₂ concentrations obviously decrease with hydrogen proportion. A decrease of NOx emissions is measured for larger quantity of hydrogen due mainly to the decrease of prompt NO formation. Without air preheating, a slight increase of the excess air ratio is required to control CO emissions. For pure hydrogen fuel without air preheating, mild flameless combustion regime leads to operating conditions close to a "zero emission furnace", with ultra-low NOx emissions and without any carbonated species emissions.     

Stabilization regimes and pollutant emissions from a dual fuel CH4/H2 and dual swirl low NOx burner

Burning hydrogen in gas turbines is a relevant technological solution to decarbonize power production and propulsion systems. However, ensuring low NOx emission and preventing flashback can be challenging with hydrogen. Stabilization regimes and pollutant emissions from partially premixed CH₄/H₂/air flames above a coaxial Dual Fuel Dual Swirl injector are investigated in a laboratory-scale combustor at atmospheric conditions for increasing hydrogen contents. The injector consists of an external annular swirler providing premixed methane/air and a central channel fed with pure hydrogen. This burner virtually removes the risk of flashback due to the late injection of hydrogen. Flame stabilization regimes, CO and NOx emissions are analyzed for different configurations of the injector and operating points. The effect of swirling the hydrogen stream is investigated together with the influence of the hydrogen injector recess, i.e. its nozzle position with respect to the backplane of the combustion chamber. It is shown that swirling the central hydrogen stream favors aerodynamically stabilized flames resulting in a low thermal stress on the injector and limited NOx emissions. The study also highlights that a small recess of the central hydrogen injector widely extends the operability range of the burner with aerodynamically stabilized flames. With a sufficient inner swirl and a small recess, flames detach from the injector rim when the hydrogen bulk velocity is large enough. In this configuration, it is found that NOx emissions remain low even for operation with pure hydrogen. Moreover, NOx emissions decrease when increasing the thermal power for a fixed equivalence ratio.     

The effect of hydrogen containing fuel blends upon flashback in swirl burners

Lean premixed swirl combustion is widely used in gas turbines and many other combustion Processes due to the benefits of good flame stability and blow off limits coupled with low NO_x emissions. Although flashback is not generally a problem with natural gas combustion, there are some reports of flashback damage with existing gas turbines, whilst hydrogen enriched fuel blends, especially those derived from gasification of coal and/or biomass/industrial processes such as steel making, cause concerns in this area. Thus, this paper describes a practical experimental approach to study and reduce the effect of flashback in a compact design of generic swirl burner representative of many systems. A range of different fuel blends are investigated for flashback and blow off limits; these fuel mixes include methane, methane/hydrogen blends, pure hydrogen and coke oven gas. Swirl number effects are investigated by varying the number of inlets or the configuration of the inlets. The well known Lewis and von Elbe critical boundary velocity gradient expression is used to characterise flashback and enable comparison to be made with other available data.Two flashback phenomena are encountered here. The first one at lower swirl numbers involves flashback through the outer wall boundary layer where the crucial parameter is the critical boundary velocity gradient, G_f. Values of G_f are of similar magnitude to those reported by Lewis and von Elbe for laminar flow conditions, and it is recognised that under the turbulent flow conditions pertaining here actual gradients in the thin swirl flow boundary layer are much higher than occur under laminar flow conditions. At higher swirl numbers the central recirculation zone (CRZ) becomes enlarged and extends backwards over the fuel injector to the burner baseplate and causes flashback to occur earlier at higher velocities. This extension of the CRZ is complex, being governed by swirl number, equivalence ratio and Reynolds Number. Under these conditions flashback occurs when the cylindrical flame front surrounding the CRZ rapidly accelerates outwards to the tangential inlets and beyond, especially with hydrogen containing fuel mixes. Conversely at lower swirl numbers with a modified exhaust geometry, hence restricted CRZ, flashback occurs through the outer thin boundary layer at much lower flow rates when the hydrogen content of the fuel mix does not exceed 30%. The work demonstrates that it is possible to run premixed swirl burners with a wide range of hydrogen fuel blends so as to substantially minimise flashback behaviour, thus permitting wider used of the technology to reduce NOx emissions.     

Combustion features of CH4/NH3/H2 ternary blends

The use of so-called “green” hydrogen for decarbonisation of the energy and propulsion sectors has attracted considerable attention over the last couple of decades. Although advancements are achieved, hydrogen still presents some constraints when used directly in power systems such as gas turbines. Therefore, another vector such as ammonia can serve as a chemical to transport and distribute green hydrogen whilst its use in gas turbines can limit combustion reactivity compared to hydrogen for better operability. However, pure ammonia on its own shows slow, complex reaction kinetics which requires its doping by more reactive molecules, thus ensuring greater flame stability. It is expected that in forthcoming years, ammonia will replace natural gas (with ^～90% methane in volume) in power and heat production units, thus making the co-firing of ammonia/methane a clear path towards replacement of CH₄ as fossil fuel. Hydrogen can be obtained from the pre-cracking of ammonia, thus denoting a clear path towards decarbonisation by the use of ammonia/hydrogen blends. Therefore, ammonia/methane/hydrogen might be co-fired at some stage in current combustion units, hence requiring a more intrinsic analysis of the stability, emissions and flame features that these ternary blends produce. In return, this will ensure that transition from natural gas to renewable energy generated e-fuels such as so-called “green” hydrogen and ammonia is accomplished with minor detrimentals towards equipment and processes. For this reason, this work presents the analysis of combustion properties of ammonia/methane/hydrogen blends at different concentrations. A generic tangential swirl burner was employed at constant power and various equivalence ratios. Emissions, OH1/NH1/NH₂1/CH1 chemiluminescence, operability maps and spectral signatures were obtained and are discussed. The extinction behaviour has also been investigated for strained laminar premixed flames. Overall, the change from fossils to e-fuels is led by the shift in reactivity of radicals such as OH, CH, CN and NH₂, with an increase of emissions under low and high ammonia content. Simultaneously, hydrogen addition improves operability when injected up to 30% (vol), an amount at which the hydrogen starts governing the reactivity of the blends. Extinction strain rates confirm phenomena found in the experiments, with high ammonia blends showing large discrepancies between values at different hydrogen contents. Finally, a 20/55/25% (vol) methane/ammonia/hydrogen blend seems to be the most promising at high equivalence ratios (1.2), with no apparent flashback, low emissions and moderate formation of NH₂/OH radicals for good operability.     

增压柴油机燃用不同掺比菜籽油甲酯的燃烧和排放的试验研究

在D6114ZLQB车用增压柴油机上比较研究了不同比例的菜籽油甲酯和0号柴油的混合燃料对发动机燃烧过程、燃油经济性和排放特性的影响。试验结果表明：燃用体积比低于15%的菜籽油甲酯,发动机的缸内燃烧过程和纯柴油基本一致;增压柴油机燃用菜籽油甲酯和柴油的混合燃料可以有效降低碳烟、HC和CO的排放;NOx排放略有上升;15%以内的菜籽油甲酯对柴油机燃料经济性影响很小。研究认为：增压柴油机相对自然吸气式柴油机具有更好的生物柴油燃料适应性;在不改变发动机参数的条件下,低比例的菜籽油甲酯具有良好的推广应用前景。     

Combustion analysis of a spark ignition engine fueled with gaseous blends containing hydrogen

This paper presents the combustion characteristics of a naturally aspirated spark ignition engine, intended for installation in vehicles, fueled with different hydrogen and methane blends. The experimental tests were carried out in a wide range of speeds at equivalence ratios of 1, 0.8 and 0.7 and at full load. The ignition timing was maintained for each speed, independently of the equivalence ratio and blend used as fuel. Four methane-hydrogen blends were used. In-cylinder pressure, mass fraction burned, heat released and cycle-by-cycle variations were analyzed as representative indicators of the combustion quality. It was observed that hydrogen enrichment of the blend improve combustion for the ignition timing chosen. This improvement is more appreciable at low speeds, because at high speeds hydrogen effect is attenuated by the high turbulence. Also, hydrogen addition allowed the extension of the LOL, enabling the engine to run stable in points where methane could not be tested. The main inconvenience detected was the high NO_x emissions measured, especially at stoichiometric conditions, due mainly to the increment in the combustion temperature that hydrogen produces.     

Experimental analysis of the effects of hydrogen addition on methane combustion

This paper presents gas emissions from turbulent chemical flow inside a model combustor, for different blending ratios of hydrogen–methane composite fuels. Gas emissions such as CO and O₂ from the combustion reaction were obtained using a gas analyzer. NOx emissions were measured with a NOx analyzer. The previously obtained flame temperature distributions were also presented. As the amount of hydrogen in the mixture increases, more hydrogen is involved in the combustion reaction, and more heat is released, and the higher temperature levels are resulted. The results have shown that the combustion efficiency increases and CO emission decreases when the hydrogen content is increased in blending fuel. It is also shown that the hydrogen–methane blending fuels are efficiently used without any important modification in the natural gas burner. Copyright © 2011 John Wiley & Sons, Ltd.     

S.I. engine fuelled with gasoline,methane and methane/hydrogen blends: Heat release and loss analysis

Experiments were carried out to investigate the performance of different fuels used in a internal combustion engine: gasoline, methane and fuel blends containing methane with 5%, 10% and 15% hydrogen by volume, respectively. A two-litre naturally aspirated bi-fuel engine with port fuel injection was used. The engine was operated stoichiometrically. For each fuel the spark advance for best efficiency was determined. Experiments were conducted at 2000 rpm and 2 bar brake mean effective pressure. A heat release analysis and a loss analysis were performed for all fuels. The main findings are that increasing the hydrogen fraction of the methane hydrogen fuel blend decreases the overall burn duration. This decrease is predominantly achieved by a shortened duration of the fist stage of combustion (ignition to 5% mass fraction burned). The faster combustion comes along with an increase in fuel conversion efficiency. The different losses for gasoline and pure methane operation interact such that equal fuel conversion efficiencies result. However, care has to be taken when comparing fuel conversion efficiencies among the different fuels as the relative error in fuel conversion efficiency for the gaseous fuels is 0.2% at most, whereas it is about 1% for gasoline.     

Experimental study of a single-cylinder engine fueled with natural gas–hydrogen mixtures

The objective of this study is to evaluate the power, efficiency and emissions of an electronic-controlled single-cylinder engine fueled with pure natural gas and natural gas–hydrogen blends, respectively. Replacing the nature gas with hydrogen/methane blend fuels was found to have a significant influence on engine performance. The effects of excess air ratio and spark timing were discussed. The results show that under certain engine conditions the maximum cylinder gas pressure, maximum heat release rate increased with the increase of hydrogen fraction. The increase of hydrogen fraction in the blends contributed to the increase of NO_x and the decrease of HC and CO. The brake specific fuel consumption decreased with the increase of hydrogen fraction. Using HCNG at relatively leaner fuel–air mixtures and retarded spark timing totally improved the engine emissions without incurring the performance penalty.     

Experimental study of combustion performances and emissions of a spark ignition cogeneration engine operating in lean conditions using different fuels

This work presents an experimental study describing a six-cylinder spark ignition engine running with a lean equivalence ratio, high compression ratio, ignition delay and used in a cogeneration system (heat and electricity production). Three types of fuels; natural gas, pure methane and methane/hydrogen blend (85% CH₄ and 15% H₂ by volume), were used for comparison purposes. Each fuel has been investigated at 1500 rpm and for various engine loads fixed by electrical power output conditions. CO, CO₂, HC, and NOx emissions values, and exhaust gas temperature were measured. The effect of fuel composition on engine characteristics has been studied. The results show, that the hydrogen addition increased HC emissions (around 18%), as well as performance, whilst it reduced NO_x (around 31%), exhaust gas temperature, CO and CO₂.     

Decarbonisation potential of dimethyl ether/hydrogen mixtures in a flameless furnace: Reactive structures and pollutant emissions

This article sheds light on the combustion characteristics of dimethyl ether and its mixtures with methane/hydrogen under flameless conditions at different equivalence ratios. It was found that combustion of 100% dimethyl ether in flameless conditions minimises the NO formation, keeping it less than 10 ppm with no CO or unburned hydrocarbons. Progressive addition of methane was found to reduce the NO, reaching up to zero value at 50% methane in molar fraction along with a marginal CO₂ reduction. However, large amounts of CO were found for higher methane levels, greater than 60% CH₄ in molar fraction. Reactive structures based on OH1 chemiluminescence revealed that adding methane results in increased ignition delay times and, consequently, a more distributed reaction zone characterised by reduced temperature gradients. No visible flame was observed for pure dimethyl ether as well as dimethyl ether/methane mixtures. Furthermore, a more intense and narrower reaction zone, characterised by the presence of a visible flame, was formed upon hydrogen addition. Adding hydrogen by 50% in molar fraction did not cause a noticeable rise in NO levels; however, CO₂ was lowered by about 18%. Further addition of hydrogen resulted in increased peak temperatures of about 1700 K and higher NO emissions of about 50 ppm. Additionally, a skeletal Chemical Reactor Network was built and simulated with the commercial software CHEMKIN Pro to investigate the effect of the different mixtures and operating conditions on NO formation from a chemical point of view. N₂O pathway was observed to be the root source of NO emissions for pure DME and DME/CH₄ mixtures, however; the thermal pathway became gradually more important as hydrogen concentration was increased in the mixture.     

Experimental and computational study on the enhancement of engine characteristics by hydrogen enrichment in a biogas fuelled spark ignition engine

Limitations on the upgradation of biogas to biomethane in terms of cost effectiveness and technology maturity levels for stationary power generation purpose in rural applications have redirected the research focus towards possibilities for enhancement of biogas fuel quality by blending with superior quality fuels. In this work, the effect of hydrogen enrichment on performance, combustion and emission characteristics of a single-cylinder, four-stroke, water-cooled, biogas fuelled spark-ignition engine operated at the compression ratio of 10:1 and 1500 rpm has been evaluated using experimental and computational (CFD) studies. The percentage share of hydrogen in the inducted biogas fuel mixture was increased from 0 to 30%, and engine characteristics with pure methane fuel was considered as a baseline for comparative analysis. The CFD model is developed in Converge CFD software for a better understanding on combustion phenomenon and is validated with experimental data. In addition, the percentage share of hydrogen enrichment which would serve as a compromise between biogas upgradation cost and engine characteristics is also identified. The results of study indicated an enhancement in combustion characteristics (peak in-cylinder pressure increased; COV_IMEP reduced from 9.87% to 1.66%; flame initiation and combustion durations reduced) and emission characteristics (hydrocarbon emissions reduced, and NOx emissions increased but still lower than pure methane) with increase in hydrogen share from 0 to 30% in biogas fuelled SI engine. Flame propagation speed increased and combustion duration reduced with hydrogen supplementation and the same was evident from the results of the CFD model. Performance of the engine increased with increase in hydrogen share up to 20% and further increment in hydrogen share degraded the performance, owing to heat losses and the enhancement in combustion characteristics were relatively small. Overall, it was found that 20% blending of hydrogen in the inducted biogas fuel mixture will be effective in enhancing the engine characteristics of biogas fuelled engines for stationary power generation applications and it holds a good compromise between biogas upgradation cost and engine performance.     

柴油机掺烧不同比例生物柴油的试验研究

将体积分数为10%2、0%、30%的生物柴油掺混到柴油里组成3种混合燃料,并连同纯柴油共4种燃料,在一台四缸增压中冷柴油机上进行性能、燃烧和排放特性的试验研究.结果表明,柴油机燃用生物柴油与柴油混合燃料的折合油耗率与燃用纯柴油时基本相当;燃用混合燃料的缸内最大爆发压力和压力升高率较低,着火时刻较晚;混合燃料的NOx和碳烟排放与燃用纯柴油时相比均有不同程度的降低,但混合燃料的HC和CO排放只是在1 500r/min时才较纯柴油低,当转速在2 300 r/min时,混合燃料的HC和CO排放更高.     

Assessment of natural gas/hydrogen blends as an alternative fuel for industrial heat treatment furnaces

The present study investigates the application of natural gas/hydrogen blends as an alternative fuel for industrial heat treatment furnaces and their economic potential for decreasing carbon dioxide emissions in this field of application. Doing so, a detailed technological analysis of several influencing parameters on the heating system was performed as well as a consideration of furnace heating technology challenges. Starting with an evaluation of the main thermophysical properties of the blends and their corresponding flue gases, requirements for the heating systems were identified. Potential ways of decreasing flue gas losses and increasing the heat transfer are shown. In the radiant tube application, an increased overall combustion efficiency of about 1.2% was measured at 40 vol% hydrogen in the fuel gas. Influences on the air to gas ratio control system of the furnace is a further important point, which was considered in this study. Two commonly used control systems were evaluated concerning their capabilities to regulate the gas flow rates of blends with varying hydrogen contents and combustion properties, such as Wobbe Index. This is important, since it shows the capability to retrofit existing furnaces. Two types of burners were tested with different natural gas/hydrogen blends. This includes an open jet burner with air-staged and flameless combustion operation modes. A recuperative burner for radiant tube application was considered as well in these tests. Doing so, the nitrogen oxide formation of both systems under different operating conditions and different fuel blends were evaluated. An increase by about 10% at air-staged combustion and about 100% at flameless combustion was measured by a hydrogen content of 40 vol% in comparison to pure natural gas firing. Finally, the additional fuel costs of natural gas hydrogen blends and different cases are presented in an economic analysis. The driving force for the use of hydrogen as a fuel is the price of the CO2 certificates, which are considered in the analysis at a current price of 25.2 €/t CO2.     

相同氧含量醇类混合燃料燃烧和排放特性差异研究

对一台4缸发动机燃用相同氧浓度的不同醇类混合燃料进行了试验研究,以对比不同三元燃料柴油机在相同转速不同负荷情况下的燃烧特性和常规排放的差异。试验结果表明:甲醇混合燃料在醇类混合燃料中获得最高的燃烧压力,而丁醇混合燃料的热释放率最高。与普通柴油相比,戊醇混合燃料在不同混合物中具有相对最佳的CO和未燃碳氢排放,甲醇混合燃料可获得最优的氮氧化物排放;乙醇混合燃料减小颗粒物效果明显,最大可以减少22.4%～55.6%的颗粒物数量浓度和3.4%～12.8%的颗粒物粒径,其中乙醇混合燃料的核态颗粒物和聚集态颗粒物排放量也最低,戊醇混合燃料达到最高(除高负荷外)。     

Design and numerical analysis of a 3 kWe flameless microturbine combustor for hydrogen fuel

In this work, a new 3 kWe flameless combustor for hydrogen fuel is designed and analyzed using CFD simulation. The strategy of the design is to provide a large volumetric combustion for hydrogen fuel without significant rise of the temperature. The combustor initial dimensions and specification were obtained from practical design procedures, and then optimized using CFD simulations. A three-dimensional model for the designed combustor is constructed to further analysis of flameless hydrogen combustion and consideration that leads to disappearance of flame-front and flameless combustion. The key design parameters including aerodynamic, temperature at walls and flame, NO_X, pressure drop, combustion efficiency for the hydrogen flame is analyzed in the designed combustor. To well demonstrate the combustor, the NO_X and entropy destruction and finally energy conversion efficiency, and overall operability in the microturbine cycle of hydrogen flameless combustor is compared with a 3 kWe design counterpart for natural gas. The findings demonstrate that hydrogen flameless combustion is superior to derive the microturbines with significantly lower NO_X, and improvements in energy efficiency, and cycle overall efficiency with low wall temperatures guaranteeing the long-term operation of combustor and microturbine parts.     

Can the addition of hydrogen to natural gas reduce the explosion risk?

One of the main benefits sought by including hydrogen in the alternative fuels mix is emissions reduction - eventually by 100%. However, in the near term, there is a very significant cost differential between fossil fuels and hydrogen. Hythane (a blend of hydrogen and natural gas) can act as a viable next step on the path to an ultimate hydrogen economy as a fuel blend consisting of 8-30% hydrogen in methane can reduce emissions while not requiring significant changes in existing infrastructure.This work seeks to evaluate whether hythane may be safer than both hydrogen and methane under certain conditions. This is due to the fact hythane combines the positive safety properties of hydrogen (strong buoyancy, high diffusivity) and methane (much lower flame speeds and narrower flammability limits as compared to hydrogen). For this purpose, several different mixture compositions (e.g. 8%, 20% and 30% hydrogen) are considered. The evaluation of (a) dispersion characteristics (which are more positive than for methane), (b) combustion characteristics (which are closer to methane than hydrogen), and (c) Combined dispersion + explosion risk is performed. This risk is expected to be comparable to that of pure methane, possibly lower in some situations, and definitely lower than for pure hydrogen.The work is performed using the CFD software FLACS that has been well-validated for safety studies of both natural gas/methane and hydrogen systems. The first part of the work will involve validating the flame speeds and flammability limits predicted by FLACS against values available in literature. The next part of the work involves validating the overpressures predicted by the CFD tool for combustion of premixed mixtures of methane and hydrogen with air against available experimental data. In the end, practical systems such as vehicular tunnels, garages, etc. is used to demonstrate positive safety benefits of hythane with comparisons to similar simulations for both hydrogen and methane.     

基于放热率分析的乙醇柴油燃烧特性的研究

对高速轻型车用柴油机燃用乙醇柴油燃料的放热率和燃烧特性进行了研究,并对多种比例乙醇柴油的排放特性进行了考察。研究表明:在乙醇柴油的十六烷值恢复到原柴油的条件下,乙醇柴油的预混燃烧延长,扩散燃烧缩短,总的燃烧持续期缩短;高负荷下的着火延迟接近柴油,但在中低负荷仍然与柴油有较大的差距;乙醇柴油的最大瞬时放热率低于柴油。在排放方面,乙醇柴油能够同时降低烟度和NOx排放,但在中低负荷下的CO和HC略有上升。     

Characterization and challenge of development of producer gas fuel combustor: A review

Producer gas, which derived from a biomass gasification process, is considered as one of the alternative fuels, which is suitable for the heating process and power generation. Due to low heating density and impurities, combustion in an external combustion chamber constitutes an obvious option for the utilization of producer gas via the combustion process. This paper reviews the technical challenges and the development of the producer gas combustor. Various combustion techniques are reviewed. A stable flame combustion with low emissions (both CO and NO_x) constitutes a main requirement of the producer gas combustion. Flame stabilization techniques such as swirl-vane coupled with bluff-body, swirl flow configuration, and staging combustion were successfully employed to enhance the stability and performance of the producer gas combustion. As shown in the results of the studies, the combustion process can operate in a wide range of equivalence ratios with the exhaust gas temperature >600 °C. This temperature is sufficiently hot for the power generation and heating applications. Overall, NOx and CO emissions were below 700 ppm and 1.3%, respectively. In the flameless combustion mode, ultra-low emission for both CO and NOx were recorded. However, higher emission can be found when operated at a higher thermal load combustor. Homogeneity of the thermal field and low polluting emissions make flameless combustion a promising lean and clean combustion technology. Integration of the benefits of flameless combustion and producer gas fuel is an outstanding contribution in reducing emissions and enhancing the efficiency of the combustion systems.     

Flameless combustion for hydrogen containing fuels

In this paper, flameless combustion was promoted to suppress thermal-NO_x formation in the hydrogen-high-containing fuel combustion. The PSRN model was used to model the flameless combustion in the air for four fuels: H₂/CH₄ 60/40% (by volume), H₂/CH₄ 40/60%, H₂/CH₄ 20/80% and pure hydrogen. The results show that the NO_x emissions below 30 ppmv while CO emissions are under 50 ppmv, which are coincident with the experimental data in the “clean flameless combustion” regime for all the four fuels. The simulation also reveals that CO decreases from 48 ppmv to nearly zero when the hydrogen composition varies from 40% to 100%, but the NO_x emission is not sensitive to the hydrogen composition. In the highly diluted case, the NO_x and CO emissions do not depend on the entrainment ratio.