团状模塑料增强粉煤灰／再生胶复合材料研究

以再生胶为基相,粉煤灰为填料,团状模塑料（DMC）为增强相制备了高性能的复合材料。通过测定复合材料的力学性能及热老化性能,得出DMC／粉煤灰／再生胶复合材料的最佳配方为：DMC60,粉煤灰50,再生胶100。复合材料的综合性能优于纯的DMC和再生胶的性能。     

Preparation of ultra-light ceramic foams from waste glass and fly ash

Ultra-light ceramic foams were successfully prepared by a green spheres technique, which used waste glass powder and fly ash as the main material. Besides, borax and SiC were introduced as fluxing agent and foaming agent, respectively. The effects of fly ash content, borax content and sintering temperature on the microstructures and properties of ceramic foams were systematically investigated. The optimum composition is 30?wt-% fly ash, 70?wt-% waste glass, 15?wt-% borax and 0.5?wt-% SiC. Ultra-light ceramic foams sintered at 680–780°C possess bulk density of 0.14–0.41?g?cm^?3, porosity of 82.9–94.1%, compressive strength of 0.91–6.37?MPa and thermal conductivity of 0.070–0.121?W?m^?1?K^?1, respectively. This method is convenient, low-cost and environment friendly, which makes it a promising way for recycling solid wastes.     

十二烷基三甲基氯化铵对粉煤灰纤维的表面改性

利用十二烷基三甲基氯化铵对粉煤灰纤维进行表面改性,研究了改性剂用量、改性温度和改性时间对粉煤灰纤维改性效果的影响。利用Zeta电位仪、傅利叶变换红外光谱、扫描电子显微镜对改性后的粉煤灰纤维进行了测试与表征。并利用活化指数和吸湿率对粉煤灰纤维的改性效果进行了评价,同时对表面改性工艺条件进行了优化。     

Enhanced properties of polyvinyl chloride modified by graphene reinforced thermoplastic polyurethane

Graphene sheets with a range of unusual properties and thermoplastic polyurethane (TPU ) were combined to modify polyvinyl chloride (PVC ), and the enhanced properties such as flexibility, thermal stability and mechanical properties of the PVC were investigated. In order to avoid the C ? Cl bonds in PVC being weakened, graphene was incorporated into TPU in the melting state first and then this TPU was employed as a modifier to enhance and plasticize PVC in another melt blending step. In comparison with the ternary blending method, this step‐by‐step melt blending method was more efficient and convenient. The distribution of graphene sheets in the polymer matrix is uniform and no C ? Cl bond weakened effect can be observed. Due to the similar polarity, TPU showed good compatibility with PVC and its plasticizing effect allowed a broader range of low temperature flexibility of the modified PVC matrix. Moreover, other properties of the resultant PVC matrix (PTG ‐x ) including mechanical properties, thermal stability and plasticizer migration resistance were all found to be improved. With innovative applications in mind, the development of new graphene‐based materials will certainly lead to many future advances in science and technology. © 2017 Society of Chemical Industry     

Effect of surface modification of fly ash reinforced in polyetheretherketone composites

Fly ash reinforced polyetheretherketone (PEEK) composites were fabricated using compression molding technique. The fly ash surface was chemically modified using vinyltrimethoxy silane and 3‐aminopropyltriethoxy silane. The properties of treated fly ash PEEK composites were examined in terms of scanning electron microscopy, dynamic mechanical thermal analysis, differential scanning calorimetry, and thermo gravimetric analysis. The modified fly ash was observed to disperse more uniformly than the unmodified counterpart. The tensile strength and modulus also improved with treated fly ash filled PEEK composites. The increment of the dynamic modulus for the PEEK/treated fly ash composites is 32% at 250°C, indicating apparent improvement of high temperature mechanical properties. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers.     

Thermophysical properties of foliated graphite/nickel reinforced polyvinyl chloride nanocomposites

A novel, polymer‐based foliated graphite/nickel nanocomposites with high thermal conductivity, mechanical properties, and low dielectric constant was developed. The network structure of polyvinyl chloride (PVC) reinforced foliate graphite and nickel nanoparticles (GN) were tested in terms of X‐ray diffraction (XRD), scanning electron microscope (SEM), energy dispersive x‐ray analysis (EDX), and thermal‐gravimetric analyses (TGA). Thermogravimetric analysis revealed a large improvement in the thermal stability of PVC/GN nanocomposites. Thermal conductivity and diffusivity of the composites increased with increasing GN content and temperature. The obtained experimental thermal conductivity result are compared with the existing theoretical models. The measured values of thermal conductivity were in excellent agreement with those calculated from the Agari model. In addition, specific heat, coefficient of thermal expansion (TEC), micro porosity, and crosslinking density (CLD) of composites were investigated. The mechanical properties such as tensile strength, tensile modulus, hardness, and elongation at break of the nanocomposites were improved with inclusion GN which is proportional to GN content. Finally, the dielectric properties of PVC/GN nanocomposites as a function of frequency have been investigated in details. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

High-percentage replacement of cement with fly ash for reinforced concrete pipe

Fly ash is commonly used as a substitute for cement within concrete in various applications. Manufacturers of reinforced concrete products commonly limit the quantity of fly ash used to 25% or less by weight. Test cylinders with varying percentages of Class C (25-65%) and Class F (25-75%) fly ash and a water-reducing admixture (WRA) were created under field manufacturing conditions and tested for 7-day compressive strength. Seven-day compressive strength for the concrete/fly ash/WRA was found to be highest when the concrete mix included approximately 35% Class C or 25% Class F fly ash. However, substitution ratios of up to 65% Class C or 40% Class F fly ash for cement met or exceeded American Society for Testing and Materials (ASTM) strength requirements for manufacture of Class I, II and III reinforced concrete pipe (RCP).     

异氰酸酯交联聚氯乙烯泡沫塑料的制备研究

以PVC树脂为基体材料,以不饱和酸酐为接枝剂,以异氰酸酯为交联剂制备了交联型硬质聚氯乙烯泡沫塑料。推测了交联型硬质聚氯乙烯泡沫塑料在制备过程中所发生的化学反应;通过对增塑糊、模压块及泡沫塑料进行FTIR和DSC测试,证明了我们对制备过程中所发生的化学反应推测的正确性;讨论了马来酸酐对交联型硬质聚氯乙烯泡沫塑料凝胶含量的影响,实验表明,随着马来酸酐用量的增加,其交联反应程度提高,凝胶含量随之增大。     

Hybrid polyvinyl alcohol/polyvinyl chloride nanocomposites reinforced with graphene-carbon nanotube for acid red environmental treatments

ABSTRACT

Hybrid polyvinyl alcohol and polyvinyl chloride/graphene and carbon nanotube nanocomposites PVA–PVC/Gr–CNTs_a-e were successfully synthesized by a solution-casting method. Mixed Gr–CNTs ratio (50%:50%) was prepared in 2, 5, 10, 15, and 20 wt% and added to the host polymers (PVA/PVC). The characterization tools for the fabricated nanocomposites show homogenous interaction between the fillers and PVA/PVC polymer matrix. A significant improvement in the thermal properties of the (PVA/PVC) matrix was observed by adding mixed fillers, even at low loadings of mixed Gr–CNTs on to the matrix. Scanning electron microscopy and transmission electron microscopy images of the prepared composites show a good dispersion of PVA–PVC and mixed Gr–CNTs and present core-shell morphology. Impressive improvement in the percentage of acid red removal using PVA–PVC/Gr–CNTs_a–e was achieved and improved with time, solution temperature, and composites mass. The process of removing acid red was described kinetically and thermodynamically. The pseudo-second-order kinetic model is the most appropriate kinetic model to describe the adsorption of acid red by PVA–PVC and PVA–PVC/Gr–CNTs_d nanocomposites from an aqueous solution. Our results offer a facile method for the removal of acid red from three types of water: red sea, tap water, and distilled water.     

聚氯乙烯/氯化聚氯乙烯合金的性能研究

选择氯化聚氯乙烯(CPVC)、聚氯乙烯(PVC)为主体材料,研究了PVC/CPVC共混比、填料品种及用量等对PVC/CPVC合金体系力学性能的影响,同时利用扫描电镜对PVC/CPVC合金的微观结构进行了分析。结果表明,CPVC在加工过程中易发生脱HCl反应,PVC常用的铅盐稳定剂、有机锡类稳定剂均适于CPVC体系,且铅盐稳定剂的稳定效果要优于有机锡类稳定剂。当m(PVC)∶m(CPVC)从100∶0向70∶30变化时,随着CPVC含量的增多,PVC/CPVC二元合金体系的屈服强度、拉伸强度、弯曲强度、热变形温度(最大弯曲正应力分别为1.82 MPa和0.45 MPa)等均呈递增趋势,而冲击强度、断裂伸长率出现递减趋势。在填料用量为5份时,PVC/CPVC合金体系的力学性能以选用活性碳酸钙(CaCO3)为最佳。随着活性CaCO3用量的增加,PVC/CPVC合金的拉伸强度、弯曲强度、断裂伸长率呈先上升后下降的趋势。活性CaCO3用量的变化对冲击强度几乎无影响。当活性CaCO3用量超过10份时,PVC/CPVC合金的热变形温度上升。     

Blast furnace slag or fly ash filled rigid polyurethane composite foams: A comprehensive investigation

Ground granulated blast furnace slag (BFS) and fly ash (FA) are iron-making industry and power plant byproducts, respectively. Although their use in concrete is quite common, investigation of the effects of these inorganic compounds on polymer properties is quite new, and their use as fillers in polymer foam composites has not yet been really explored. Their properties, such as high electrical resistivity, make them a good asset for use in rigid polyurethane foams that are widely used for insulation. In this study, a comprehensive investigation of the effect of BFS and FA on morphology, electrical and thermal conductivity, and rheological and mechanical properties of water-blown rigid polyurethane foams was performed. The relationship between these properties was examined. A relative enhancement of the properties is observed for filled foams, especially up to the percolation threshold. The results highlight a noticeable effect of the electrical percolation threshold on the different properties of foams. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47433.     

Influence of rice husk ash and wollastonite on plasticizer migration in polyvinyl chloride system

The influence of rice hull ash and wollastonite on the migration problem of plasticizer EDOS from polyvinyl chloride (PVC) has been studied. The methods of optical interferometry, IR spectroscopy, viscometry, SEM and EDX were used to study the mutual solubility and diffusion mobility in the PVC-EDOS system in the presence fillers and without them, as well as the phase structure of plasticized filled systems. It is shown that in a fully compatible PVC-EDOS system, a diffusion mixing mechanism is observed, and the interdiffusion coefficients increase from 10⁻⁸ to 10⁻⁶ (cm²/s) with increasing plasticizer concentration. The introduction of a dispersed filler somewhat reduces the interdiffusion coefficients. The sorption of the plasticizer on the surface of the dispersed filler has been established, which leads to a decrease in the migration of EDOS from the composition. It was found that the introduction of wollastonite leads to a smaller increase in viscosity and an improvement in the technological properties of the system. And the introduction of environmentally neutral rice husk ash reduces the migration of the plasticizer and improves the stability of the composition during operation, which also has a positive effect on the environmental friendliness of this system.     

Preparation and characterization of mullite whisker reinforced ceramics made from coal fly ash

Ceramics with mullite whiskers were prepared from coal fly ash and Al₂O₃ raw materials, with AlF₃ used as an additive. The phase structures and microstructures of the ceramics were identified via X-ray diffraction and scanning electron microscopy, respectively. The results show that pickling of coal fly ash is an effective method for enhancing the flexural strength of ceramics. Sintering temperature and AlF₃ addition were also key factors influencing the creation of ideal ceramics. The ceramic made from pickled coal fly ash, 6?wt% AlF₃, and sintered at 1200?°C, exhibited the highest flexural strength of 59.1?MPa, and had a bulk density of 1.32?g/cm³ and porosity of 26.8%. The results show that ceramic materials made under these conditions are ideal candidates for manufacturing ceramic proppants for the exploitation of unconventional oil and gas resources.     

Evaluation of alumina reinforced oil fly ash composites prepared by spark plasma sintering

The thermomechanical behavior of micro/nano-alumina (Al₂O₃) ceramics reinforced with 1-5 wt.% of acid-treated oil fly ash (OFA) was investigated. Composites were sintered using spark plasma sintering (SPS) technique at a temperature of 1400°C by applying a constant uniaxial pressure of 50 MPa. It was evaluated that the fracture toughness of micro- and nanosized composites improved in contrast with the monolithic alumina. Highest fracture toughness value of 4.85 MPam^1/2 was measured for the nanosized composite reinforced with 5 wt.% OFA. The thermal conductivity of the composites (nano-/microsized) decreased with the increase in temperature. However, the addition of OFA (1-5 wt.%) in nanosized alumina enhanced the thermal conductivity at an evaluated temperature. Furthermore, a minimum thermal expansion value of 6.17 ppm*K⁻¹ was measured for nanosized Al₂O₃/5 wt.% OFA composite. Microstructural characterization of Al₂O₃-OFA composites was done by x-ray diffraction and Raman spectroscopy. Oil fly ash particles were seen to be well dispersed within the alumina matrix. Moreover, the comparative analysis of the nano-/microsized Al₂O₃/OFA composites shows that the mechanical and thermal properties were improved in nanosized alumina composites.     

利用粉煤灰生产粉煤灰水泥的试验研究

随着我国工业的蓬勃发展,产生了大量的工业废渣和工业尾矿。据有关部门统计,1995年全国工业废渣为7.4亿t,累积堆存达65亿t,占地5～6公顷。我国是世界上的最大的煤炭生产国和消费国,煤炭的大量开采和利用伴生了大量的工业废弃物。1995年我国粉煤灰排放量达1.4亿t。由于粉煤灰是一种产量多、分布地区较广的工业废渣,因而用粉煤灰作水泥原料和混合材是粉煤灰综合利用和开发及发展水泥工业的一个重要方面。粉煤灰作水泥原料和混合材在国内外已经积累了较丰富的技术资料和生产经验,并取得了较为显著的社会效益。另外,国家的各项优惠政策也在向综合利用工业废渣倾斜,对于综合利用工业废渣的企业(项目、产品)实行减免税的优惠政策。     

煤粉炉粉煤灰与循环流化床粉煤灰矿物学性质比较

为了提高粉煤灰的利用率,通过化学成分分析、扫描电子显微镜(SEM)分析、X射线衍射光谱(XRD)分析和核磁共振分析,对煤粉炉和流化床2种粉煤灰的形貌、物相组成和活性进行了表征,研究了2种粉煤灰矿物学性质的差别。试验结果表明:2种粉煤灰在形貌和物相上存在较大的区别。形貌上,煤粉炉粉煤灰中存在大量的玻璃微珠,而流化床粉煤灰由于成灰温度低不存在玻璃微珠;物相上,煤粉炉粉煤灰中存在较大量的结晶类矿物,而流化床粉煤灰多为非晶玻璃态物质。通过核磁共振分析发现煤粉炉粉煤灰中硅氧结构和铝氧结构的聚合度较高,不利于活性组分溶出。     

Preparation and characterization of foams from sheet glass and fly ash using carbonates as foaming agents

Glass foams were produced using sheet glass cullet and fly ashes from thermal power plant with added carbonates (commercial dolomite- and calcite-based sludges) as foaming agents. The influence of type and amount of carbonates as well as of the sintering temperature on the apparent density, compressive strength, microstructure and crystalline phases was evaluated. The experimental results showed that homogenous microstructures of large pores could be obtained by adding just 1–2 wt.% carbonates and using low sintering temperature (850 °C), leading to foams presenting apparent density and compressive strength values of about 0.36–0.41 g/cm³ and 2.40–2.80 MPa, respectively. Good correlations between compressive strength, apparent density and microstructure (pore size, struts’ thickness and internal porosity) were observed.     

Compressive and flexural properties of functionally graded fly ash cenosphere–epoxy resin syntactic foams

The present study focuses on developing functionally graded syntactic foams (FGSFs) based on a layered co‐curing technique. The FGSFs were characterized for compressive and flexural properties and compared with plain syntactic foams. The results showed that the specific compressive modulus was 3–67% higher in FGSFs compared to plain syntactic foams. FGSF exhibited 5–34% and 34–87% higher specific modulus and strength, respectively in flexural mode. The microscopic examinations of comparative responses of the filler and matrix to deformation suggest that the failure is dominated by the matrix. The gradient in the composition of syntactic foams helps in effectively distributing the stress throughout the microstructure and results in improved mechanical performance of syntactic foams. From the microscopy studies, it is evident that, the failure mechanism in the FGSF under flexural loading is governed by a crack that initiated on the tensile side of the specimen and propagated through the thickness to cause complete fracture. The microscopic observations further clearly demonstrate the existence of seamless interfaces between the layers and a clear difference in the cenosphere concentration across the interface, affirming the gradation in the prepared samples. The results show that appropriate compositions of FGSFs can be selected to develop materials with improved mechanical performance. POLYM. COMPOS., 36:685–693, 2015. © 2014 Society of Plastics Engineers     

用粉煤灰制备聚硅酸氯化铝铁絮凝剂的研究

对聚硅酸氯化铝铁(PSAFC)絮凝剂的制备及其方法优化进行了实验研究.考察了粉煤灰中有效成分的最佳溶出方案,通过实验确定了制备PSAFC的最佳摩尔比(n(Al+Fe)/n(Si))、最佳的活化pH值以及活化时间.在实验中发现,硅酸活化问题是复合絮凝剂制备的关键.结果表明:复合絮凝剂PSiFAC的絮凝效果好,矾花大且沉降...     

Wear and thermal behavior of basalt fiber reinforced rice husk/polyvinyl chloride composites

Plant fiber reinforced polymer composites (PFRPs) in practical application are often subjected to both complex friction and variable temperature environments. The present work explores the possibility of reinforcing rice husk/polyvinyl chloride (RH/PVC) composites with basalt fibers (BF) for developing a new wear resistant material with improved thermal stability. The results showed that the structural strength and wear resistance of the composites increased at first and then decreased with an increasing ratio of BF/RH, the highest value occurred at a BF/RH ratio of 8/42. The thermal stability of composites had a positive relationship with BF/RH ratio. The composites added with BF all possessed improved performance in comparison with unadded composites. Hence, the findings of this article proposed some new perspectives on improving the wear resistance and thermal stability of PFRPs that would broaden their practical application.