Effects of microwave frying and different flour types addition on the microstructure of batter coatings

In this study, the influences of microwave frying and various flour types on microstructure of batter coatings were investigated. Control batter formulation contained only wheat and corn flour. To determine the effects of different flour types, 30% of the corn and wheat flour mix was replaced with chickpea, rice or soy flours. Frying was performed in microwave oven at 365 W (70%) power level for 1.5 min after bringing the oil temperature to 180 ± 1 °C. Samples were also fried in a conventional fryer at 180 °C for 1.5 and 5.0 min for comparison. Microwave fried samples had higher specific bulk volume and porosity values and also smoother inner surface as compared to conventionally fried samples. Porosity values of different batter formulations were in the range of 0.425–0.484 in 1.5 min microwave fried chicken samples and 0.348–0.392 in 5.0 min conventionally fried ones. Microwave fried samples had comparable or lower hardness values than the conventionally fried ones depending on the flour type used in batter formulation. Microstructure of fried batter was different for different batter formulations. Microwave fried control and chickpea flour containing batter provided formation of larger gas cells on the outer surface. Soy flour containing batter resulted in smallest size gas cells for both frying methods.     

Acrylamide and methylglyoxal formation in potato chips by microwaving and frying heating

In our present paper, the effect of important α‐dicarbonyl compounds of methylglyoxal on the formation of acrylamide was quantified in potato chips systems. Methylglyoxal was regarded as the main α‐dicarbonyl compound, and its formation was detected by HPLC method. There heating methods were used to study the effect on acrylamide formation. The results showed that microwaving treatment could form more acrylamide compared with frying method. After 2 min of microwaving treatment at 700 W, the acrylamide content was sharply increased from 1.77 ± 0.37 to 72.93 ± 0.72 μmol kg^?1. Microwaving treatment would promote the formation of methylglyoxal compared with frying treatment at 160 and 180 °C in potato chips. A typical linear growth curve prepared by plotting acrylamide levels vs. methylglyoxal content formed under different heating condition was observed: y = ?41.33 + 0.17x (r = 0.965). This study revealed for the first time that there is a significant correlation between methylglyoxal and acrylamide in potato chips, thus confirming the important role of dicarbonyls in the formation of acrylamide in potato chips.     

Effect of microwave pretreatment on mass transfer during deep-fat frying of chicken nugget

The effect of a microwave pretreatment at different time duration on the mass transfer of chicken nuggets during deep-fat frying was studied. Coated chicken nugget samples pretreated in a microwave oven for 1-2 min were fried at 160 °C for times ranging from 0 to 300 s to evaluate the mass transfer as compared to the samples without a microwave pretreatment. Microwave pretreatment had a significant effect on moisture loss and oil uptake of chicken nuggets during deep-fat frying.     

Thermal properties of batter systems formulated by combinations of different flours

There is an increasing consumer preference for reduced oil content in fried food products. The amount of fat absorbed by deep fried foods can be modified using appropriate coatings such as batter and breading systems. Coatings also change the heat transfer characteristics of the composite products. The goal of this study was to determine some thermal properties of selected batter mixes that are commonly used for deep fat frying of chicken products. Three types of flour-based batter mixes were used. These were mixtures of wheat and rice (WR), wheat and corn (WC), and corn and rice (CR) flours with salt and different methylcellulose (MC) levels. The differential scanning calorimeter (DSC) was used to measure glass transition temperature (T_g), gelatinization temperature (T_G), ice-melting temperature (T_m) and enthalpy (ΔH_G) of the different batter formulations. Salt and MC greatly influenced the thermal properties of batter systems as they increased T_G, but depressed T_m. Adding rice and corn flours to wheat flour based batters apparently changed the thermal properties. Corn flour based batters required considerable more energy for gelatinization during the cooking process.     

Influence of the frying temperature on acrylamide formation in French fries

It is well established that high oil temperatures during frying strongly increase acrylamide formation in French fries, but it is less clear, which temperature or rather which part of a temperature profile is relevant and if rules or regulatory measures should be established in respect of frying temperature, on which temperature they should refer. In most fryers, the oil temperature strongly drops on adding the potato sticks and may not fully recover up to the end of the frying process (depending on the amount of potato added in relation to the volume of oil and the heating power of the fryer). Since acrylamide is formed towards the end of frying, the temperature during the second half of the process is more important than that regulated by the thermostat. The profile of the frying temperature was optimized regarding product quality (crispness, flavor) and acrylamide formation. An initial temperature of 170–175 °C dropping to 140–145 °C and a virtually isothermal frying at 160 °C resulted in products of similar quality and acrylamide content. At initial temperatures below 160 °C and with main frying temperatures below 140 °C, crispness and the flavor of the French fries suffered: the sticks dried out and became oily. Isothermal frying at 167–170 °C resulted in approximately doubled acrylamide content compared to conditions that were optimal in respect of culinary quality and low acrylamide formation, showing that rules on the initial temperature alone are inadequate to ensure low acrylamide contents. Optimized fryers should program temperature: allowing an initial temperature drop, but then efficiently heating to prevent the temperature dropping below a given limit; after the end of frying, the initial temperature must be restored before frying the next portion.     

Effects of different batter formulations on the quality of deep-fat-fried carrot slices

The effects of batter coating containing pregelatinized tapioca starch or maltodextrin at different concentrations (1, 3 or 5%) on product quality of deep-fat-fried carrot slices were evaluated. Coated slices were fried for 2, 3 and 4 min at 170 °C. Coating pickup of batter formulations and moisture and oil contents, porosity, texture and colour of fried slices were determined. Batter without pregelatinized starch or maltodextrin addition was used as the control. Addition of 5% pregelatinized tapioca starch to the batter formulation provided the crispiest product with the lowest oil content. Increasing maltodextrin concentrations enhanced the crispness and colour development of the fried product but had an adverse effect on porosity, moisture and oil contents of carrot slices.     

Mitigation measures for acrylamide reduction in dough-based potato snacks during their expansion by frying

ABSTRACT

Acrylamide (AA) can occur in fried and baked food products which contain reducing sugars and free asparagine. Recently, the European Commission established mitigation measures and benchmark levels for the reduction of AA in food. The content of reducing sugars in raw materials and the temperature and time of the expansion process by frying were considered in this study of the preparation of dough-based potato snacks, mainly destined for children. Final moisture and bulk density were also evaluated. An increase from 0.15 to 1.0% in reducing sugar content, due to the addition of micro-ingredients in the dough, caused a remarkable AA increase of five- to six-fold. During frying at temperatures between 175 and 195°C, AA was produced after only a few seconds; the AA content was affected more by process time than by temperature. The best temperature/time conditions for expansion by frying were 185°C for 8 s.     

Functionality of batters containing different starch types for deep-fat frying of chicken nuggets

The effect of various starch types (amylomaize, corn, waxymaize, pregelatinized tapioca) on quality attributes (texture, moisture content, oil content, color, coating pick up, cooking yield, volume and porosity) of deep-fat fried chicken nuggets were studied. Chicken samples, 0.04 m in diameter and 0.015 m in thickness, taken from the breast portion, were coated with batters composed of a 3:5 solid to water ratio by immersion. The solid content of batter formulations contained equal amounts of corn and wheat flour, 5.0% starch, 1.0% salt and 0.5% leavening agent. As control, batter without starch addition, was used. Samples were fried at 180°C for 3, 6, 9 and 12 minutes. Crispness and oil content of chicken nuggets increased, whereas moisture content decreased with increasing frying time. Starch addition to the formulations increased crispness of the product significantly at the last stages of frying. The highest porosity and oil content was obtained when corn starch was used. Pregelatinized tapioca starch was found to provide a product with the lowest oil content, the highest moisture content, coating pick up and volume.     

Pore development in chicken meat during deep-fat frying

In this study, the effect frying oil temperature (FOT) and frying time on pore development was investigated during deep-fat frying (DFF) of chicken breast meat. The samples were sized to the following dimension: length×width×thickness=20×15×10 mm, and were fried at different FOTs (170°C, 180°C, and 190°C) in an industrial fryer for periods varying from 5 to 900 s. Oil uptake analysis was conducted by soxhlet extraction method with petroleum ether as the base extraction solvent. Pore development computation was based on the densities (bulk and apparent) measured after the end of each frying time with a fluid displacement pycnometry. The process variables significantly (P<0.01) influenced pore development in chicken meat during DFF. The final oil uptake was found to have influenced pore development. A goodness-of-fit test suggest linear model fitted well to the pore development and moisture loss experimental data while exponential model gave the best fit for pore development and oil uptake in chicken meat. A porosity of 0.28, 0.24 and 0.22 were found at FOT (170°C, 180°C, and 190°C), respectively.     

Effect of osmotic pretreatment and microwave frying on acrylamide formation in potato strips

BACKGROUND: The presence of acrylamide, a probable carcinogen, is currently a major concern relating to the consumption of fried products. Therefore, recent frying studies have focused on ways of reducing the acrylamide content. The main objective of the present study was to determine the effects of microwave frying and osmotic treatment prior to frying on acrylamide formation in potato strips. RESULTS: Potatoes fried using 400 W microwave power for 1.0 min had an 87.85% lower acrylamide content than potatoes fried conventionally for 4.5 min (i.e. an 81.82% reduction in frying time) but a comparable moisture content. The acrylamide content of fried potatoes treated osmotically prior to both microwave and conventional frying was found to be lower than that of fried potatoes not pretreated osmotically. However, the reduction in acrylamide content was lower when osmotic treatment was applied before microwave frying. CONCLUSION: As a result of this study, it was concluded that microwave frying can be an alternative to conventional frying. Copyright © 2007 Society of Chemical Industry     

Optimization of microwave frying of osmotically dehydrated potato slices by using response surface methodology

Microwave frying of osmotically dehydrated potatoes was optimized by using response surface methodology. Osmotic dehydration was applied prior to microwave frying in order to reduce oil uptake and to evaluate the effect of osmotic dehydration on quality of microwave fried potatoes. Moisture content, oil content, hardness and color of the fried potatoes were used as quality parameters. Microwave power level (400, 550, 700 W), frying time (1.5, 2.0, 2.5 min) and osmotic dehydration time (15, 30, 45 min) were the independent variables in the study. Osmotic dehydration treatment was conducted using 20% (w/w) sodium chloride solution at 30 °C. Moisture content of the fried potatoes decreased whereas oil content, hardness and ΔE value of potatoes increased with increasing frying time and microwave power level. The increase in osmotic dehydration time reduced moisture content and oil content and increased hardness of fried potatoes. The optimum condition was found as frying at 400 W microwave power level for 1.5 min after 39 min of osmotic dehydration time.     

Reduction of acrylamide formation in potato slices during frying

Reduction of acrylamide formation in potato chips was investigated in relation to frying temperature and three treatments before frying. Potato slices (Tivoli variety, diameter: 37 mm, width: 2.2 mm) were fried at 150°C, 170°C and 190°C until reaching moisture contents of ∼1.7 g water/100 g (total basis). Prior to frying, potato slices were treated in one of the following ways: (i) soaked in distilled water for 0 min (control), 40 min and 90 min; (ii) blanched in hot water at six different time-temperature combinations (50°C for 30 and 70 min; 70°C for 8 and 40 min; 90°C for 2 and 9 min); (iii) immersed in citric acid solutions of different concentrations (10 and 20 g/l) for half an hour. Glucose and asparagine concentration was determined in potato slices before frying, whereas acrylamide content was determined in the resultant fried potato chips. Glucose content decreased in ∼32% in potato slices soaked 90 min in distilled water. Soaked slices showed on average a reduction of acrylamide formation of 27%, 38% and 20% at 150°C, 170°C and 190°C, respectively, when they were compared against the control. Blanching reduced on average 76% and 68% of the glucose and asparagine content compared to the control. Potato slices blanched at 50°C for 70 min surprisingly had a very low acrylamide content (28 μm/kg) even when they were fried at 190°C. Potato immersion in citric acid solutions of 10 and 20 g/l reduced acrylamide formation by almost 70% for slices fried at 150°C. For the three pre-treatments studied, acrylamide formation increased dramatically as the frying temperature increased from 150°C to 190°C.     

Quality and safety driven optimal operation of deep-fat frying of potato chips

Increasing oil temperature and heating duration in deep-fat frying of potato chips can improve textural quality but worsen the chemical safety of acrylamide formation. Optimal design of this complex process is formulated as a non-linear constrained optimization problem where the objective is to compute the oil temperature profile that guarantees the desired final moisture content while minimizing final acrylamide content subject to operating constraints and the process dynamics. The process dynamics uses a multicomponent and multiphase transport model in the potato as a porous medium taken from literature. Results show that five different heating zones offer a good compromise between process duration (shorter the better) and safety in terms of lower acrylamide formation. A short, high temperature zone at the beginning with a progressive decrease in zone temperatures was found to be the optimal design. The multi-zone optimal operating conditions show significant advantages over nominal constant temperature processes, opening new avenues for optimization.     

大豆油煎炸过程理化指标与煎炸时间相关性研究

针对食用植物油煎炸过程中理化指标是否可有效反映煎炸油品品质变化这一问题,以大豆油为煎炸油,薯条和鸡排为煎炸物质进行煎炸实验。随煎炸时间延长取不同程度煎炸油检测,研究酸值、羰基值、极性组分、p-茴香胺值、过氧化值和总氧化值等理化指标与煎炸时间相关性。结果表明:所研究理化指标中酸值、羰基值和极性组分3项指标与煎炸时间相关性较好,可有效反映油品变坏程度,p-茴香胺值、过氧化值和总氧化值相关性较差。     

Heterocyclic amine formation during frying of frozen beefburgers

The formation of heterocyclic amines (HCAs) was studied during frying of beefburgers with different fat contents (6.7%, 16.1% and 39%). Beefburgers were fried from the frozen state for 60, 90, 120 s, and until the centre temperature had reached 72 °C (approximately 150 s) in a double‐sided pan fryer. The beefburgers were analysed for HCAs with solid‐phase extraction and LC/MS detection, and 2‐amino‐3,8‐dimethylimidazo[4,5‐f]quinoxaline (MeIQx), 2‐amino‐3,4,8‐trimethylimidazo[4,5‐f]quinoxaline (4,8‐DiMeIQx), 2‐amino‐1‐methyl‐6‐phenylimidazo[4,5‐b]pyridine (PhIP), 1‐methyl‐9H‐pyrido[3,4‐b]indole (Harman) and 9H‐pyrido[3,4‐b]indole (Norharman) were detected in all samples. The concentrations of HCAs ranged between 0 and 2.3 ng g^?1. The HCAs concentrations were fitted to a first‐order reaction model. The amounts of HCAs in beefburgers fried from the frozen state were in the same range as in beefburgers that have reached room temperature before frying. Furthermore, it was found that the formation of HCAs is not only concentration‐controlled but also mass transport‐controlled and that kinetic models stated in earlier studies fit relatively well our analysed values on HCAs in fried beefburgers.     

Inter-particle space fractions in fried batter coatings as influenced by batter formulation and pre-drying time

Evaluation different fractions of the spaces in a fried product that are occupied by air, moisture, or fat provides useful information for researcher and manufacturer to better understand the mechanism of oil absorption during frying. The objective of this study was to determine the influence of batter formulations and pre-drying on the fraction of inter-particle spaces in batter coating. Pre-drying decreased the amount of fat to 2.97 g/100 g compared to non-pre-dried samples which showed 4.37 g/100 g fat content. Higher rice flour content in batter significantly increased the fraction of inter-particle spaces occupied by air (SOA), and decreased the fraction of spaces occupied by moisture (SOM) and fat (SOF). Longer pre-drying times showed greater fraction of spaces occupied by air, and smaller fraction of spaces occupied by moisture and fat. SOA, SOM, and SOF of the batter systems ranged from 2.2% to 46.03%, 2.55 to 47.07%, and 0.35% to 11.11%, respectively. Using higher amount of wheat flour in batter and longer pre-drying time showed to significantly decrease fat uptake during frying.     

Acrylamide formation is prevented by divalent cations during the Maillard reaction

The effects of mono- and divalent cations on the formation of acrylamide were studied in a fructose-asparagine model system at 150 and 180 °C. At amounts equivalent to those of asparagine and fructose, added divalent cations, such as Ca²⁺, were found to prevent acrylamide formation completely, whereas monovalent cations, such as Na⁺, almost halved the acrylamide formed in the model system. It was confirmed by mass spectrometric analyses of pyrolyzates that the formation of the Schiff base of asparagines, which is the key intermediate leading to acrylamide, was prevented by the cations. Meanwhile, the reaction proceeded to form brown coloured products. Dipping potatoes into calcium chloride solution inhibited the formation of acrylamide by up to 95% during frying. The sensory quality of fried potato strips, in terms of golden yellow colour and crispy texture, was not adversely affected by this treatment.     

食用植物油煎炸过程中的品质变化北大核心CSCD

利用花生油、大豆油、调和油、棕榈油4种食用植物油作为煎炸油对豆腐、裹粉鸡柳、油条3种食材进行煎炸,研究煎炸时间对煎炸油极性组分含量及羰基值的影响,确定煎炸油时间预警点,同时研究了不同煎炸油品种、不同食材对煎炸油极性组分含量的影响。结果表明:极性组分含量、羰基值均与煎炸时间呈正相关(r_(极性组分)=0.809,r_(羰基值)=0.859,P=0.000);煎炸6~11 h煎炸油极性组分含量均值从初始的11.85%增至20.96%,最大值为34.10%,可作为煎炸油质量不达标的时间预警点;煎炸12 h,极性组分含量从低到高依次为花生油、棕榈油、调和油、大豆油,含量分别为21.1%、24.1%、26.8%、27.8%,豆腐、裹粉鸡柳、油条煎炸油中极性组分含量分别为17.7%、25.0%、32.2%;煎炸18 h,极性组分含量增大程度由低到高为棕榈油/调和油、大豆油、花生油,煎炸食材用油为豆腐煎炸油、裹粉鸡柳煎炸油、油条煎炸油。     

深度油炸过程煎炸油的氧化及其对油炸外裹糊鱼块品质的影响

目的 探究深度油炸过程煎炸油的氧化,并进一步研究煎炸油氧化对油炸外裹糊鱼块品质的影响。方法 分别采用棕榈油、大豆油、葵花籽油、小麦胚油在150、160、170、180、190℃下油炸外裹糊鱼块,测定煎炸油的酸价、过氧化值、黏度、介电常数以及油炸外裹糊鱼块外壳的水分含量、油脂含量、表面色度。结果 随着油炸温度的升高,煎炸油的游离脂肪酸含量增加,导致煎炸油的酸价、黏度和介电常数升高,过氧化值呈现波动下降的趋势;油炸外裹糊鱼块的水分含量逐渐减少,油脂含量逐渐增加,L*和b*呈递减趋势、a*呈递增趋势,且使用4种煎炸油的各项指标存在明显差异。结论 煎炸油的油炸温度和不饱和脂肪酸含量显著影响了煎炸油的氧化,导致外裹糊鱼块深度油炸过程中水分蒸发和油脂吸收有明显差异,最终影响了油炸外裹糊鱼块的品质。