Effects of microwave frying and different flour types addition on the microstructure of batter coatings

In this study, the influences of microwave frying and various flour types on microstructure of batter coatings were investigated. Control batter formulation contained only wheat and corn flour. To determine the effects of different flour types, 30% of the corn and wheat flour mix was replaced with chickpea, rice or soy flours. Frying was performed in microwave oven at 365 W (70%) power level for 1.5 min after bringing the oil temperature to 180 ± 1 °C. Samples were also fried in a conventional fryer at 180 °C for 1.5 and 5.0 min for comparison. Microwave fried samples had higher specific bulk volume and porosity values and also smoother inner surface as compared to conventionally fried samples. Porosity values of different batter formulations were in the range of 0.425–0.484 in 1.5 min microwave fried chicken samples and 0.348–0.392 in 5.0 min conventionally fried ones. Microwave fried samples had comparable or lower hardness values than the conventionally fried ones depending on the flour type used in batter formulation. Microstructure of fried batter was different for different batter formulations. Microwave fried control and chickpea flour containing batter provided formation of larger gas cells on the outer surface. Soy flour containing batter resulted in smallest size gas cells for both frying methods.     

Effect of green tea extract and microwave pre-cooking on the formation of acrylamide in fried chicken drumsticks and chicken wings

Since 2002, it has been well-known that carbohydrate-rich foods have a high level of acrylamide (AA). Some researchers have drawn attention on the formation of AA in coated and fried chicken meat products in recent years. From this viewpoint, the purpose of the present study was to mitigate acrylamide formation in fried chicken drumsticks (CDs) and chicken wings (CWs) using green tea extract (GTE) alone or combined with microwave pre-cooking (MPC) by decrease frying time. In brief, CDs and CWs marinated for one day were divided into eight groups. Four of those were first covered with batter and breading, including 0%, 0.5%, 1.5% and 3% GTE and deep fried in fat for 8.5 min for CDs and 3.5 min for CWs at 175 °C and 8 psi of pressure. In the second step, the remainder of the marinated CDs and CWs were subjected to MPC for 7 min and 5 min, respectively. Then, they were covered with batter and breading including 0%, 0.5%, 1.5% and 3% GTE and deep fried in fat for 5.5 min for CDs and 2.5 min for CWs at 175 °C and 8 psi for pressure. With increasing levels of GTE, the AA concentration decreased gradually in CDs and CWs. In addition, MPC also decreased AA formation in CWs due to the shorter frying time. Moreover, MPC was more efficient at reducing AA formation in CWs when it was combined with GTE. A lighter and more yellowish color was measured in CDs as a consequence of the shorter frying time. It is crucial to state that the incorporation of GTE into the breading or MPC did not negatively affect the sensory properties of CDs and CWs, while it reduced AA formation. In conclusion, it can be stated that GTE alone or combined with MPC is an effective and practical mitigation strategy for AA formation.     

The effect of asparaginase on acrylamide formation in French fries

Acrylamide formation in French fries was investigated in relation to blanching and asparaginase soaking treatments before final frying. Par-fried potatoes of Bintje variety were prepared by cutting strips (0.8 × 0.8 × 5 cm) which were blanched at 75 °C for 10 min. Unblanched strips were used as the control. Control or blanched strips were then dried at 85 °C for 10 min and immediately partially fried at 175 °C for 1 min. Finally, frozen par-fried potatoes were fried at 175 °C for 3 min to obtain French fries. Pre-drying of raw or blanched potato strips did not generate acrylamide formation as expected. Partial frying of pre-dried control potato strips generated 370 μg/kg of acrylamide and the final frying determined French fries with 2075 μg/kg of acrylamide. When control potato strips were treated with a 10000 ASNU/l asparaginase solution at 40 °C for 20 min, the acrylamide formation in French fries was reduced by 30%. When blanched potato strips were treated in the same way, the produced French fries have 60% less acrylamide content than blanched strips without the enzyme treatment. Soaking of blanched potato strips (75 °C, 10 min) in an 10000 ASNU/l asparaginase solution at 40 °C for 20 min is an effective way to reduce acrylamide formation after frying by reducing the amount of one of its important precursors such as asparagine.     

Effect of microwave pre-thawing of frozen potato strips on acrylamide level and quality of French fries

The objective of this study was to reduce frying time, and hence acrylamide level of French fries by microwave pre-thawing of frozen potato strips. Effect of this pre-treatment on acrylamide content and quality attributes of French fries was determined. Frozen par-fried potato strips (8.5 × 8.5 × 70 mm) were thawed in a microwave oven prior to final frying in sunflower oil at 170, 180, and 190 °C. Potato strips that were final fried without pre-thawing were considered as the control. Acrylamide analysis was performed by liquid chromatography–mass spectrometry (LC–MS) method. Microwave pre-thawing of frozen strips reduced the acrylamide level of French fries by 10% (from 17.7 to 15.9 ng/g), 89% (from 72.1 to 8.0 ng/g), and 64% (from 50.5 to 18.4 ng/g) for frying at 170, 180, and 190 °C, respectively, in comparison to the control samples. Quality attributes (texture, color, and oil content) of pre-treated strips were found to be comparable to those of the control.     

Porosity determination of deep‐fat‐fried coatings using pycnometer (Fried batter porosity determination by pycnometer)

The effect of processing conditions such as frying time and temperature, and batter formulation on pore development in deep‐fat fried chicken nuggets coatings were studied using helium pycnometer method. Chicken nuggets with preformed and laboratory prepared batter coatings were fried at temperatures between 170 and 190 °C for a time range between 0 and 240 s. There was significant (P < 0.05) effect of frying temperature and batter formulation on porosity. Porosity increased with frying time and temperature, and ranged between 2.15 and 47.92% for the preformed batter and 9.96 and 54.76% for the formulated batters. Apparent and bulk densities of the preformed batters increased and decreased with frying time, respectively, but both declined gradually with increasing frying temperature. As the level of rice flour in the formulation increased, apparent and bulk densities also increased. Batter formulation and frying temperature significantly (P < 0.05) influenced the variation in moisture and fat content of the fried batter. Porosity demonstrated positive and negative correlation with fat uptake and moisture loss, respectively, for all the batter coatings.     

Reduction of acrylamide formation by vanadium salt in potato French fries and chips

The effects of vanadyl sulphate on the formation of acrylamide have been studied in fried potato products, such as French fries and chips. Acrylamide formation was inhibited by 30.3%, 53.3% and 89.3% when the sliced potato strips were soaked in 0.001, 0.01 and 0.1 M vanadyl sulphate (VOSO₄) solutions, respectively, for 60 min before frying. Moreover, 57.7%, 71.4% and 92.5% inhibition of acrylamide formation was observed when chips were soaked in the respective vanadyl sulphate solution before frying. In a separate model reaction, a solution containing an equimolar concentration of l-asparagine and d-glucose showed a significant inhibition of acrylamide formation when heated at 150 °C for 30 min in the presence of vanadyl sulphate (VOSO₄). The results indicate that the binding of VO²⁺ to asparagine and the decrease in the pH of the potato samples resulted in a significant reduction of acrylamide formation in fried potato products.     

Thermal properties of batter systems formulated by combinations of different flours

There is an increasing consumer preference for reduced oil content in fried food products. The amount of fat absorbed by deep fried foods can be modified using appropriate coatings such as batter and breading systems. Coatings also change the heat transfer characteristics of the composite products. The goal of this study was to determine some thermal properties of selected batter mixes that are commonly used for deep fat frying of chicken products. Three types of flour-based batter mixes were used. These were mixtures of wheat and rice (WR), wheat and corn (WC), and corn and rice (CR) flours with salt and different methylcellulose (MC) levels. The differential scanning calorimeter (DSC) was used to measure glass transition temperature (T_g), gelatinization temperature (T_G), ice-melting temperature (T_m) and enthalpy (ΔH_G) of the different batter formulations. Salt and MC greatly influenced the thermal properties of batter systems as they increased T_G, but depressed T_m. Adding rice and corn flours to wheat flour based batters apparently changed the thermal properties. Corn flour based batters required considerable more energy for gelatinization during the cooking process.     

Reduction of acrylamide formation in potato slices during frying

Reduction of acrylamide formation in potato chips was investigated in relation to frying temperature and three treatments before frying. Potato slices (Tivoli variety, diameter: 37 mm, width: 2.2 mm) were fried at 150°C, 170°C and 190°C until reaching moisture contents of ∼1.7 g water/100 g (total basis). Prior to frying, potato slices were treated in one of the following ways: (i) soaked in distilled water for 0 min (control), 40 min and 90 min; (ii) blanched in hot water at six different time-temperature combinations (50°C for 30 and 70 min; 70°C for 8 and 40 min; 90°C for 2 and 9 min); (iii) immersed in citric acid solutions of different concentrations (10 and 20 g/l) for half an hour. Glucose and asparagine concentration was determined in potato slices before frying, whereas acrylamide content was determined in the resultant fried potato chips. Glucose content decreased in ∼32% in potato slices soaked 90 min in distilled water. Soaked slices showed on average a reduction of acrylamide formation of 27%, 38% and 20% at 150°C, 170°C and 190°C, respectively, when they were compared against the control. Blanching reduced on average 76% and 68% of the glucose and asparagine content compared to the control. Potato slices blanched at 50°C for 70 min surprisingly had a very low acrylamide content (28 μm/kg) even when they were fried at 190°C. Potato immersion in citric acid solutions of 10 and 20 g/l reduced acrylamide formation by almost 70% for slices fried at 150°C. For the three pre-treatments studied, acrylamide formation increased dramatically as the frying temperature increased from 150°C to 190°C.     

抗性淀粉对油炸调理鸡排品质特性的影响

针对油炸过程对调理肉制品质量与安全的影响问题,研究面糊中添加0%～40%的抗性淀粉对油炸调理鸡排品质特性（色泽、脆性、水分和油分含量、丙烯酰胺含量、微观结构及感官评价）的影响,以改善产品质量并实现低脂化。结果表明：添加20%～40%抗性淀粉的鸡排可获得良好的感官可接受性;添加20%抗性淀粉能显著降低油炸调理鸡排的含油量（P＜0.05）,提高油炸后外壳的黄度值,鸡排外壳表现出更好的金黄色,形成密实、连续的面糊微结构,改善外壳脆性,降低油炸过程中丙烯酰胺的生成量,提高产品安全性。因此,添加20%抗性淀粉能更好地降低油炸调理鸡排的含油量,提升产品质量。     

Food components affecting the oil absorption and crispness of fried batter

Frying batters are used to add value to a product by improving texture, flavour, weight and volume and reducing water loss during frying which, in turn, lessens oil absorption. The physical characteristics of fried batters were studied using model systems based on rice flours. Crispness was positively correlated with amylose content, while oil absorption was negatively correlated with amylose content. Addition of pregelatinised rice flour improved crispness but resulted in increased oil absorption because of the porous nature of the fried product. Amongst the proteins (egg yolk, gluten, skimmed milk, whey and ovalbumin) studied, ovalbumin was able to reduce oil absorption and improve the crispness of the fried batter. Addition of calcium chloride also reduced oil absorption and improved crispness, while a little oil reduced the oil content of the fried batter and improved its taste. Addition of ovalbumin, oil or calcium chloride beyond the optimal levels reduced crispness and increased oil absorption in a linear manner. Modified tapioca starch and diglyceride emulsifiers improved crispness but increased oil absorption. The amount of water added to the formulation affected the physical characteristics of the fried batter. The optimal formulation for a crisp frying batter with reasonably low oil absorption was an amylose/amylopectin ratio of about 18: 67; with (g kg⁻¹) 850 pregelatinised rice flour; up to 150 modified tapioca starch; 30 ovalbumin; 1 calcium chloride; 20 oil; 20 emulsifier and a water/flour ratio of 2:1. © 1998 Society of Chemical Industry.     

Effect of osmotic pretreatment and microwave frying on acrylamide formation in potato strips

BACKGROUND: The presence of acrylamide, a probable carcinogen, is currently a major concern relating to the consumption of fried products. Therefore, recent frying studies have focused on ways of reducing the acrylamide content. The main objective of the present study was to determine the effects of microwave frying and osmotic treatment prior to frying on acrylamide formation in potato strips. RESULTS: Potatoes fried using 400 W microwave power for 1.0 min had an 87.85% lower acrylamide content than potatoes fried conventionally for 4.5 min (i.e. an 81.82% reduction in frying time) but a comparable moisture content. The acrylamide content of fried potatoes treated osmotically prior to both microwave and conventional frying was found to be lower than that of fried potatoes not pretreated osmotically. However, the reduction in acrylamide content was lower when osmotic treatment was applied before microwave frying. CONCLUSION: As a result of this study, it was concluded that microwave frying can be an alternative to conventional frying. Copyright © 2007 Society of Chemical Industry     

KINETICS OF ACRYLAMIDE FORMATION DURING TRADITIONAL AND VACUUM FRYING OF POTATO CHIPS

Acrylamide is considered a carcinogen in animals and a possible carcinogen in humans. It has been found in starch‐rich foods cooked at high temperatures. Vacuum frying (10 Torr) was investigated as a possible alternative to reduce acrylamide formation in potato chips. The cultivar Atlantic was used to determine the kinetics of acrylamide formation during traditional and vacuum frying at different temperatures. There was a 94% decrease in acrylamide content when potatoes were fried to the same final moisture content (1.5% ± 0.3% w.b.) under vacuum compared to those fried under atmospheric conditions. Acrylamide accumulation under vacuum frying was modeled using first‐order kinetics (during traditional frying, the logistic kinetic model was used). The behavior of the kinetics of acrylamide content in potato chips fried under the two processes was different mainly because of the different temperatures used. During traditional frying, higher temperatures are used (150 to 180C) and acrylamide after some time is produced but starts degrading, producing a constant level of acrylamide content at longer times. During vacuum frying (10 Torr), acrylamide increased exponentially (but at lower levels) for all frying times.     

Effect of microwave pretreatment on mass transfer during deep-fat frying of chicken nugget

The effect of a microwave pretreatment at different time duration on the mass transfer of chicken nuggets during deep-fat frying was studied. Coated chicken nugget samples pretreated in a microwave oven for 1-2 min were fried at 160 °C for times ranging from 0 to 300 s to evaluate the mass transfer as compared to the samples without a microwave pretreatment. Microwave pretreatment had a significant effect on moisture loss and oil uptake of chicken nuggets during deep-fat frying.     

Optimization of processing conditions to reduce oil uptake and enhance physico-chemical properties of deep fried rice crackers

Physico-chemical properties of fried rice crackers were studied as a function of fish powder content, processing conditions, frying temperature and frying time. The results showed that addition of fish powder content at 5, 10 and 15 g/100 g reduced the oil uptake by approximately 10, 14 and 22 g/100 g (db), respectively in comparison to the control without fish powder. The deep fried rice crackers mixed with fish powder tended to be lower in hardness, lower in expansion ratio and higher in bulk density in comparison to the control sample. The color parameter, L^∗ of fried rice crackers decreased with increase in fish powder content. In contrast, a^∗ and b^∗ values increased with increase in fish powder content. The moisture content of deep fried rice crackers decreased with increase in frying temperature and frying time. The oil uptake in fried rice crackers increased with increase in frying time but decreased with increase in frying temperature. With increase in frying temperature and time, the texture of rice crackers became harder, the bulk density increased, and the expansion ratio decreased. The optimum conditions resulting in desirable physico-chemical properties and minimum oil uptake were rice crackers with fish powder content of 9 g/100 g, fried at a temperature of 220 °C for 60 s.     

Functionality of batters containing different starch types for deep-fat frying of chicken nuggets

The effect of various starch types (amylomaize, corn, waxymaize, pregelatinized tapioca) on quality attributes (texture, moisture content, oil content, color, coating pick up, cooking yield, volume and porosity) of deep-fat fried chicken nuggets were studied. Chicken samples, 0.04 m in diameter and 0.015 m in thickness, taken from the breast portion, were coated with batters composed of a 3:5 solid to water ratio by immersion. The solid content of batter formulations contained equal amounts of corn and wheat flour, 5.0% starch, 1.0% salt and 0.5% leavening agent. As control, batter without starch addition, was used. Samples were fried at 180°C for 3, 6, 9 and 12 minutes. Crispness and oil content of chicken nuggets increased, whereas moisture content decreased with increasing frying time. Starch addition to the formulations increased crispness of the product significantly at the last stages of frying. The highest porosity and oil content was obtained when corn starch was used. Pregelatinized tapioca starch was found to provide a product with the lowest oil content, the highest moisture content, coating pick up and volume.     

Microstructural evaluation of deep-fat fried chicken nugget batter coating using confocal laser scanning microscopy

Porosity and pore size distribution are very important microstructural properties of fried foods needed in process optimization and product development. The objective of this study was to characterize the pore properties and quantify fat distribution in deep-fat fried chicken nuggets batter coating using confocal laser scanning microscopy. Samples were fried at three temperatures namely 170, 180 and 190 °C. Detached batter coatings were stained non-covalently and 2-D images were obtained at fluorescence and reflection modes of the microscope. The images were analyzed for fat and pore distribution. Fat distribution obtained from image analysis was significantly (P < 0.05) affected by the frying temperature and time, and it decreased within the depth of the sample thickness. There was a strong correlation between fat distribution and fat content obtained by the conventional method at two temperatures, 180 and 190 °C. Porosity ranged between 4.97% and 32.7% and was significantly influenced by frying temperature. Pore size varied approximately between 1.20 and 550 μm. Frying process led to the formation of more micropores (pores < 40 μm) and bigger (pore ? 216 μm) pores.     

Effects of batters containing different gum types on the quality of deep‐fat fried chicken nuggets

The effects of various gum types [hydroxypropylmethylcellulose (HPMC), guar gum, xanthan gum, gum arabic] on the quality of deep‐fat fried chicken nuggets were studied. Chicken samples, 0.04 m in diameter and 0.015 m in thickness taken from the breast portion, were coated with batters composed of a 3:5 solid to water ratio by immersion. The solid content of batter formulations contained equal amounts of corn and wheat flours, 1.0% gum, 1.0% salt and 0.5% leavening agent. As control, batter without gum addition was used. Samples were fried at 180 °C for 3, 6, 9 and 12 min. The hardness and oil content of the chicken nuggets increased whereas the moisture content decreased during frying. HPMC and xanthan gums reduced oil absorption significantly compared with other gums and the control. When gum arabic was added to the batter formulation, a product with the highest oil content and porosity was obtained. Copyright © 2005 Society of Chemical Industry     

Characteristics and oil absorption in deep‐fat fried batter prepared from ball‐milled wheat flour

BACKGROUND: The porous structure generated during frying influences oil absorption and textural qualities. The alteration in physical properties of wheat flour is suspected to affect the structure formation. The present study investigated the effect of physicochemical changes in wheat flour by the ball‐milling process on structure formation and consequently oil absorption of a fried wheat flour batter model. RESULTS: Batter models containing 600 g kg^?1 moisture were made of 0–10 h ball‐milled wheat flour and then fried in frying oil at 150 °C for 1–7 min. The samples made of milled flour possess larger pores and exhibit lower oil absorption than sample made of 0 h milled flour. The fracture force of a fried sample prepared from 5 and 10 h milled flour is lower than that of a sample prepared from 0 h milled flour. CONCLUSION: The decrease in glass transition temperature (T_g) and melting temperature (T_m) of milled flour affect the microstructure formation in the fried wheat flour batter. The microstructure is responsible for oil absorption and fracturability in fried food. The samples made of flour of longer ball‐milling time have lower oil absorption and higher crispness. Ball‐milling may be a tool to produce mechanically modified wheat flour which can reduce oil absorption for fried batter. Copyright © 2009 Society of Chemical Industry     

Optimization of microwave frying of osmotically dehydrated potato slices by using response surface methodology

Microwave frying of osmotically dehydrated potatoes was optimized by using response surface methodology. Osmotic dehydration was applied prior to microwave frying in order to reduce oil uptake and to evaluate the effect of osmotic dehydration on quality of microwave fried potatoes. Moisture content, oil content, hardness and color of the fried potatoes were used as quality parameters. Microwave power level (400, 550, 700 W), frying time (1.5, 2.0, 2.5 min) and osmotic dehydration time (15, 30, 45 min) were the independent variables in the study. Osmotic dehydration treatment was conducted using 20% (w/w) sodium chloride solution at 30 °C. Moisture content of the fried potatoes decreased whereas oil content, hardness and ΔE value of potatoes increased with increasing frying time and microwave power level. The increase in osmotic dehydration time reduced moisture content and oil content and increased hardness of fried potatoes. The optimum condition was found as frying at 400 W microwave power level for 1.5 min after 39 min of osmotic dehydration time.