Total frying-use time effects on soybean-oil deterioration and on tortilla chip quality

Refined soybean oils were degraded at 190°C for 60h to a total polar material of 61.54%. The effect of fresh to highly degraded oil on the physical and thermal properties of the oil as well as on the Final quality of tortilla chips was determined. Surface tension decreased significantly with oil degradation (P < 0.05). Colour readings also changed significantly with oil degradation (P < 0.05) and were more pronounced after 30h of frying. Foam and off-flavour developed between 20 and 30h of degradation suggesting that the oil should have been discarded when the total polar material reached 27%. The convective heat transfer coefficient changed more rapidly after 30h of frying. The values of the convective heat transfer coefficient correlated highly with viscosity (−0.98). The oils, whether fresh or degraded, behaved as Newtonian fluids. Viscosity was significantly affected by oil degradation time and temperature (P < 0.05). The effect of temperature on the viscosity of the oils was described by an Arrhenius equation. Viscosity changed more rapidly with temperature as the degradation time increased. Tortilla chips were fried in fresh and degraded soybean oils. Total oil content and fracturability of tortilla chips were not affected significantly by oil degradation time (P < 0.05). However, the oil content adhering to the surface of the tortilla chips was significantly higher (P < 0.05) in the tortilla chips fried in degraded oil than in fresh oil.     

Effect of Degree of Starch Gelatinization on Quality Attributes of Fried Tortilla Chips

ABSTRACT: The effect of degree of starch gelatinization on the quality attributes of tortilla chips was studied. Three different samples were prepared: control (45% of starch gelatinized before frying), freeze-dried (5% of starch gelatinized before frying), and steamed-baked tortilla chips (87% starch gelatinized before frying). Compared to the control chips, the steamed-baked tortillas produced chips with lower oil content. They shrunk the most and showed a high degree of puffiness and lower crunchiness. Their texture was harder and not very crunchy. The majority of the oil in these chips was located at the surface. The freeze-dried tortilla yielded chips with high oil content. The texture was soft, and the porosity was very low, providing unacceptable characteristics in tortilla chips.     

SIMULTANEOUS HEAT and MASS TRANSFER DURING the DEEP FAT FRYING of TORTILLA CHIPS

The heating and water loss of a single tortilla chip during deep fat frying was investigated experimentally and the data were analyzed by writing two heat and mass transfer balances. the equations were solved using explicit finite difference technique. Oil uptake as a function of frying time was described by a first order exponential equation. the empirical and theoretical heat and mass transfer agreed well.
The effect of oil temperature on the moisture loss and oil uptake as a function of frying time was analyzed. Moisture loss rate increased as temperature increased. the effects of temperature on oil uptake were not significant during the first 15 s of frying, however, the final oil content was higher for the tortilla chip fried at 190C than at 150C for 60 s.     

Physical and thermal properties of potato chips during vacuum frying

Vacuum frying (1.33 kPa), with the aid of a de-oiling mechanism, was used to produce low-fat potato chips.The kinetics of oil absorption and oil distribution in the potato chips was studied so that effectiveness of the de-oiling system could be established. Non-linear regression was used to fit the experimental data to the models used to describe oil absorption in potato chips with time.Moisture content, oil content, microstructure, diameter and thickness expansion, bulk density, true density, and porosity of chips fried at different temperatures (120, 130, and 140 °C) was performed to evaluate the effect of process temperature on the product. The convective heat transfer coefficient at the oil-chip interface was determined for the same temperature range.The final oil content of the potato chips was 0.072 ± 0.004, 0.062 ± 0.003, and 0.059 ± 0.003 g/g solid for frying temperatures of 120, 130, and 140 °C, respectively. These values are lower (80-87% less) than those found in the not de-oiled potato chips, which indicates that the de-oiling mechanism is crucial in vacuum frying processing. A significant difference (P < 0.05) was observed in oil content and oil distribution within temperatures. The rate of change in product quality attributes was greatly affected by temperature; however, the final values of moisture content, bulk density, true density, porosity, diameter shrinkage, and thickness expansion were not affected by temperature.During vacuum frying, the convective heat transfer coefficient changed considerably as frying progressed; moreover, it increased with temperature reaching a maximum between 2200 and 2650 W/m² K depending on frying temperature.     

High-Temperature Natural Antioxidant Improves Soy Oil for Frying

ABSTRACT:  The objectives of this study were to determine the frying stability of soybean oil (SBO) treated with a natural citric acid-based antioxidant, EPT-OILShield™ able to withstand high temperatures and to establish the oxidative stability of food fried in the treated oil. Soybean oil with 0.05% and 0.5% EPT-OILShield and an untreated control SBO were used for intermittent batch frying of tortilla chips at 180 °C for up to 65 h. Oil frying stability was measured by free fatty acids (FFA) and total polar compounds (TPC). Chips were aged for up to 4 mo at 25 °C and evaluated for rancid flavor by a 15-member, trained, experienced analytical sensory panel and for hexanal content as an indicator of oxidation. Oil with 0.05% EPT-OILShield had significantly less FFA and TPC than the control. The effect of EPT-OILShield was apparently retained in aged chips because hexanal levels were significantly lower in chips fried in oil with 0.05% EPT-OILShield than in chips fried in the control. Tortilla chips fried in the control were rancid after 2 mo at 25 °C at sampling times evaluated from 25 to 65 h; however, chips fried in oil with 0.05% EPT-OILShield and used for 65 h were described as only slightly rancid after 4 mo. Gamma tocopherol levels were significantly higher in the chips fried in the oil with 0.05% EPT-OILShield than in the control, helping to inhibit oxidation in the tortilla chips during storage.     

Effects of processing conditions on the quality of vacuum‐fried carrot chips

The effects of pretreatment and vacuum frying conditions on the quality of fried carrot chips were studied. The moisture and oil contents of fried carrot chips were significantly (p < 0.05) reduced when blanched carrot slices were pretreated by immersion in fructose solution and freezing prior to vacuum frying. Furthermore, more uniform porosity was observed on the vertical cross‐section of carrot chips when examined by scanning electron microscopy. During vacuum frying, the moisture content, colour and breaking force of carrot chips decreased while the oil content increased with increasing frying temperature and time. However, there was no apparent change in Hunter ΔE with time when the frying temperature was below 100 °C and the frying time was below 25 min. Results of this study suggest that vacuum frying at moderate temperature (90–100 °C) for 20 min can produce carrot chips with lower moisture and oil contents as well as good colour and crispy texture. Copyright © 2005 Society of Chemical Industry     

BULK THERMAL CONDUCTIVITY AND DIFFUSIVITY OF SOYBEAN

Bulk thermal conductivity of soybean, determined by the transient heat flow method, exhibited positive linear correlation with moisture content. The bulk thermal conductivity values increased from 0.1157 to 0.1756 W/m-K in the moisture range of 8.1 to 25% d.b. Further, thermal diffusivity of soybean, computed from the values of thermal conductivity, specific heat and bulk density showed linear increase from 2.94 × 10⁻⁴ to 3.07 × 10⁻⁴ m²/h in the specified range of 8.1 to 25% d.b. moisture content.     

电导率法快速检测煎炸油品质的研究

本文对煎炸油品质的电导率法快速检测进行了研究。以猪油和花生油为煎炸用油,进行连续煎炸,采用柱层析法测定煎炸油中极性组分的含量;采用电导率法测定相应煎炸油的电导率。结果表明,猪油和花生油的极性物质含量随煎炸时间的延长而不断增大;而电导率随时间的变化规律不明显;极性物质含量和电导率的线性关系不显著;加入抗氧化剂的食用油中极性物质含量相应减少,增加较缓慢。因此,电导率法能否快速检测煎炸油品质还需进一步的研究。     

Thermophysical properties of medium grain rough rice (<Emphasis Type="Italic">LIDO cultivar</Emphasis>) at medium and low temperatures

Bulk density, specific heat capacity, bulk thermal conductivity and bulk thermal diffusivity of medium-grain rough rice (LIDO cultivar) have been studied. Specific heat was determined by DSC, thermal conductivity by the probe method and bulk thermal conductivity indirectly from bulk density, specific heat capacity and bulk thermal conductivity. All the thermal properties have been determined at different moisture contents and temperatures used during cooling and storage operations and the effect of these variables has been investigated. It has been shown that moisture content has the greatest effect on specific heat and bulk thermal conductivity. Temperature also affected these thermal properties, but to a smaller extent. Mathematical expressions have been developed to determine each of these thermophysical properties as a function of moisture content and temperature.List of Abbreviations and Symbols C_p Specific heat capacity (kJ/kg °C) - k Bulk thermal conductivity (W/m °C) - T Temperature (ºC) - W Moisture content (%, d.b.) - Bulk thermal diffusivity (m²/s) - Bulk density (kg/m³)     

THERMAL PROPERTIES OF SHRIMPS, FRENCH TOASTS AND BREADING

Thermal properties of fried products namely butterfly and popcorn shrimp, French toast and breading were determined for a wide range of temperature (20 to 140C), moisture content (3.3 to 87.4% w.b.) and fat content (0.005 to 0.618 kg/kg dry weight) typically encountered during deep‐fat frying. Solid density of the products ranged from 1034 to 1508 kg/m³. Solid density increased with decreasing moisture content of product. Thermal conductivity ranged from 0.03 to 0.85 W/mC. Specific heat ranged from 1.51 to 4.67 kJ/kgC. The results were in the range of published data for similar products. Temperature, moisture and fat content affected variations of thermal conductivity and specific heat. Regression equations were used to fit experimental data.     

Heat transfer properties of chicken-drum muscle

Thermal properties namely bulk density, specific heat capacity and thermal conductivity of chicken-drum muscle were measured over a wide range of muscle moisture content and temperature. Variation of muscle density was quadratic with respect to moisture content. Specific heat capacity and thermal conductivity also showed quadratic variation with moisture content. The effect of temperature on specific heat capacity was related to the state of thermal denaturation of the chicken muscle protein. Regression equations of density, specific heat capacity and thermal conductivity are presented. © 1998 Society of Chemical Industry.     

Two-stage frying process for high-quality sweet-potato chips

Vacuum frying (1.33 kPa), with the aid of a de-oiling mechanism, was used to produce low-fat sweet potato chips. The kinetics of oil absorption and oil distribution in the chips (total, internal, and surface oil content) was studied so that effectiveness of the de-oiling system could be established. Product quality attributes (PQAs) such as moisture content, oil content, diameter shrinkage, and thickness expansion, as well as, color, texture, bulk density, true density, and porosity of chips fried at different temperatures (120, 130, and 140 °C) was performed to evaluate the effect of process temperature on the product.     

Effect of nixtamalization processes on mitigation of acrylamide formation in tortilla chips

Food Science and Biotechnology - Acrylamide can be generated from food components during tortilla chips frying. Thus, the aim of this research was to study different nixtamalization processes as...     

香菇脆片真空油炸过程中传质规律

真空油炸过程中传质现象对真空油炸果蔬脆片的品质和安全控制极为重要。研究了油炸温度（80、90、100℃）、真空度（0.075、0.085、0.095 MPa）、预处理方式（漂烫,漂烫+浸渍+涂膜）对香菇脆片真空油炸过程中水分扩散和油脂吸收的影响,结果表明:香菇脆片的含水率随油炸时间的增加而逐渐降低,采用Pabis经验模型能较好模拟香菇脆片真空油炸过程中的水分变化;利用菲克定律建立模型,得到香菇真空油炸的水分有效扩散系数为2.47×10-9~7.70×10-9 m2/s,并且随着油炸温度和真空度的升高而增大;采用浸渍和涂膜处理降低了水分有效扩散系数。香菇片的油脂含量随着油炸时间的增加而逐渐升高,一段时间后达到稳定值;浸渍和涂膜处理降低了真空油炸香菇脆片的含油率。Pabis经验模型能够较好的模拟真空油炸香菇脆片的油脂含量变化,油炸温度和真空度对香菇脆片的平衡含油率（Y_max）影响不大,油脂吸收系数（K_Y）随着油炸温度和真空度的升高而增加。     

Optimization of processing conditions to reduce oil uptake and enhance physico-chemical properties of deep fried rice crackers

Physico-chemical properties of fried rice crackers were studied as a function of fish powder content, processing conditions, frying temperature and frying time. The results showed that addition of fish powder content at 5, 10 and 15 g/100 g reduced the oil uptake by approximately 10, 14 and 22 g/100 g (db), respectively in comparison to the control without fish powder. The deep fried rice crackers mixed with fish powder tended to be lower in hardness, lower in expansion ratio and higher in bulk density in comparison to the control sample. The color parameter, L^∗ of fried rice crackers decreased with increase in fish powder content. In contrast, a^∗ and b^∗ values increased with increase in fish powder content. The moisture content of deep fried rice crackers decreased with increase in frying temperature and frying time. The oil uptake in fried rice crackers increased with increase in frying time but decreased with increase in frying temperature. With increase in frying temperature and time, the texture of rice crackers became harder, the bulk density increased, and the expansion ratio decreased. The optimum conditions resulting in desirable physico-chemical properties and minimum oil uptake were rice crackers with fish powder content of 9 g/100 g, fried at a temperature of 220 °C for 60 s.     

Effect of pore characteristics on oil absorption behavior during frying of potato chips

Developing an adequate understanding of oil absorption helps in producing healthier fried foods, however mechanism of oil absorption is required to be clarified. In this study, influence of porous structure on oil penetration and distribution of potato chips during frying was investigated. The results showed that pores with diameters 10–100 μm owned 49.37%–67.36% of total pore volume and its proportion increased during frying. Oil content increased to 61.20% at the frying time of 160 s, and oil gradually permeated samples during frying. Additionally, the pores with diameters of 10–100 μm and 100–200 μm possessed the positively correlation with oil content (p < 0.01). While pores with diameters of 0.3–10 μm was negatively correlated with oil content (p < 0.05). Bulk density decreased, while porosity, pore volume, and pore size increased during frying. This study provided a new insight into illustrate oil absorption of fried foods.     

The possibility of lowering oil content of potato chips by combining atmospheric frying with postfrying vacuum application

Four protocols involving the application of low pressures, either toward the end of frying or after frying, were investigated with the aim of lowering the oil content of potato chips. Protocol 1 involving frying at atmospheric pressure followed by a 3 min draining time constituted the control. Protocol 2 involved lowering of pressure to 13.33 kPa, 40 s before the end of frying, followed by draining for 3 min at the same pressure. Protocol 3 was the same as protocol 2, except that the pressure was lowered 3 s before the end of frying. Protocol 4 involved lowering the pressure to 13.33 kPa after the product was lifted from the oil and holding it at this value over the draining time of 3 min. Protocol 4 gave a product having the lowest oil content (37.12 g oil/100 g defatted dry matter), while protocol 2 gave the product with highest oil content (71.10 g oil/100 g defatted dry matter), followed by those obtained using protocols 1 and 3 (68.48 g oil/100 g defatted dry matter and 52.50 g oil/100 g defatted dry matter, respectively). Protocol 4 was further evaluated to study the effects of draining times and vacuum applied, and compared with the control. It was noted that over the modest range of pressures investigated, there was no significant effect of the vacuum applied on the oil content of the product. This study demonstrates that the oil content of potato chips can be lowered significantly by combining atmospheric frying with draining under vacuum.     

Effects of processing conditions on the quality of vacuum fried apple chips

The effects of pretreatment and processing conditions on the quality of vacuum fried apple chips were studied. As blanched apple slices were pretreated by immersing in fructose solution and freezing prior to vacuum frying, more uniform porosity was observed on the surface (or cross-section) of apple chips as examined by scanning electron microscopy (SEM). During vacuum frying, the moisture content and breaking force of apple chips decreased with increasing frying temperature and time while the oil content increased. The L values of fried apple chips decreased apparently with increasing frying temperature. However, when apple slices were fried at 100°C for up to 20 min, both a and b values increased rapidly. Statistical analysis with the central composite rotatable design showed that the moisture content, oil content, color, and breaking force of apple chips were significantly (P⩽0.05) correlated with concentration of immersing sugar solution, frying temperature and frying time. Based on surface responses and contour plots, optimum conditions were: vacuum frying temperature of 100–110°C, vacuum frying time of 20–25 min, and immersing fructose concentration of 30–40%.     

煎炸油在薯片煎炸过程中的品质变化

以煎炸油为研究对象,以薯片为煎炸原料,研究煎炸油煎炸过程中理化指标变化及各指标间的相关性。结果表明:在煎炸过程中,煎炸油的折光指数、色泽、酸值、羰基值和极性值均随时间的延长而增大;过氧化值随着煎炸时间延长先增大后逐渐减小;碘值随时间的延长而降低;比重、黏度、皂化值在煎炸过程中的变化无明显规律。酸值、羰基值、极性值、色泽和折光指数彼此之间有极显著的正相关性,且相关系数均大于0.9;煎炸油极性值的变化可通过色泽和酸值进行预测。     

真空油炸胡萝卜脆片基本特性的研究

真空油炸技术可用于生产高品质的果蔬脆片．主要研究了油炸温度和真空度对胡萝卜片水分质量分数、脂肪质量分数、色泽及质构的影响．试验表明：随着油炸温度和真空度的升高，其干燥和脂肪吸收速度相应提高，且两者呈一定的相关性．统计分析可知：油炸温度和真空度并不显著性影响脆片的白度（L）、红度（a）、黄度（b）值（P〉0．05）；对于脆片的破碎力而言，真空度具有显著性影响（P〈O．05），而油炸温度不具有显著性影响（P〉0．05）．