Refueling-station costs for metal hydride storage tanks on board hydrogen fuel cell vehicles

Refueling costs account for much of the fuel cost for light-duty hydrogen fuel-cell electric vehicles. We estimate cost savings for hydrogen dispensing if metal hydride (MH) storage tanks are used on board instead of 700-bar tanks. We consider a low-temperature, low-enthalpy scenario and a high-temperature, high-enthalpy scenario to bracket the design space. The refueling costs are insensitive to most uncertainties. Uncertainties associated with the cooling duty, coolant pump pressure, heat exchanger (HX) fan, and HX operating time have little effect on cost. The largest sensitivities are to tank pressure and station labor. The cost of a full-service attendant, if the refueling interconnect were to prevent self-service, is the single largest cost uncertainty. MH scenarios achieve $0.71–$0.75/kg-H₂ savings by reducing compressor costs without incurring the cryogenics costs associated with cold-storage alternatives. Practical refueling station considerations are likely to affect the choice of the MH and tank design.     

Energy efficient hydrogen drying and purification for fuel cell vehicles

High-purity standards are required for hydrogen used in fuel cell vehicles. The relative abundance of contaminants is highly influenced by the production pathway. Hydrogen obtained from water electrolysis presents three main pollutants: Nitrogen, Oxygen and Water. Herein, the engineering and implementation of removal techniques in a commercial 50 kW alkaline electrolyzer are reported. The full system was characterized with various analytical techniques including gas chromatography and mass spectrometry. A reduction of contaminant levels compatible with ISO 14687:2019 standard was achieved. From cold start, 100 min of operation are required to reach the desired nitrogen levels. Oxygen was removed in one step with a catalytic converter. Drying of hydrogen was achieved by using an innovative vacuum assisted pressure swing adsorption system. Sub-ppm levels of water are obtained with a power consumption of only 0.5 kWh/kg H₂ and 98.4% of product recovery.     

Reinforcement learning based energy management systems and hydrogen refuelling stations for fuel cell electric vehicles: An overview

This paper examines the current state of the art of hydrogen refuelling stations-based production and storage systems for fuel cell hybrid electric vehicles (FCHEV). Nowadays, the emissions are increasing rapidly due to the usage of fossil fuels and the demand for hydrogen refuelling stations (HRS) is emerging to replace the conventional vehicles with FCHEVs. Hence, the availability of HRS and its economic aspects are discussed. In addition, a comprehensive study is presented on the energy storage systems such as batteries, supercapacitors and fuel cells which play a major role in the FCHEVs. An energy management system (EMS) is essential to meet the load requirement with effective utilisation of power sources with various optimizing techniques. A detailed comparative analysis is presented on the merits of Reinforcement learning (RL) for the FCHEVs. The significant challenges are discussed in depth with potential solutions for future work.     

A review of hydrogen usage in internal combustion engines (gasoline-Lpg-diesel) from combustion performance aspect

Demand for fossil fuels is increasing day by day with the increase in industrialization and energy demand in the world. For this reason, many countries are looking for alternative energy sources against this increasing energy demand. Hydrogen is an alternative fuel with high efficiency and superior properties. The development of hydrogen-powered vehicles in the transport sector is expected to reduce fuel consumption and air pollution from exhaust emissions. In this study, the use of hydrogen as a fuel in vehicles and the current experimental studies in the literature are examined and the results of using hydrogen as an additional fuel are investigated. The effects of hydrogen usage on engine performance and exhaust emissions as an additional fuel to internal combustion gasoline, diesel and LPG engines are explained. Depending on the amount of hydrogen added to the fuel system, the engine power and torque are increased at most on petrol engines, while they are decreased on LPG and diesel engines. In terms of chemical products, the emissions of harmful exhaust gases in gasoline and LPG engines are reduced, while some diesel engines increase nitrogen oxide levels. In addition, it is understood that there will be a positive effect on the environment, due to hydrogen usage in all engine types.     

Development of a hydrogen impurity analyzer based on mobile-gas chromatography for online hydrogen fuel monitoring

Hydrogen is an excellent alternative energy source, particularly for vehicles. Despite the expansion of a considerable number of infrastructures, such as hydrogen refueling stations, there is a lack of efficient inspection methods for monitoring the hydrogen fuel quality. In this study, a hydrogen impurity analyzer (HIA) based on mobile gas chromatography with a thermal conductivity detector is developed and evaluated for the quality assurance of hydrogen fuel. Accordingly, O₂, N₂, and Ar which help in monitoring air leaks at hydrogen refueling stations, and CH₄, which can also be detected by HIA, are selected as target impurities. The HIA reached limits of detection of 2.93, 0.72, 0.84, and 1.54 μmol/mol for O₂, Ar, N₂, and CH₄, respectively. Moreover, the ISO 14687 requirements are satisfied with respective HIA expanded uncertainties of 2.6, 8.7, 8.2, and 9.4% (coverage factor k = 2). The developed system is ISO-compliant and offers enhanced mobility for online inspections.     

Reducing the fuel consumption and emissions with the use of an external fuel cell hybrid power unit for electric taxiing at airports

Airport ground operations have a great impact on the environment. Various innovative solutions have been proposed for aircraft to perform taxi movements by deactivating their main engines. Although these solutions are environmentally beneficial, onboard and external electric taxiing solutions that are actively used and planned to be used in airports are not completely carbon-free. The disadvantages of the existing solutions can be alleviated by using an external fuel cell hybrid power unit to meet the energy required for taxiing that does not put additional weight on the aircraft. To reveal the power and energy required by the system, Airbus A320-200, which is a narrow-body aircraft and frequently used in airports, has been considered in this study. To determine the physical requirements of the aircraft for taxiing, a total of 900 s taxi-out movement consisting of four different periods with different runway slope, headwind, and maximum speeds were examined. According to the determined physical requirements, the conceptual design of the proposed fuel cell battery system was created and the physical data of the system for each period were obtained using the Matlab Simulink environment. As a result of the simulation, it is seen that the system consumes approximately 1.96 g of hydrogen per second. In addition, it has been calculated that 578.34 kg of CO₂ is emitted during the taxi-out movement. The results also show that as a result of using the proposed system, approximately 14.6 million tons of CO₂ emission per year can be prevented.     

Preparation of gas standards for quality assurance of hydrogen fuel

This study has developed traceable standards for evaluating impurities in hydrogen fuel according to ISO 14687. Impurities in raw H₂, including sub μmol/mol levels of CO, CO₂, and CH₄, were analyzed using multiple detectors while avoiding contamination. The gravimetric standards prepared included mixtures of the following nominal concentrations: 1, 2, 3–5, 8–11, 17–23, and 47–65 μmol/mol for CO₂, CH₄ and CO, O₂, N₂, Ar, and He, respectively. The expanded uncertainty ranges were 0.8% for Ar, N₂, and He, 1% for CH₄ and CO, and 2% for CO₂ and O₂. These standards were stable, while that for CO varied by only 0.5% during a time span of three years. The prepared standards are useful for evaluating the compliance of H₂ fuel in service stations with ISO 14687 quality requirements.     

Reducing stranded asset risk in off-grid renewable mine sites by including hydrogen production

Mine sites are an ideal candidate to be decarbonised through the installation of variable renewables and storage. However, the operation of mine sites is dependent on many factors, including mineral price, which can vary significantly, leading to periods of inactivity. Therefore, for sites that have invested in renewable generation and storage, there exists a potential of stranded assets, which negatively impact their business case, potentially reducing investment in such equipment and, therefore, decarbonisation potential. The current study therefore has investigated the potential of using variable renewable energy coupled with thermal energy storage and biodiesel to supply heat to a mine site. With the base case established, the economic impact of lower or no mine operations on the net present value were evaluated. To reduce the impact of mine turndown, the potential of installing a hydrogen production facility in an effort to utilise the stranded assets was also undertaken. Preliminary results show the base case to be very economical with a net present cost of $151.4 M after 30 operational years. This value was reduced to $45.7 M and -$81.1 M if the mine only operated at half capacity or did not operate at all, respectively. The addition of hydrogen production powered by the installed variable renewable generation resulted in a slightly better net present value of $174.7 M if the mine operated as normal for 30 years. For the two other cases, the installation of an electrolyser resulted in significantly better results than if it had not been installed for the half capacity and no operation cases with net present costs of $90.9 M and -$7.1 M, respectively. A sensitivity analysis on these results show that while the hydrogen production only plays a minor role in site savings, a price of between $1.1/kg to $2.0/kg is necessary for the system to be economically justifiable. Therefore, the current study shows that the addition of an electrolyser can significantly reduce the risk of stranded assets in fully renewable mine sites by providing an additional revenue stream during mine turndown events.     

A review on current trends in potential use of metal-organic framework for hydrogen storage

Hydrogen can be a promising clean energy carrier for the replenishment of non-renewable fossil fuels. The set back of hydrogen as an alternative fuel is due to its difficulties in feasible storage and safety concerns. Current hydrogen adsorption technologies, such as cryo-compressed and liquefied storage, are costly for practical applications. Metal-organic frameworks (MOFs) are crystalline materials that have structural versatility, high porosity and surface area, which can adsorb hydrogen efficiently. Hydrogen is adsorbed by physisorption on the MOFs through weak van der Waals force of attraction which can be easily desorbed by applying suitable heat or pressure. The strategies to improve the MOFs surface area, hydrogen uptake capacities and parameters affecting them are studied. Hydrogen spill over mechanism is found to provide high-density storage when compared to other mechanisms. MOFs can be used as proton exchange membranes to convert the stored hydrogen into electricity and can be used as electrodes for the fuel cells. In this review, we addressed the key strategies that could improve hydrogen storage properties for utilizing hydrogen as fuel and opportunities for further growth to meet energy demands.     

Barriers and strategies of hydrogen fuel cell power generation based on expert survey in South Korea

Recently, South Korea has become a pioneer in implementing hydrogen fuel cell energy production; however, sustainable development of hydrogen fuel cell as an energy source in South Korea remains limited. Hence, it is necessary to address these challenges that hinder such development. This study aims to identify the barriers to developing hydrogen fuel cell energy in South Korea and classify them. We used the combined qualitative methodology, which includes both expert Delphi surveys and Analytic Hierarchy Process techniques. Five factors were identified, each of which has three sub-factors derived for the Delphi survey. The results show that the most serious barriers are institutional and political factors; in addition, the cost of the unit and infrastructure of the fuel cell are significant barriers.     

Metaheuristic-based energy management strategies for fuel cell emergency power unit in electrical aircraft

This paper aims at presenting a comparative analysis of different metaheuristic algorithms in the application of energy management for fuel cell-based hybrid emergency power unit within electrical aircraft. Two energy management conventional strategies are employed while optimizing the operating temperature. Both the external energy maximization and the equivalent consumption minimization strategies are dealt with. The most efficient up-to-date metaheuristic techniques such as the artificial bee colony, the grey wolf optimization, the cuckoo search, the mine blast algorithm, the whale optimization algorithm, the moth swarm algorithm, the harmony search, the modified flower pollination algorithm and the electromagnetic field optimization are considered. The overall index of optimization performance is considered as a function of hydrogen consumption, overall system efficiency, variations of states of charge and stresses in different energy sources. The numerical simulations, through Matlab™/Simulink, highlights the capability of the different metaheuristic optimization techniques towards reducing the amount of consumed hydrogen in fuel cell-based emergency power unit in electrical aircrafts. The electromagnetic field optimization method results in significant hydrogen consumption reduction in comparison with the other proposed techniques.     

Graphite nanopowder functionalized 3-D acrylamide polymeric anode for enhanced performance of microbial fuel cell

3-D highly conductive polyvinyl formaldehyde sponges functionalized with acrylamide are fabricated using polyvinyl alcohol with varying concentrations of graphite nanopowder. The properties of the fabricated anodes are analyzed and its application in microbial fuel cells is evaluated. A comparative study with Graphite felt is also performed to evaluate its commercial viability. The presence of Hydroxyl and Amine functional groups enhanced the hydrophilic and biocompatible nature of the synthesized anodes. The phylogenetic analysis substantiated the biocompatible nature and mercury porosimetry showed macroporous nature of the fabricated anode. The highest power density of ~8 W/m² is recorded for C10 establishing solid biofilm formation. A ~94% COD removal revealed the versatility of the anode for MFC based wastewater treatment. The MFC performance was twice than that of control and was also highest among the most reported modified 3-D anodes. The durability study displayed the commercial opportunity of the anode for real-time MFC operation.     

Potential of renewable surplus electricity for power-to-gas and geo-methanation in Switzerland

Energy systems are increasingly exposed to variable surplus electricity from renewable sources, particularly photovoltaics. This study estimates the potential to use surplus electricity for power-to-gas with geo-methanation for Switzerland by integrated energy system and power-to-gas modelling. Various CO₂ point sources are assessed concerning exploitable emissions for power-to-gas, which were found to be abundantly available such that 60 TWh surplus electricity could be converted to methane, which is the equivalent of the current annual Swiss natural gas demand. However, the maximum available surplus electricity is only 19 TWh even in a scenario with high photovoltaic expansion. Moreover, making this surplus electricity available for power-to-gas requires an ideal load shifting capacity of up to 10 times the currently installed pumped-hydro capacity. Considering also geological and economic boundary conditions for geo-methanation at run-of-river and municipal waste incinerator sites with nearby CO₂ sources reduces the exploitable surplus electricity from 19 to 2 TWh.     

Molecular simulation of copper based metal-organic framework (Cu-MOF) for hydrogen adsorption

Metal organic framework (MOF) are widely used in adsorption and separation due to their porous nature, high surface area, structural diversity and lower crystal density. Due to their exceptional thermal and chemical stability, Cu-based MOF are considered excellent hydrogen storage materials in the world of MOFs. Efforts to assess the effectiveness of hydrogen storage in MOFs with molecular simulation and theoretical modeling are crucial in identifying the most promising materials before extensive experiments are undertaken. In the current work, hydrogen adsorption in four copper MOFs namely, MOF-199, MOF 399, PCN-6′, and PCN-20 has been analyzed. These MOFs have a similar secondary building unit (SBU) structure, i.e., twisted boracite (tbo) topology. The Grand Canonical Monte Carlo (GCMC) simulation was carried at room temperature (298 K) as well as at cryogenic temperature (77 K) and pressures ranging from 0 to 1 bar and 0–50 bar. These temperatures and pressure were selected to comply with the conditions set by department of energy (DOE) and to perform a comparative study on hydrogen adsorption at two different temperatures. The adsorption isotherm, isosteric heat, and the adsorption sites were analyzed in all the MOFs. The findings revealed that isosteric heat influenced hydrogen uptake at low pressures, while at high pressures, porosity and surface area affected hydrogen storage capacity. PCN-6′ is considered viable material at 298 K and 77 K due to its high hydrogen uptake.     

Influence of niobium/tantalum doping on the hydrogen behavior of ZrCo(110) surface

In this paper, based on first-principles calculations, the effects of Nb/Ta modified ZrCo(110) surfaces on the adsorption, dissociation and diffusion of hydrogen are discussed. It is demonstrated that for the pure ZrCo(110) surface, H easily dissociates spontaneously, and is then captured by the holes on the surface. After entering the subsurface, H tends to fill the subsurface and continue to diffuse inward instead of escaping. After Nb/Ta doping, the maximum dissociation energy barrier of hydrogen decreases by 12.3%/37.0%, respectively. The diffusion energy barrier of H on the surface decreased by 15.8%/12.4%, and that on the subsurface decreased by 16.7%/24.1%. Charge transfer and density of states analysis showed that the bonding strength of H in the surface is improved after Nb/Ta doping. The results confirm that Nb/Ta doping can improve the hydrogen storage performance of ZrCo.     

The study of ignition and emission characteristics of hydrogen-additive hydro-processed renewable diesel

This study was conducted to understand the effects of hydrogen (H₂) addition on the combustion and emission characteristics of hydro-processed renewable diesel. Experiments were performed in a constant volume combustion chamber (CVCC) at varying H₂ concentrations (0%, 5%, and 10% (by vol.)) relative to air (100%, 95%, and 90% (by vol.)), initial temperatures (T_ini) of 600, 650 and 700 K, equivalence ratios (φ) of 0.5, 1.0, and 1.5 and a fixed initial pressure (P_ini) of 10 bar. Overall, HRD has lower ignition delay (ID) and total ID. However, H₂ addition to HRD delayed the fuel's auto-ignition due to excess H₂ oxidation (H₂+OHH₂O + H) reaction taking place, which turns the chain reactions from branching to propagation, resulting from increasing in ID. Moreover, increasing of H₂ concentrations enhanced the maximum pressure rise (P_max) and heat release rate (HRR), whereas carbon dioxide (CO₂) and unburned hydrocarbon (HC) were decreased due to the higher magnitude of the lower heating value of H₂ than that of pure HRD. Since H₂ itself is a carbon-free molecule, the carbon content of the fuel is reduced. H₂ has the characteristics of fast combustion, resulting in a more flammable and complete mixture, which also makes HC emissions to become lower. However, the higher energy density of H₂ significantly raises the combustion temperature, and subsequent nitrogen oxides (NOx) were increased. The kinetic modeling predictions revealed that the IDs for HRD-H₂ were elongated due to the increased hydroperoxyl (HO₂) and hydrogen peroxide (H₂O₂) mole fractions which led to improved stability.     

Numerical study of cold start performance of proton exchange membrane fuel cell with coolant circulation

It has been well recognized that cold start is one of the key issues of proton exchange membrane fuel cell (PEMFC) used as the engine of vehicles. Coolant circulation is usually launched synchronously with the fuel cell during cold start to avoid sudden large temperature variation, which greatly increases the cell thermal mass, lowers the heating rate, and worsens the cell performance. Considering the flow and heat transfer of coolant circulation, a three-dimensional, transient, multi-disciplinary model for cold start is built up. The numerical results agree reasonably well with experimental data, indicating that the model can be used for the investigation of PEMFC cold start processes. The analysis of circulation parameter effects shows that increasing the coolant flow rate or coolant tank capacity has little influence on the cell voltage, but will increase the non-uniformity of temperature distribution along flow direction. At lower start-up temperature, this non-uniformity is more obvious. With higher coolant flow rate, although the distribution of current density becomes more evenly, the ice formation amount increases and its distribution and location are greatly affected.     

Effect of high compression ratio on improving thermal efficiency and NOx formation in jet plume controlled direct-injection near-zero emission hydrogen engines

The Plume Ignition and Combustion Concept (PCC) developed by the authors significantly reduced nitrogen oxide (NOx) emissions in a direct-injection hydrogen engine under high-load operation. With PCC, a rich fuel plume is ignited immediately after completion of injection in the latter half of the compression stroke to reduce NOx formation. Simultaneously, high thermal efficiency was also achieved by mitigating cooling losses through optimization of the jet configuration in the combustion chamber. This basic combustion concept was applied to burn lean mixture in combination with the optimized hydrogen jet configuration and the application of supercharging to recover the power output decline due to the use of a diluted mixture. As a result, a near-zero-emission-level engine has been achieved that simultaneously provides high thermal efficiency, high power output and low NOx emissions at a single-digit ppm level [1]. In this study, a high compression ratio was applied to improve thermal efficiency further by taking advantage of the characteristics of hydrogen fuel, especially its diluted mixture with a high anti-knock property. As a result, NOx emissions at a single-digit ppm level and gross indicated thermal efficiency of 52.5% were achieved while suppressing knocking at a compression ratio of 20:1 by optimizing the excess air ratio and injection timing, and increasing power output by supercharging.     

Drivers and barriers for the large-scale adoption of hydrogen fuel cells by Nordic shipping companies

The shipping industry needs to transition towards new fuels and technologies to reduce its environmental impact. A promising option is using hydrogen fuel cells. However, the technology is relatively new and not commercially available at a large scale. This study focuses on the Nordic shipping industry where the first commercial vessels are expected to be launched. Interviews were conducted with high-level managers to identify the factors that influence the adoption of hydrogen fuel cells. Sixteen factors are identified as motivating the decision and are categorized as internal, connecting, and external drivers. The most relevant are environmental commitments, customer expectations, and policies and regulations. Eleven factors are identified as limiting the decision and are categorized as behavioral, economic, organizational, and technological barriers. The most significant are high costs, lack of infrastructure, and operational challenges. The drivers and barriers are categorized as company-specific, industry-specific, and technology-specific.     

Hydrofluoroolefin-based mixed refrigerant for enhanced performance of hydrogen liquefaction process

Hydrogen has the highest gravimetric energy density of all fuels; however, it has a low volumetric energy density, unfavorable for storage and transportation. Hydrogen is usually liquefied to meet the bulk transportation needs. The exothermic interconversion of its spin isomers is an additional activity to an already energy-intensive process. The most significant temperature drop occurs in the precooling cycle (between ?150 °C and up to ?180 °C) and consumes more than 50% of the required energy. To reduce the energy consumption and improve the exergy efficiency of the hydrogen liquefaction process, a new high-boiling component, Hydrofluoroolefin (HFO-1234yf), is added to the precooled mixed refrigerant. As a result, the specific energy consumption of precooling cycle reduces by 41.8%, from 10.15 kWh/kg_LH2 to 5.90 kWh/kg_LH2, for the overall process. The exergy efficiency of the proposed case increases by 43.7%; however, the total equipment cost is also the highest. The inflated cost is primarily due to the added ortho-to-para hydrogen conversion reactor, boosting the para-hydrogen concentration. From the perspective of bulk storage and transportation of liquid hydrogen, the simplicity of design and low energy consumption build a convincing case for considering the commercialization of the process.