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范书翰 《机械工人(热加工)》1987,(3)
沈阳真空技术研究所技协积极发挥工程技术人员的专长,研制出了DKYLZ-100型离子镀膜机,用这台设备镀出氮化钛膜层的刀具如插齿刀、滚齿刀、拉刀、钻头、丝锥等比不经镀层的刀具,提高刀具寿命3~18.9倍。经测定未镀膜高速钢刀具其显微硬度为HV800,镀氮化钛后的显微硬度达HV1800。 相似文献
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高速钢丝锥刃口电解强化技术 总被引:9,自引:0,他引:9
研究一种刀具刃口的电解强化方法,以期提高刀具寿命和切削稳定性.设计刀具刃口电解强化装置和工艺流程.以高速钢丝锥为实例,确定刀具刃口电解强化的电解液配方,选择阴极材料等工艺参数,研究刃口强化量与极间距离、电流密度、抛光持续时间和极间电压之间的关系.用优化工艺参数电解强化处理丝锥,刃口整齐,丝锥各刀齿刃口强化量均匀,符合刃口强化的几何形状,刃口强化后丝锥前刀面表面粗糙度降低.利用以上研究结果,进行切削40Cr、ZG230~450和1Cr18Ni9Ti的切削试验,加工400r和ZG230~450丝锥寿命提高2倍左右,加工不锈钢丝锥寿命影响不明显.研究表明,采用电解强化方法处理高速钢丝锥可以提高其使用寿命,效果与被加工材料和刃口强化量有关. 相似文献
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本文以M2Al高速钢丝锥为研究对象,在常规热处理中引入深冷处理工艺,设计了四种不同的工艺对丝锥进行了处理,并进行攻丝试验,探究深冷处理工艺对丝锥寿命的影响.研究表明:深冷处理工艺有效的提高了丝锥的使用寿命,最优深冷工艺组丝锥攻丝孔数达到了88个,相较于常规工艺组寿命提高了1.6倍;通过微观分析发现耐磨性提高的原因是二次... 相似文献
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高速钢对焊丝锥断裂原因分析 总被引:1,自引:1,他引:0
1 问题的提出1998年我厂生产的G112 和M52规格的高速钢对焊丝锥 (刃部材质W6Mo5Cr4V2 ,柄部材质 4 5钢 )经对焊、机加工、淬火、回火后再进行机加工时 ,发现部分丝锥距高速钢刃部一侧出现横断裂纹 (见图 1和图 2 )。图 1 G112 丝锥裂纹部位图 2 M5 2丝锥裂纹部位通过对断裂丝锥作常规分析可知 :两种规格丝锥的化学成分均符合国家标准 ;刃部表面硬度合格( 63~ 64HRC) ;焊缝高速钢处金相组织符合要求。检查丝锥断口后可知 :①G112 丝锥断口位于距焊缝不远的高速钢刃部一侧 (与焊缝接近重合 ) ,断口从铣刀柄部加工平面直角根… 相似文献
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高速钢是制造金属切削刀具的主要材料,它的使用面广量大,在我国刀具材料构成中,高速钢占有绝对的比例,约占80%以上。为了充分发挥高速钢的切削性能,提高刀具的耐磨性,可在其表面上镀覆一薄层耐磨的难熔金属化合物(简称涂层刀具)。试验表明。在高速钢车刀、钻头、铰刀、丝锥、立铣刀、拉刀和齿轮滚刀等刀只上涂上一层2~5μm厚的氮化钛(TiN)涂层后,硬度可达HRC80以上,并且表面摩擦系数减小,刀具耐用度可提高2~5倍,甚至10倍。但涂层刀具使用的效果与涂层方法、涂层材料、涂前刀具的处理以及刀具的合理使用等有关,现就上述问题介绍如下: 一、涂层方法目前生产上常用的涂层方法有两种:物理气相沉 相似文献
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Friction and Wear Performance of Boron Doped,Undoped Microcrystalline and Fine Grained Composite Diamond Films 总被引:1,自引:0,他引:1
Chemical vapor deposition(CVD) diamond films have attracted more attentions due to their excellent mechanical properties. Whereas as-fabricated traditional diamond films in the previous studies don’t have enough adhesion or surface smoothness, which seriously impact their friction and wear performance, and thus limit their applications under extremely harsh conditions. A boron doped, undoped microcrystalline and fine grained composite diamond(BD-UM-FGCD) film is fabricated by a three-step method adopting hot filament CVD(HFCVD) method in the present study, presenting outstanding comprehensive performance, including the good adhesion between the substrate and the underlying boron doped diamond(BDD) layer, the extremely high hardness of the middle undoped microcrystalline diamond(UMCD) layer, as well as the low surface roughness and favorable polished convenience of the surface fine grained diamond(FGD) layer. The friction and wear behavior of this composite film sliding against low-carbon steel and silicon nitride balls are studied on a ball-on-plate rotational friction tester. Besides, its wear rate is further evaluated under a severer condition using an inner-hole polishing apparatus, with low-carbon steel wire as the counterpart. The test results show that the BD-UM-FGCD film performs very small friction coefficient and great friction behavior owing to its high surface smoothness, and meanwhile it also has excellent wear resistance because of the relatively high hardness of the surface FGD film and the extremely high hardness of the middle UMCD film. Moreover, under the industrial conditions for producing low-carbon steel wires, this composite film can sufficiently prolong the working lifetime of the drawing dies and improve their application effects. This research develops a novel composite diamond films owning great comprehensive properties, which have great potentials as protecting coatings on working surfaces of the wear-resistant and anti-frictional components. 相似文献
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0 INTRODUCT[ONDiamond is a kind Of excellent cutting tool material for cutting non-fermus metal and nonmetallicmaterials. Because of the limited supply and high cost of natural diamond it has been mainly used forspecial aPPlications Where no other tools can Perform satisfactorily.The study of dePOsition of diamond film on cutting tools and its wide aPPlications began in 1980.Great Progress has been made at the same time. The [ypical principles used in coated-cutting tool are thehacrow… 相似文献
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The effect of normal load and sliding speed on the tribological properties of a thin film of ultra-high-molecular-weight polyethylene (UHMWPE) coated onto a polyether ether ketone (PEEK) substrate sliding against a stainless steel ball in dry conditions are investigated. Wear tests are carried out with a ball-on-disc configuration to evaluate the tribological properties of the plasma-treated PEEK samples coated with UHMWPE film at different normal loads (5, 7, and 9 N) and linear speeds (0.1, 0.2, and 0.5 m/s). The coated samples exhibited a very low coefficient of friction of ~0.09 compared to that of uncoated PEEK samples, which showed a coefficient of friction of ~0.3. 相似文献
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Jung-Eun Lee Hyun-Joon Kim Dae-Eun Kim 《Journal of Mechanical Science and Technology》2010,24(1):97-101
Thin film coatings are commonly utilized to prevent wear, modify surface properties, and manipulate the frictional behavior
of various mechanical systems. The behavior of a coating has a direct effect on the life as well as performance of the system.
However, the coating itself is subject to damage, and the quality of the coating is related to the adhesion characteristics
between the coating and the substrate. Therefore, a quantitative assessment of the adhesion properties of thin film is important
to guarantee the reliability of not only the thin film but also the mechanical system. In this study, ramp loading scratch
tests were performed to assess the adhesion characteristics of Ag and ZnO thin films coated on a silicon wafer. Silver thin
film, deposited by sputtering, and ZnO thin film, fabricated by a sol-gel method, were used as scratch specimens. Scratch
tests using a diamond tip were performed with a continuously increasing normal force. During the scratch test, the normal
and frictional forces were monitored to assess the integrity of the film. The Benjamin and Weaver model commonly used for
obtaining the horizontal force during the scratching of films coated on a substrate showed large discrepancies with the experimental
results. In this work, the model was modified with a plowing term to minimize the difference between the experimental and
theoretical results. Using the modified model, the experimental results could be predicted with an accuracy of about 10%. 相似文献
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The mechanical and tribological properties of amorphous carbon films have been studied in more detail in recent years because
these films (a) can be deposited near room temperature, thus allowing film deposition on common engineering alloys (i.e.,
aluminum and steel) without altering their mechanical properties, and (b) are smooth and conform to surface roughness of the
substrate, thus requiring no post deposition processing. In addition, amorphous carbon films exhibit low unlubricated sliding
friction in contact with steel and ceramics which is comparable to that of steel against steel in a lubricated contact. The
wear resistance of these films is also better than Ti‐based hard coatings. Further improvement in film tribological properties
can be achieved by modifying film chemical composition. Because of these attractive features, amorphous carbon films have
been evaluated in several applications including automotive, electronic and biomedical engineering. However, environmental
factors such as oxygen and humidity have been found to influence tribological properties significantly. This paper reviews
the current understanding of the tribological properties of both hydrogenated and non‐hydrogenated amorphous carbon films,
the mechanisms responsible for low friction coefficient and identifies areas that require further research.
This revised version was published online in June 2006 with corrections to the Cover Date. 相似文献
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《Wear》2006,260(7-8):745-750
Rare-earth (RE) (lanthanum-based) thin films were prepared on hydroxylated glass substrates by a self-assembling process from specially formulated solution. Atomic force microscope (AFM) and X-ray photoelectron spectrometry (XPS) and scanning electron microscope (SEM) are used to characterize the thin films. The tribological properties of the as-prepared thin films sliding against a steel ball were evaluated on a friction and wear tester. The tribological experiment shows that the friction coefficient of glass substrate reduced from 0.85 to 0.13 after the formation of RE self-assembled film (SAM) on its surface. And the RE self-assembled film has longer wear life (2880 sliding pass). It is demonstrated that RE self-assembled film exhibited good wear resistant property. The superior friction reduction and wear life of RE films are attributed to good adhesion of the film to the substrate and special characteristic of the RE elements. 相似文献
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MoS2 metal composite coatings have been successful used in dry turning, but its suitability for dry drilling has not been yet established. Therefore, it is necessary to study the friction and wear behaviors of MoS2/Zr coated HSS in sliding wear and in drilling processes. In the present study, MoS2/Zr composite coatings are deposited on the surface of W6Mo5Cr4V2 high speed steel(HSS). Microstructural and fundamental properties of these coatings are examined. Ball-on-disc sliding wear tests on the coated discs are carried out, and the drilling performance of the coated drills is tested. Test results show that the MoS2/Zr composite coatings exhibit decreases friction coefficient to that of the uncoated HSS in sliding wear tests. Energy dispersive X-ray(EDX) analysis on the wear surface indicates that there is a transfer layer formed on the counterpart ball during sliding wear processes, which contributes to the decreasing of the friction coefficient between the sliding couple. Drilling tests indicate that the MoS2/Zr coated drills show better cutting performance compared to the uncoated HSS drills, coating delamination and abrasive are found to be the main flank and rake wear mode of the coated drills. The proposed research founds the base of the application of MoS2 metal composite coatings on dry drilling. 相似文献
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用直流磁控溅射在钢基体上交替溅射制备了MoSx/MoSx-Mo纳米多层膜。采用划痕仪测试薄膜与基体的结合力;采用SEM和XRD分析了纳米多层膜的形貌和显微结构;在球-盘式微摩擦试验机上测试了纳米多层膜在真空和潮湿空气中的摩擦学性能。结果表明,纳米多层膜的结合力优于纯MoS2膜。随着溅射沉积气压的升高,MoSx(002)面择优取向减弱,纳米多层膜的结合力下降。溅射气压0.24 Pa沉积的纳米多层膜在真空和潮湿空气中都呈现出最低的摩擦因数和磨损率,具有优异的环境摩擦磨损特性。 相似文献