A GRASP approach for makespan minimization on parallel batch processing machines

In this paper we consider the problem of scheduling a set of identical batch processing machines arranged in parallel. A Greedy Randomized Adaptive Search Procedure (GRASP) approach is proposed to minimize the makespan under the assumption of non-zero job ready times, arbitrary job sizes and arbitrary processing times. Each machine can process simultaneously several jobs as a batch as long as the machine capacity is not violated. The batch processing time is equal to the largest processing time among those jobs in the batch. Similarly, the batch ready time is equal to the largest ready time among those jobs in the batch. The performance of the proposed GRASP approach was evaluated by comparing its results to a lower bound and heuristics published in the literature. Experimental study suggests that the solution obtained from the GRASP approach is superior compared to other heuristics.     

Unrelated parallel machine scheduling with setup times and a total weighted tardiness objective

This paper presents several search heuristics and their performance in batch scheduling of parallel, unrelated machines. Identical or similar jobs are typically processed in batches in order to decrease setup times and/or processing times. The problem accounts for allotting batched work parts into unrelated parallel machines, where each batch consists of a fixed number of jobs. Some batches may contain different jobs but all jobs within each batch should have an identical processing time and a common due date. Processing time of each job of a batch is determined according to the machine group as well as the batch group to which the job belongs. Major or minor setup times are required between two subsequent batches depending on batch sequence but are independent of machines. The objective of our study is to minimize the total weighted tardiness for the unrelated parallel machine scheduling. Four search heuristics are proposed to address the problem, namely (1) the earliest weighted due date, (2) the shortest weighted processing time, (3) the two-level batch scheduling heuristic, and (4) the simulated annealing method. These proposed local search heuristics are tested through computational experiments with data from dicing operations of a compound semiconductor manufacturing facility.     

Scheduling unrelated parallel batch processing machines with non-identical job sizes

Scheduling unrelated parallel batch processing machines to minimize makespan is studied in this paper. Jobs with non-identical sizes are scheduled on batch processing machines that can process several jobs as a batch as long as the machine capacity is not violated. Several heuristics based on best fit longest processing time (BFLPT) in two groups are proposed to solve the problem. A lower bound is also proved to evaluate the quality of the heuristics. Computational experiments were undertaken. These showed that J_SC-BFLPT, considering both load balance of machines and job processing times, was robust and outperformed other heuristics for most of the problem categories.     

Decomposition heuristics for minimizing earliness–tardiness on parallel burn-in ovens with a common due date

This paper considers a scheduling problem for parallel burn-in ovens in the semiconductor manufacturing industry. An oven is a batch processing machine with restricted capacity. The batch processing time is set by the longest processing time among those of all the jobs contained in the batch. All jobs are assumed to have the same due date. The objective is to minimize the sum of the absolute deviations of completion times from the due date (earliness–tardiness) of all jobs. We suggest three decomposition heuristics. The first heuristic applies the exact algorithm due to Emmons and Hall (for the nonbatching problem) in order to assign the jobs to separate early and tardy job sets for each of the parallel burn-in ovens. Then, we use job sequencing rules and dynamic programming in order to form batches for the early and tardy job sets and sequence them optimally. The second proposed heuristic is based on genetic algorithms. We use a genetic algorithm in order to assign jobs to each single burn-in oven. Then, after forming early and tardy job sets for each oven we apply again sequencing rules and dynamic programming techniques to the early and tardy jobs sets on each single machine in order to form batches. The third heuristic assigns jobs to the m early job sets and m tardy jobs sets in case of m burn-in ovens in parallel via a genetic algorithm and applies again dynamic programming and sequencing rules. We report on computational experiments based on generated test data and compare the results of the heuristics with known exact solution for small size test instances obtained from a branch and bound scheme.     

Search heuristics for a parallel machine scheduling problem with ready times and due dates

We consider a problem of scheduling orders on identical parallel machines. An order can be released after a given ready time and must be completed before its due date. An order is split into multiple jobs (batches) and a job is processed on one of the parallel machines. The objective of the scheduling problem is to minimize the holding costs of orders including work-in-process as well as finished job inventories. We suggest two local search heuristics, simulated annealing and taboo search algorithms, for the problem. Performance of the suggested algorithms is tested through computational experiments on randomly generated test problems.     

Scheduling of parallel machines with sequence-dependent batches and product incompatibilities in an automotive glass facility

This application is motivated by a complex real-world scheduling problem found in the bottleneck workstation of the production line of an automotive safety glass manufacturing facility. The scheduling problem consists of scheduling jobs (glass parts) on a number of parallel batch processing machines (furnaces), assigning each job to a batch, and sequencing the batches on each machine. The two main objectives are to maximize the utilization of the parallel machines and to minimize the delay in the completion date of each job in relation to a required due date (specific for each job). Aside from the main objectives, the output batches should also produce a balanced workload on the parallel machines, balanced job due dates within each batch, and minimal capacity loss in the batches. The scheduling problem also considers a batch capacity constraint, sequence-dependent processing times, incompatible product families, additional resources, and machine capability. We propose a two-phase heuristic approach that combines exact methods with search heuristics. The first phase comprises a four-stage mixed-integer linear program for building the batches; the second phase is based on a Greedy Randomized Adaptive Search Procedure for sequencing the batches assigned to each machine. We conducted experiments on instances with up to 100 jobs built with real data from the manufacturing facility. The results are encouraging both in terms of computing time—5 min in average—and quality of the solutions—less than 10 % relative gap from the optimal solution in the first phase and less than 5 % in the second phase. Additional experiments were conducted on randomly generated instances of small, medium, and large size.     

Machine learning techniques for scheduling jobs with incompatible families and unequal ready times on parallel batch machines

This research is motivated by a scheduling problem found in the diffusion and oxidation areas of semiconductor wafer fabrication facilities, where the machines can be modeled as parallel batch processors. Total weighted tardiness on parallel batch machines with incompatible job families and unequal ready times of the jobs is attempt to minimize. Given that the problem is NP hard, a simple heuristic based on the Apparent Tardiness Cost (ATC) Dispatching Rule is suggested. Using this rule, a look-ahead parameter has to be chosen. Because of the appearance of unequal ready times and batch machines it is hard to develop a closed formula to estimate this parameter. The use of inductive decision trees and neural networks from machine learning is suggested to tackle the problem of parameter estimation. The results of computational experiments based on stochastically generated test data are presented. The results indicate that a successful choice of the look-ahead parameter is possible by using the machine learning techniques.     

Tabu search heuristic for two-machine flowshop with batch processing machines

Batch processing machines are frequently encountered in many industrial environments. A batch processing machine is one which can process several jobs simultaneously as a batch. The processing time of a batch is equal to the largest processing time of any job in the batch. This study deals with the problem of scheduling jobs in a flowshop with two batch processing machines such that the makespan is minimized. A heuristic based on Tabu search (TS) technique is proposed. The proposed heuristic is compared with a heuristic based on mixed integer linear programming (MILP). Because the complexity of the MILP-based heuristic is depended on the number of job batches, the comparison is under up-to-eight batches problem. In order to measure the proposed TS-based heuristic in larger batch problem, the relative error percentage with the lower bound (REP_LB) is used. The results show that the proposed heuristic is efficient and effective for the problems with relative large job sizes.     

基于到达时间两台并行机上在线批调度

考虑两台同构并行机上在线批调度问题．每个批具有不确定的到达时间,一旦机器可以利用,要在当前可以利用的批中选择出合适的批,并将其中的工件调度到机器上,且工件在加工过程中不允许中断．目标函数是使调度的最大完成时间最小．给出了一个批在线调度ＲＢＬＰＴ算法,即选择当前批中加工时间之和最大的批按ＬＰＴ 规则调度．另外,利用反证法,对算法的最坏情况进行了分析．     

Minimizing the makespan on a batch machine with non-identical job sizes: an exact procedure

A batch processing machine can simultaneously process several jobs forming a batch. This paper considers the problem of scheduling jobs with non-identical capacity requirements, on a single-batch processing machine of a given capacity, to minimize the makespan. The processing time of a batch is equal to the largest processing time of any job in the batch. We present some dominance properties for a general enumeration scheme and for the makespan criterion, and provide a branch and bound method. For large-scale problems, we use this enumeration scheme as a heuristic method.Scope and purposeUsually in classical scheduling problems, a machine can perform only one job at a time. Although, one can find machines that can process several jobs simultaneously as a batch. All jobs of a same batch have common starting and ending times. Batch processing machines are encountered in many different environments, such as burn-in operations in semiconductor industries or heat treatment operations in metalworking industries. In the first case, the capacity of the machine is defined by the number of jobs it can hold. In the second case, each job has a certain capacity requirement and the total size of a batch cannot exceed the capacity of the machine. Hence, the number of jobs contained in each batch may be different. In this paper, we consider this second case (which is more difficult) and we provide an exact method for the makespan criterion (minimizing the last ending time).     

A genetic algorithm for minimizing maximum lateness on parallel identical batch processing machines with dynamic job arrivals and incompatible job families

We consider the problem of minimizing maximum lateness on parallel identical batch processing machines with dynamic job arrivals. We propose a family of iterative improvement heuristics based on previous work by Potts [Analysis of a heuristic for one machine sequencing with release dates and delivery times. Operations Research 1980;28:1436–41] and Uzsoy [Scheduling batch processing machines with incompatible job families. International Journal for Production Research 1995;33(10):2685–708] and combine them with a genetic algorithm (GA) based on the random keys encoding of Bean [Genetic algorithms and random keys for sequencing and optimization. ORSA Journal on Computing 1994;6(2):154–60]. Extensive computational experiments show that one of the proposed GAs runs significantly faster than the other, providing a good tradeoff between solution time and quality. The combination of iterative heuristics with GAs consistently outperforms the iterative heuristics on their own.     

极小化加权完工时间和的无界批量机器并行调度问题

考虑无界批量机器并行调度中极小化加权完工时间和问题.设有n个工件和m台批加工同型机.每个工件具有一个正权因子、一个释放时间和一个加工时间.每台机器可以同时加工B≥n个工件.一个批次的加工时间是该批次所包含的所有工件的加工时间的最大者.在同一批次中加工的工件有相同的完工时间,即它们的共同开始时间加上该批次的加工时间.给出了一个多项式时间近似方案(PTAS).     

A hybrid scheduling approach for a two-stage flexible flow shop with batch processing machines

In this paper, we discuss a flexible flow shop scheduling problem with batch processing machines at each stage and with jobs that have unequal ready times. Scheduling problems of this type can be found in semiconductor wafer fabrication facilities (wafer fabs). We are interested in minimizing the total weighted tardiness of the jobs. We present a mixed integer programming formulation. The batch scheduling problem is NP-hard. Therefore, an iterative stage-based decomposition approach is proposed that is hybridized with neighborhood search techniques. The decomposition scheme provides internal due dates and ready times for the jobs on the first and second stage, respectively. Each of the resulting parallel machine batch scheduling problems is solved by variable neighborhood search in each iteration. Based on the schedules of the subproblems, the internal due dates and ready times are updated. We present the results of designed computational experiments that also consider the number of machines assigned to each stage as a design factor. It turns out that the proposed hybrid approach outperforms an iterative decomposition scheme where a fairly simple heuristic based on time window decomposition and the apparent tardiness cost dispatching rule is used to solve the subproblems. Recommendations for the design of the two stages with respect to the number of parallel machines on each stage are given.     

Block models for scheduling jobs on two parallel machines with a single server

We consider the problem of scheduling a set of non-preemptable jobs on two identical parallel machines such that the makespan is minimized. Before processing, each job must be loaded on a machine, which takes a given setup time. All these setups have to be done by a single server which can handle at most one job at a time. For this problem, we propose a mixed integer linear programming formulation based on the idea of decomposing a schedule into a set of blocks. We compare the results obtained by the model suggested with known heuristics from the literature.     

Heuristic scheduling of jobs on parallel batch machines with incompatible job families and unequal ready times

This research is motivated by a scheduling problem found in the diffusion and oxidation areas of semiconductor wafer fabrication, where the machines can be modeled as parallel batch processors. We attempt to minimize total weighted tardiness on parallel batch machines with incompatible job families and unequal ready times of the jobs. Given that the problem is NP-hard, we propose two different decomposition approaches. The first approach forms fixed batches, then assigns these batches to the machines using a genetic algorithm (GA), and finally sequences the batches on individual machines. The second approach first assigns jobs to machines using a GA, then forms batches on each machine for the jobs assigned to it, and finally sequences these batches. Dispatching and scheduling rules are used for the batching phase and the sequencing phase of the two approaches. In addition, as part of the second decomposition approach, we develop variations of a time window heuristic based on a decision theory approach for forming and sequencing the batches on a single machine.     

Heuristics for the two‐machine scheduling problem with a single server

In this paper, the NP‐hard two‐machine scheduling problem with a single server is addressed. The problem consists of a given set of jobs to be scheduled on two identical parallel machines, where each job must be processed on one of the machines, and prior to processing, the job is set up on its machine using one server; the latter is shared between the two machines. An ant colony optimization (ACO) algorithm is introduced for the problem and its performance was assessed by comparing with an exact solution (branch and bound [B&B]), a genetic algorithm (GA), and simulated annealing (SA). The computational results reflected the superiority of “ACO” in large problems, with a performance similar to SA and GA in smaller problems, while solving the tested problems within a reasonable computational time.     

Machine scheduling with job class setup and delivery considerations

We study machine scheduling problems in which the jobs belong to different job classes and they need to be delivered to customers after processing. A setup time is required for a job if it is the first job to be processed on a machine or its processing on a machine follows a job that belongs to another class. Processed jobs are delivered in batches to their respective customers. The batch size is limited by the capacity of the delivery vehicles and each shipment incurs a transport cost and takes a fixed amount of time. The objective is to minimize the weighted sum of the last arrival time of jobs to customers and the delivery (transportation) cost. For the problem of processing jobs on a single machine and delivering them to multiple customers, we develop a dynamic programming algorithm to solve the problem optimally. For the problem of processing jobs on parallel machines and delivering them to a single customer, we propose a heuristic and analyze its performance bound.     

A hybrid memetic algorithm for maximizing the weighted number of just-in-time jobs on unrelated parallel machines

This paper presents a hybrid memetic algorithm for the problem of scheduling n jobs on m unrelated parallel machines with the objective of maximizing the weighted number of jobs that are completed exactly at their due dates. For each job, due date, weight, and the processing times on different machines are given. It has been shown that when the numbers of machines are a part of input, this problem is NP-hard in the strong sense. At first, the problem is formulated as an integer linear programming model. This model is practical to solve small-size problems. Afterward, a hybrid memetic algorithm is implemented which uses two heuristic algorithms as constructive algorithms, making initial population set. A data oriented mutation operator is implemented so as to facilitate memetic algorithm search process. Performance of all algorithms including heuristics (H1 and H2), hybrid genetic algorithm and hybrid memetic algorithm are evaluated through computational experiments which showed the capabilities of the proposed hybrid algorithm.     

MIP models and hybrid algorithm for minimizing the makespan of parallel machines scheduling problem with a single server

This paper considers the identical parallel machines scheduling problem (PMSP) with a single server in charge of job setups. A job can be processed with a precedent setup by a server on one of the machines. The setup can be processed at only one machine at any time. In this paper, the problem P, S1|s_j|C_max with a general job set is formulated using mixed integer programming in two ways. The first one is developed by taking into account the characteristics of the single server problem, and the second one is developed by adding the concept of the server waiting time suggested by Abdekhodaee and Wirth (2002) [3]. Abdekhodaee and Wirth (2002) [3] define the equation of the server waiting time applied to only the special case with two machines and a regular job set. The general model for several machines is studied in this paper by developing the properties on the server waiting time. The hybrid heuristic algorithm is developed for the practical use, which can yield a near-optimal schedule in a reasonable computational time. The performance of algorithm is evaluated by comparing with the results of MIP models and heuristics appearing in the literature.     

Scheduling Parallel Machines for the Customer Order Problem

This paper considers scheduling problems where jobs are dispatched in batches. The objective is to minimize the sum of the completion times of the batches. While a machine can process only one job at a time, multiple machines can simultaneously process jobs in a batch. This simple environment has a variety of real world applications such as part kitting and customer order scheduling.A heuristic is presented for the parallel machine version of the problem. Also, a tight worst case bound on the relative error is found. For the case of two parallel machines, we examine two heuristics, which are based on simple scheduling rules. We find tight worst case bounds of 6/5 and 9/7 on the relative error and show that neither procedure is superior for all instances. Finally, we empirically evaluate these two heuristics. For large problems, the methods find solutions that are close to optimal.