Improved dark fermentation of cane molasses in mesophilic and thermophilic anaerobic fluidized bed reactors by selecting operational conditions

Sugarcane molasses is a carbohydrate-rich carbon source with potential to develop the biorefinery model in the sugarcane industry. Two of the most well-known renewable products from the dark fermentation of cane molasses are succinic acid and biohydrogen, with both having valuable applications in different industries. However, the continuous dark fermentation of cane molasses is a process regulated by many operational conditions, like reactor temperature and hydraulic retention time. It is important to control these conditions to shift metabolic pathways in order to increase production rates and yields. Thus, this research evaluates the response of mesophilic and thermophilic dark fermentation of cane molasses by mixed culture on hydrogen and succinic acid generation in fluidized bed reactors by changing the hydraulic retention time (8, 6, 4, 2, and 1 hour). In the thermophilic reactor (55°C), higher hydraulic retention times (from 8 to 4 hours) favored the succinate production (molar fractions between 75.0% and 81.4%). Similarly, in the mesophilic reactor (30°C), the molar fractions of succinate were 45.5% at the hydraulic retention time of 8 hours and 74.7% at 6 hours. The reduction of the hydraulic retention time to 1 hour decreased the succinic acid concentration to undetectable values and increased the hydrogen yield in both reactors. The lower hydraulic retention time also enhanced the hydrogen productivity to 171.1 mL/L_bed·h in the mesophilic reactor and to 303.4 mL/L_bed·h in the thermophilic reactor. These values were coincident with the predominant production of butyric and acetic acids. All of these points to the fact that the hydraulic retention time is an efficient parameter to control and select the production of hydrogen or succinic acid by mixed cultures under different temperatures.     

Use of organic waste for biohydrogen production and volatile fatty acids via dark fermentation and further processing to methane

Despite the suitability of organic waste for dark fermentation (DF), anaerobic digestion (AD) counteracts its large-scale use for biohydrogen production. Therefore, 12 types of organic waste obtained from sugar, textile, food, and milk industries are investigated in batch single-stage AD and compared energetically to batch two-stage DF with subsequent AD. From the viewpoint of DF, a parametric study of mesophilic and thermophilic conditions, different substrate concentrations, and mixed cultures, i.e., granular and digested sludge, is conducted. Hydrogen yields of 90–160 L_N/kg_oDM (mean) and maximum yields of 199–291 L_N/kg_oDM are achieved with starchy and sugary wastes. Concentrations of volatile fatty acids of 9.7–14.5 g/L (mean) show the possible material uses. Thermophilic conditions are more suitable than mesophilic ones. Furthermore granular sludge is applicable for DF. The energetic comparison of the procedures demonstrates a method for assessing the applicability of waste and allows preliminary economic estimations.     

Thermophilic versus mesophilic dark fermentation in xylose-fed fluidised bed reactors: Biohydrogen production and active microbial community

Dark fermentative biohydrogen production in a thermophilic, xylose-fed (50 mM) fluidised bed reactor (FBR) was evaluated in the temperature range 55–70 °C with 5-degree increments and compared with a mesophilic FBR operated constantly at 37 °C. A significantly higher (p = 0.05) H₂ yield was obtained in the thermophilic FBR, which stabilised at about 1.2 mol H₂ mol^?1 xylose (36% of the theoretical maximum) at 55 and 70 °C, and at 0.8 mol H₂ mol^?1 xylose at 60 and 65 °C, compared to the mesophilic FBR (0.5 mol H₂ mol^?1 xylose). High-throughput sequencing of the reverse-transcribed 16S rRNA, done for the first time on biohydrogen producing reactors, indicated that Thermoanaerobacterium was the prevalent active microorganism in the thermophilic FBR, regardless of the operating temperature. The active microbial community in the mesophilic FBR was mainly composed of Clostridium and Ruminiclostridium at 37 °C. Thermophilic dark fermentation was shown to be suitable for treatment of high temperature, xylose-containing wastewaters, as it resulted in a higher energy output compared to the mesophilic counterpart.     

Effect of fermentation conditions on biohydrogen production from lipid-rich food material

Among the basic components of organic materials, such as carbohydrate, protein, and lipid, the hydrogen yield of carbohydrate fermentation has been reported to be significantly higher than that of lipid. This study used lard as a model organic matter for lipid and investigated its H₂ production potential in batch anaerobic fermentation experiments under various combinations of stirring and CO₂-scavenging conditions. A significant increase in the hydrogen yield was observed in both CO₂-scavenging and stirring conditions; the CO₂-scavenging condition yield was 2.9 times higher than the stirring condition (116.7 and 40.3 mL H₂/g volatile solid [VS], respectively), which was much greater than reported previously. A maximal hydrogen yield of 185.8 mL H₂/g VS was obtained in the presence of both CO₂-scavenging and stirring, and the H₂ content of the total biogas was as high as 99% (v/v). In addition, there was less H₂ and more CH₄ production in the absence of CO₂-scavenging and/or stirring, which suggests that the consumption of H₂ and CO₂ for methanogenesis was the major mechanism of the poor hydrogen yield from lipid. The volatile fatty acids in all the tests consisted primarily of valeric (47.2–54.9%) and propionic acids (26.6–30.3%), and higher concentrations of these acids remained in the fermentation liquid without CO₂ removal. These results suggest that lipid-rich food waste is a potential source for H₂ production if the fermentation process is optimized to minimize the partial pressure of CO₂ and H₂ and restrain the activities of H₂-consuming bacteria.     

Inoculum pretreatment differentially affects the active microbial community performing mesophilic and thermophilic dark fermentation of xylose

The influence of different inoculum pretreatments (pH and temperature shocks) on mesophilic (37 °C) and thermophilic (55 °C) dark fermentative H₂ production from xylose (50 mM) and, for the first time, on the composition of the active microbial community was evaluated. At 37 °C, an acidic shock (pH 3, 24 h) resulted in the highest yield of 0.8 mol H₂ mol^?1 xylose. The H₂ and butyrate yield correlated with the relative abundance of Clostridiaceae in the mesophilic active microbial community, whereas Lactobacillaceae were the most abundant non-hydrogenic competitors according to RNA-based analysis. At 55 °C, Clostridium and Thermoanaerobacterium were linked to H₂ production, but only an alkaline shock (pH 10, 24 h) repressed lactate production, resulting in the highest yield of 1.2 mol H₂ mol^?1 xylose. This study showed that pretreatments differentially affect the structure and productivity of the active mesophilic and thermophilic microbial community developed from an inoculum.     

Thermophilic dark fermentation of untreated rice straw using mixed cultures for hydrogen production

Biohydrogen production from untreated rice straw using different heat-treated sludge, initial cultivation pH, substrate concentration and particle size was evaluated at 55 °C. The peak hydrogen production yield of 24.8 mL/g TS was obtained with rice straw concentration 90 g TS/L, particle size <0.297 mm and heat-treated sludge S1 at pH 6.5 and 55 °C in batch test. Hydrogen production using sludge S1 resulted from acetate-type fermentation and was pH dependent. The maximum hydrogen production (P), production rate (R_m) and lag (λ) were 733 mL, 18 mL/h and 45 h respectively. Repeated-batch operation showed decreasing trend in hydrogen production probably due to overloading of substrate and its non-utilization. PCR-DGGE showed both hydrolytic and fermentative bacteria (Clostridium pasteurianum, Clostridium stercorarium and Thermoanaerobacterium saccharolyticum) in the repeated-batch reactor, which perhaps in association led to the microbial hydrolysis and fermentation of raw rice straw avoiding the pretreatment step.     

Volatile fatty acids and ammonia recovery,simultaneously cathodic hydrogen production and increasing thermophilic dark fermentation of food waste efficiency

A combined thermophilic anaerobic bioreactor of food waste and bioelectrodialysis system was used to recover volatile fatty acids and ammonia as renewable materials and also to remove the inhibitory effect of biohydrogen production byproducts. Different configurations of bioelectrodialysis system under various amounts of inlet food waste and external electrical currents were examined were investigated to find out the best conditions for system performance. When the two anion exchange membranes (AEM) were installed on the anode and cathode sides of separation chamber, 12 mL min-1 of mixed liquid was circulated between fermenter and separation chamber, while the external energy of 2.7 V and 0.2 M NaCl as electrolyte were used in the electrodialysis chambers. As long as the food waste with 70000 mg COD L-1 was used in the fermenter, the concertation of organic acids in the recovery chamber was the highest, 507.3 mg L-1 after 24th h. As a result, 0.63 L L-1 biohydrogen and 50 mL cathodic hydrogen were produced. When a cation exchange membrane was embedded on the cathode side of the separation chamber, the ammonia concertation in the recovery chamber was the highest, 518 mg L-1, at 36th h. At the same time, the chemical oxygen demand of the anode solution was decreased by about 3600 mg L-1. This sustainable and bioelectrical system can recover organic acids and ammonia, cathodic hydrogen production, while simultaneously increase biohydrogen production and efficient even when substrate concentration was higher.     

Magnetite nanoparticles enhanced glucose anaerobic fermentation for bio-hydrogen production using an expanded granular sludge bed (EGSB) reactor

The feasibility and efficiency of magnetite nanoparticles (Fe₃O₄NPs) enhanced bio-hydrogen production from glucose anaerobic fermentation were evaluated in this study. The results demonstrated that the maximum hydrogen yield (HY) of 12.97 mL H₂/g-VSS was obtained with 50 mg/L and 40–60 nm of Fe₃O₄NPs in batch experiments. Moreover, the optimum dosage of Fe₃O₄NPs produced hydrogen production (HP) of 4.95 L H₂/d in an expanded granular sludge bed (EGSB) reactor. Fe₃O₄NPs involved could promote ethanol and acetic acid accumulation. Fe²⁺ as by-product of iron corrosion could effectively promote the activity of key coenzymes and soluble microbial products (SMPs). Importantly, Fe₃O₄NPs addition resulted in the formation of electronic conductor chains to enhance the electron transport efficiency in the granular sludge. Microbial community analysis revealed that the relative abundance of butyrate-hydrogen-producing bacteria (Clostridium) decreased from 40.55% to 11.45%, while the relative abundance of ethanol-hydrogen-producing bacteria (Acetanaerobacterium and Ethanoligenens) increased from 19.62% to 35.35% with Fe₃O₄NPs involved, confirming that the fermentation type was transformed from butyrate-type to ethanol-type, which finally facilitated more hydrogen production.     

Isolation of bacteria capable of hydrogen production in dark fermentation and intensification of anaerobic granular sludge activity

In the anaerobic biological treatment of pulp and papermaking wastewater, the gradual deposition of CaCO₃ eventually leads to the inhibition of the activity of anaerobic granular sludge. In this study, a hydrogen production bacterial Raoultella DW01 was isolated from domesticated anaerobic granular sludge. The fermentation conditions were designed using central composite design, and the optimum conditions obtained by response surface analysis encompassed an initial pH 5.77, 4.13 g/L l-glutamic acid and an inoculation amount of 15%. The H₂ production yield represented a 29.5% increase over the unoptimized conditions. Finally, the effect of adding DW01 on the biogas production in anaerobic granular sludge with different sludge ages was investigated. The cumulative biogas yield and the max biogas production rate increased by 27.8% and 53.5% after adding DW01 to a sludge with an age of 335 days compared with the on-intensified sludge. This paper provides a way to alleviate the CaCO₃ deposition by intensifying the activity of H₂ and acid-producing bacteria via improving the activity of granular sludge.     

Fermentative biohydrogen production from starch-containing textile wastewater

The present study deals with the biohydrogen production from starch-containing wastewater collected from the textile industry in Taiwan. The effects of inoculums collected from different sources (sewage sludge, soil and cow dung), substrate concentrations (5–25 g COD/L) and pH (4.0–8.0) on hydrogen production from wastewater were investigated.     

A rapid and simple protocol for evaluating biohydrogen production potential (BHP) of wastewater with simultaneous process optimization

Biohydrogen production utilizing negative valued waste through dark-fermentation process is one of the emerging areas. Reported conditions for H₂ production are significantly variable and comparative analysis of data is major problem for unified understanding. A simple, rapid and generalized two phase methodology/protocol was developed to evaluate the biohydrogen production potential (BHP) of negative valued wastewater as substrate/feed-stock for renewable biohydrogen production using mixed consortia. Critical factors that can influence the overall process viz., redox condition, organic load and biocatalyst were considered in the designing the methodology. Feasibility of protocol was initially evaluated with synthetic wastewater and further validated with real field composite food and slaughter house wastewaters. The selected operational factors showed marked influence on both H₂ production and wastewater treatment. The reported methodology/protocol not only provides the ability of selected wastewater to generate H₂ but also facilitates process understanding based on selected factors and finally acquiesce optimum conditions.     

Anaerobic fluidized bed reactor with expanded clay as support for hydrogen production through dark fermentation of glucose

This study evaluated hydrogen production in an anaerobic fluidized bed reactor (AFBR) fed with glucose-based synthetic wastewater. Particles of expanded clay (2.8–3.35 mm) were used as a support material for biomass immobilization. The reactor was operated with hydraulic retention times (HRT) ranging from 8 to 1 h. The hydrogen yield production increased from 1.41 to 2.49 mol H₂ mol⁻¹ glucose as HRT decreased from 8 to 2 h. However, when HRT was 1 h, there was a slight decrease to 2.41 mol H₂ mol⁻¹ glucose. The biogas produced was composed of H₂ and CO₂, and the H₂ content increased from 8% to 35% as HRT decreased. The major soluble metabolites during H₂ fermentation were acetic acid (HAc) and butyric acid (HBu), accounting for 36.1–53.3% and 37.7–44.9% of total soluble metabolites, respectively. Overall, the results demonstrate the potential of using expanded clay as support material for hydrogen production in AFBRs.     

Hydrogen gas production by electrohydrolysis of volatile fatty acid (VFA) containing dark fermentation effluent

Dark fermentation effluents of wheat powder (WP) solution containing different concentrations of volatile fatty acids (VFAs) were subjected to low voltage (1–3 V) DC current to produce hydrogen gas. Graphite and copper electrodes were tested and the copper electrode was found to be more effective due to higher electrical conductivity. The effects of solution pH (2–7), applied voltage (1–3 V) and the total VFA (TVFA) concentration (1–5 g L⁻¹) on hydrogen gas production were investigated. Hydrogen production increased with decreasing pH and became maximum at pH = 2. Increases in applied voltage and the TVFA concentration also increased the cumulative hydrogen formation. The most suitable conditions for the highest cumulative hydrogen production was pH = 2, with 3 V applied voltage and 5 g TVFA L⁻¹. Up to 110 ml hydrogen gas was obtained with 5 g L⁻¹ TVFA at pH = 5.8 and 2 V applied voltage within 37.5 h. The highest energy efficiency (56%) was obtained with the 2 V applied voltage and 10.85 g L⁻¹ TVFA. Hydrogen production by electrolysis of water in control experiments was negligible for pH > 4. Hydrogen production by electrohydrolysis of VFA containing anaerobic treatment effluents was found to be an effective method with high energy efficiency.     

Comparison of bio-hydrogen production from hydrolyzed wheat starch by mesophilic and thermophilic dark fermentation

Hydrogen gas production potentials of acid-hydrolyzed and boiled ground wheat were compared in batch dark fermentations under mesophilic (37 °C) and thermophilic (55 °C) conditions. Heat-treated anaerobic sludge was used as the inoculum and the hydrolyzed ground wheat was supplemented by other nutrients. The highest cumulative hydrogen gas production (752 ml) was obtained from the acid-hydrolyzed ground wheat starch at 55 °C and the lowest (112 ml) was with the boiled wheat starch within 10 days. The highest rate of hydrogen gas formation (7.42 ml H₂ h⁻¹) was obtained with the acid-hydrolyzed and the lowest (1.12 ml H₂ h⁻¹) with the boiled wheat at 55 °C. The highest hydrogen gas yield (333 ml H₂ g⁻¹ total sugar or 2.40 mol H₂ mol⁻¹ glucose) and final total volatile fatty acid (TVFA) concentration (10.08 g L⁻¹) were also obtained with the acid-hydrolyzed wheat under thermophilic conditions (55 °C). Dark fermentation of acid-hydrolyzed ground wheat under thermophilic conditions (55 °C) was proven to be more beneficial as compared to mesophilic or thermophilic fermentation of boiled (partially hydrolyzed) wheat starch.     

Selection of metabolic pathways for continuous hydrogen production under thermophilic and mesophilic temperature conditions in anaerobic fluidized bed reactors

This study evaluated the influence of hydraulic retention time (HRT) on hydrogen (H₂) production in anaerobic fluidized bed reactors at mesophilic (30 °C, AFBR-M) and thermophilic (55 °C, AFBR-T) temperatures. Reactors were fed sucrose-based synthetic wastewater (5000 mg chemical oxygen demand·L^?1) in the HRT of 8, 6, 4, 2, or 1 h. H₂ production rate increased from 67.8 ± 14.8 to 194.9 ± 57.0 ml H₂·h^?1 L^?1 (AFBR-T) and from 72.0 ± 10.0 to 344.4 ± 74.0 mL H₂·h^?1·l^?1 (AFBR-M) when HRT decreased from 8 to 1 h. Maximum H₂ yields for AFBR-T and AFBR-M were 1.93 ± 0.21 and 2.68 ± 0.48 mol H₂·mol^?1 sucrose, respectively. The main metabolites were acetic acid (31.3%–41.5%) and butyric acid (10.2%–20.7%) (AFBR-M) and acetate (20.1%–39.3%) and ethanol (14.3%–29.9%) (AFBR-T). Denaturing gradient gel electrophoresis profiles revealed selective enrichment of microbial populations responsible for H₂ production by the aceto-butyric route (AFBR-M) and ethanol-type fermentation (AFBR-T).     

Hydrogen and methane production in extreme thermophilic conditions in two-stage (upflow anaerobic sludge bed) UASB reactor system

Two-stage hydrogen and methane production in extreme thermophilic (70 °C) conditions was demonstrated for the first time in UASB-reactor system. Inoculum used in hydrogen and methane reactors was granular sludge from mesophilic internal circulation reactor and was first acclimated for extreme thermophilic conditions. In hydrogen reactor, operated with hydraulic retention time (HRT) of 5 h and organic loading rate (OLR) of 25.1 kg COD/m³/d, hydrogen yield was 0.73 mol/mol glucose_added. Methane was produced in second stage from hydrogen reactor effluent. In methane reactor operated with HRT of 13 h and OLR of 7.8 kg COD/m³/d, methane yield was 117.5 ml/g COD_added. These results prove that hydrogen and methane can be produced in extreme thermophilic temperatures, but as batch experiments confirmed, for methane production lower temperature would be more efficient.     

Bio-hydrogen production from cheese whey powder (CWP) solution: Comparison of thermophilic and mesophilic dark fermentations

Cheese whey powder (CWP) solution was used as the raw material for hydrogen gas production by mesophilic (35 °C) and thermophilic (55 °C) dark fermentations at constant initial total sugar and bacteria concentrations. Thermophilic fermentation yielded higher cumulative hydrogen formation (CHF = 171 mL), higher hydrogen yield (111 mL H₂ g⁻¹ total sugar), and higher hydrogen formation rate (3.46 mL H₂ L⁻¹ h⁻¹) as compared to mesophilic fermentation. CHF in both cases were correlated with the Gompertz equation and the constants were determined. Despite the longer lag phase, thermophilic fermentation yielded higher specific H₂ formation rate (2.10 mL H₂ g⁻¹cells h⁻¹). Favorable results obtained in thermophilic fermentation were probably due to elimination of H₂ consuming bacteria at high temperatures and selection of fast hydrogen gas producers.     

CFD simulation of an expanded granular sludge bed (EGSB) reactor for biohydrogen production

Understanding how a bioreactor functions is a necessary precursor for successful reactor design and operation. This paper describes a two-dimensional computational fluid dynamics simulation of three-phase gas–liquid–solid flow in an expanded granular sludge bed (EGSB) reactor used for biohydrogen production. An Eulerian–Eulerian model was formulated to simulate reaction zone hydrodynamics in an EGSB reactor with various hydraulic retention times (HRT). The three-phase system displayed a very heterogeneous flow pattern especially at long HRTs. The core-annulus structure developed may lead to back-mixing and internal circulation behavior, which in turn gives poor velocity distribution. The force balance between the solid and gas phases is a particular illustration of the importance of the interphase rules in determining the efficiency of biohydrogen production. The nature of gas bubble formation influences velocity distribution and hence sludge particle movement. The model demonstrates a qualitative relationship between hydrodynamics and biohydrogen production, implying that controlling hydraulic retention time is a critical factor in biohydrogen-production.     

Enhanced hydrogen and volatile fatty acid production from sweet sorghum stalks by two-steps dark fermentation with dilute acid treatment in between

This study investigated the potential of hydrogen and volatile fatty acid coproduction from two steps dark fermentation with dilute acid treatments of the residual slurry after 1st step fermentation. Sweet sorghum stalks (SS) was used as substrate along with Clostridium thermosaccharolyticum as production microbe. Residual lignocelluloses after 1st step fermentation were treated for 1 h by sulfuric acid concentration of 0.25, 0.5, 1.0, 1.5, 2.0 and 2.5% (w/v) with different reaction temperature of 120, 90 and 60 °C were studied. The optimum severity conditions for the highest yield of products found from the treatment acid concentration of 1.5% (w/v) at 120 °C for 10 g/L of substrate concentration. Experimental data showed that two-step fermentation increased 76% hydrogen, 84% acetic acid and 113% of butyric acid production from single step. Maximum yields of hydrogen, acetic acid and butyric acid were 5.77 mmol/g-substrate, 2.17 g/L and 2.07 g/L respectively. This two-step fermentation for hydrogen and VFA production using the whole slurry would be a promising approach to SS biorefinery.