An examination of the role of plasma treatment for lean NOx reduction over sodium zeolite Y and gamma alumina Part 1. Plasma assisted NOx reduction over NaY and Al2O3

The role of plasma processing on NO_x reduction over γ-alumina and a basic zeolite, NaY was examined. During the plasma treatment NO is oxidized to NO₂ and propylene is partially oxidized to CO, CO₂, acetaldehyde, and formaldehyde. With plasma treatment, NO as the NO_x gas, and a NaY catalyst, the maximum NO_x conversion was 70% between 180 and 230 °C. The activity decreased at higher and lower temperatures.

As high as 80% NO_x removal over gamma alumina was measured by a chemiluminescent NO_x meter with plasma treatment and NO as the NO_x gas.

For both catalysts a simultaneous decrease in NO_x and aldehydes concentrations was observed, which suggests that aldehyde may be important components for NO_x reduction in plasma-treated exhaust.     

The activity and characterization of sol–gel Sn/Al2O3 catalyst for selective catalytic reduction of NOx in the presence of oxygen

Catalytic performance of Sn/Al₂O₃ catalysts prepared by impregnation (IM) and sol–gel (SG) method for selective catalytic reduction of NO_x by propene under lean burn condition were investigated. The physical properties of catalyst were characterized by BET, XRD, XPS and TPD. The results showed that NO₂ had higher reactivity than NO to nitrogen, the maximum NO conversion was 82% on the 5% Sn/Al₂O₃ (SG) catalyst, and the maximum NO₂ conversion reached nearly 100% around 425 °C. Such a temperature of maximum NO conversion was in accordance with those of NO_x desorption accompanied with O₂ around 450 °C. The activity of NO reduction was enhanced remarkably by the presence of H₂O and SO₂ at low temperature, and the temperature window was also broadened in the presence of H₂O and SO₂, however the NO_x desorption and NO conversion decreased sharply on the 300 ppm SO₂ treated catalyst, the catalytic activity was inhibited by the presence of SO₂ due to formation of sulfate species (SO₄²⁻) on the catalysts. The presence of oxygen played an essential role in NO reduction, and the activity of the 5% Sn/Al₂O₃ (SG) was not decreased in the presence of large oxygen.     

Selective catalytic reduction of NOx with NH3 over Cu-ZSM-5—The effect of changing the gas composition

The selective catalytic reduction of nitrogen oxides (NO_x) with ammonia over ZSM-5 catalysts was studied with and without water vapor. The activity of H-, Na- and Cu-ZSM-5 was compared and the result showed that the activity was greatly enhanced by the introduction of copper ions. A comparison between Cu-ZSM-5 of different silica to alumina ratios was also performed. The highest NO conversion was observed over the sample with the lowest silica to alumina ratio and the highest copper content. Further studies were performed with the Cu-ZSM-5-27 (silica/alumina = 27) sample to investigate the effect of changes in the feed gas. Oxygen improves the activity at temperatures below 250 °C, but at higher temperatures O₂ decreases the activity. The presence of water enhances the NO reduction, especially at high temperature. It is important to use about equal amounts of nitrogen oxides and ammonia at 175 °C to avoid ammonia slip and a blocking effect, but also to have high enough concentration to reduce the NO_x. At high temperature higher NH₃ concentrations result in additional NO_x reduction since more NH₃ becomes available for the NO reduction. At these higher temperatures ammonia oxidation increases so that there is no ammonia slip. Exposing the catalyst to equimolecular amounts of NO and NO₂ increases the conversion of NO_x, but causes an increased formation of N₂O.     

Improvement in selective catalytic reduction of nitrogen oxides by using dielectric barrier discharge

The behavior of the selective catalytic reduction of nitrogen oxides (NO_x) assisted by a dielectric barrier discharge was investigated. The principal function of the dielectric barrier discharge in the present system is to generate ozone, which is continuously fed to a chamber where the ozone and NO-rich exhaust gas (NO forms the large majority of NO_x) are mixed. In the ozonization chamber, a part of NO contained in the exhaust gas is oxidized to NO₂, and then the mixture of NO and NO₂ enters the catalytic reactor. The ozonization method proposed in this study was found to be more energy-efficient for the oxidation of NO to NO₂ than the typical nonthermal plasma process. The degree of NO oxidation was approximately equal to the amount of ozone added to the exhaust gas, implying that the decomposition of ozone into molecular oxygen was relatively slow, compared to its reaction with NO. When the exhaust gas was first treated by ozone to produce a mixture of NO and NO₂, a remarkable enhancement in the catalytic reduction of nitrogen oxides was observed. Neither NO₃ nor N₂O₅ was formed in the present system, but small amounts of ozone and N₂O (less than 5 ppm) were detected in the outlet gas.     

Catalytic oxidation of HCN over a 0.5% Pt/Al2O3 catalyst

The adsorption of HCN on, its catalytic oxidation with 6% O₂ over 0.5% Pt/Al₂O₃, and the subsequent oxidation of strongly bound chemisorbed species upon heating were investigated. The observed N-containing products were N₂O, NO and NO₂, and some residual adsorbed N-containing species were oxidized to NO and NO₂ during subsequent temperature programmed oxidation. Because N-atom balance could not be obtained after accounting for the quantities of each of these product species, we propose that N₂ and was formed. Both the HCN conversion and the selectivity towards different N-containing products depend strongly on the reaction temperature and the composition of the reactant gas mixture. In particular, total HCN conversion reaches 95% above 250 °C. Furthermore, the temperature of maximum HCN conversion to N₂O is located between 200 and 250 °C, while raising the reaction temperature increases the proportion of NO_x in the products. The co-feeding of H₂O and C₃H₆ had little, if any effect on the total HCN conversion, but C₃H₆ addition did increase the conversion to NO and decrease the conversion to NO₂, perhaps due to the competing presence of adsorbed fragments of reductive C₃H₆. Evidence is also presented that introduction of NO and NO₂ into the reactant gas mixture resulted in additional reaction pathways between these NO_x species and HCN that provide for lean-NO_x reduction coincident with HCN oxidation.     

A new NOx storage-reduction electrochemical catalyst

A new NO_x storage-reduction electrochemical catalyst has been prepared from a polycrystalline Pt film deposited on 8 mol% Y₂O₃-stabilized ZrO₂ (YSZ) solid electrolyte. BaO has been added onto the Pt film by impregnation method. The NO_x storage capacity of Pt-BaO/YSZ system was investigated at 350 °C and 400 °C under lean conditions. Results have shown that the electrochemical catalyst was effective for NO_x storage. When nitric oxides are fully stored, the catalyst potential is high and reaches its maximum. On the other hand, when a part of NO and also NO₂ desorb to the gas phase, the catalyst potential remarkably drops and finally stabilizes when no more NO_x storage occurs but only the reaction of NO oxidation into NO₂. Furthermore, the investigation has clearly demonstrated that the catalyst potential variation versus temperature or chemical composition is an effective indicator for in situ following the NO_x storage-reduction process, i.e. the storage as well as the regeneration phase. The catalyst potential variations during NO_x storage process was explained in terms of oxygen coverage modifications on the Pt.     

Influence of NO2 on the selective catalytic reduction of NO with ammonia over Fe-ZSM5

The influence of NO₂ on the selective catalytic reduction (SCR) of NO with ammonia was studied over Fe-ZSM5 coated on cordierite monolith. NO₂ in the feed drastically enhanced the NO_x removal efficiency (DeNOx) up to 600 °C, whereas the promoting effect was most pronounced at the low temperature end. The maximum activity was found for NO₂/NO_x = 50%, which is explained by the stoichiometry of the actual SCR reaction over Fe-ZSM5, requiring a NH₃:NO:NO₂ ratio of 2:1:1. In this context, it is a special feature of Fe-ZSM5 to keep this activity level almost up to NO₂/NO_x = 100%. The addition of NO₂ to the feed gas was always accompanied by the production of N₂O at lower and intermediate temperatures. The absence of N₂O at the high temperature end is explained by the N₂O decomposition and N₂O-SCR reaction. Water and oxygen influence the SCR reaction indirectly. Oxygen enhances the oxidation of NO to NO₂ and water suppresses the oxidation of NO to NO₂, which is an essential preceding step of the actual SCR reaction for NO₂/NO_x < 50%. DRIFT spectra of the catalyst under different pre-treatment and operating conditions suggest a common intermediate, from which the main product N₂ is formed with NO and the side-product N₂O by reaction with gas phase NO₂.     

Selective reduction of NO by NH3 over manganese–cerium mixed oxides: Relation between adsorption, redox and catalytic behavior

Manganese–cerium mixed oxide catalysts with different molar ratio Mn/(Mn + Ce) (0, 0.25, 0.50, 0.75, 1) were prepared by citric acid method and investigated concerning their adsorption behavior, redox properties and behavior in the selective catalytic reduction of NO_x by NH₃. The studies based on pulse thermal analysis combined with mass spectroscopy and FT-IR spectroscopy uncovered a clear correlation between the dependence of these properties and the mixed oxide composition. Highest activity to nitrogen formation was found for catalysts with a molar ratio Mn/(Mn + Ce) of 0.25, whereas the activity was much lower for the pure constituent oxides. Measurements of adsorption uptake of reactants, NO_x (NO, NO₂) and NH₃, and reducibility showed similar dependence on the mixed oxide composition indicating a clear correlation of these properties with catalytic activity. The adsorption studies indicated that NO_x and NH₃ are adsorbed on separate sites. Consecutive adsorption measurements of the reactants showed similar uptakes as separate measurements indicating that there was no interference between adsorbed reactants. Mechanistic investigations by changing the sequence of admittance of reactants (NO_x, NH₃) indicated that at 100–150 °C nitrogen formation follows an Eley–Rideal type mechanism, where adsorbed ammonia reacts with NO_x in the gas phase, whereas adsorbed NO_x showed no significant reactivity under conditions used.     

Simulation of NO and NO2 sorption–desorption–reduction behaviours on Pt-impregnated HPW supported on TiO2

NO and NO₂ (NO_x) sorption, desorption and reduction by hydrogen, carbon monoxide and/or propene were investigated on a TiO₂-supported heteropolyacid, 12-tungstophosphoric acid hexahydrate (HPW), promoted by platinum. A model taking into account NO_x sorption, desorption and reduction was established. Kinetic constants for NO_x sorption, desorption and reduction were extracted by modelling for the investigated range of temperature (170–300 °C).     

Selective catalytic reduction of NO and NO2 at low temperatures

The fast SCR reaction using equimolar amounts of NO and NO₂ is a powerful means to enhance the NO_x conversion over a given SCR catalyst. NO₂ fractions in excess of 50% of total NO_x should be avoided because the reaction with NO₂ only is slower than the standard SCR reaction.

At temperatures below 200 °C, due to its negative temperature coefficient, the ammonium nitrate reaction gets increasingly important. Half of each NH₃ and NO₂ react to form dinitrogen and water in analogy to a typical SCR reaction. The other half of NH₃ and NO₂ form ammonium nitrate in close analogy to a NO_x storage-reduction catalyst. Ammonium nitrate tends to deposit in solid or liquid form in the pores of the catalyst and this will lead to its temporary deactivation.

The various reactions have been studied experimentally in the temperature range 150–450 °C for various NO₂/NO_x ratios. The fate of the deposited ammonium nitrate during a later reheating of the catalyst has also been investigated. In the absence of NO, the thermal decomposition yields mainly ammonia and nitric acid. If NO is present, its reaction with nitric acid on the catalyst will cause the formation of NO₂.     

NOX removal in excess oxygen by plasma-enhanced selective catalytic reduction

In the off-gases of internal combustion engines running with oxygen excess, non-thermal plasmas (NTPs) have an oxidative potential, which results in an effective conversion of NO to NO₂. In combination with appropriate catalysts and ammonia (NH₃-SCR) or hydrocarbons (HC-SCR) as a reducing agent, this can be utilized to reduce nitric oxides (NO and NO₂) synergistically to molecular nitrogen.

The combination of SCR and cold plasma enhanced the overall reaction rate and allowed an effective removal of NO_X at low temperatures. Using NH₃ as a reducing agent, NO_X was converted to N₂ on zeolites or NH₃-SCR catalysts like V₂O₅–WO₃/TiO₂ at temperatures as low as 100–200 °C. Significant synergetic effects of plasma and catalyst treatment were observed both for NH₃ stored by ion exchange on the zeolite and for continuous NH₃ supply.

Certain modifications of Al₂O₃ and ZrO₂ have been found to be effective as catalysts in the plasma-assisted HC-SCR in oxygen excess. With an energy supply of about 30 eV/NO-molecule, 500 ppm NO was reduced by more than half at a temperature of 300 °C and a space velocity of 20 000 h⁻¹ at the catalyst. The synergistic combinations of NTP and both NH₃- and HC-SCR have been verified under real diesel engine exhaust conditions.     

On the dynamic behavior of “NOx-storage/reduction” Pt–Ba/Al2O3 catalyst

The NO_x storage and reduction functions of a Pt–Ba/Al₂O₃ “NO_x storage–reduction” catalyst has been investigated in the present work by applying the transient response and the temperature programmed reaction methods, by using propylene as the reducing agent. It is found that: (i) the storage of NO_x occurs first at BaO and then at BaCO₃, which are the most abundant sites following regeneration of catalyst with propylene; (ii) the overall storage process at BaCO₃ is slower than at BaO; (iii) CO₂ inhibits the NO_x storage at low temperatures; (iv) the amount of NO_x stored up to catalyst saturation at 350 °C corresponds to 17.6% of Ba; (v) the reduction of stored NO_x groups is fast and is limited by the concentration of propylene in the investigated T range (250–400 °C); (vi) selectivity to N₂ is almost complete at 400 °C but is significantly lower at 300 °C due to the formation of NO which can be tentatively ascribed to the presence of unselective Pt–O species.     

The effect of hydrogen on the selective catalytic reduction of NO in excess oxygen over Ag/Al2O3

The selective catalytic reduction (SCR) of nitrogen oxides (NO_x) by propane in the presence of H₂ on sol–gel prepared Ag/Al₂O₃ catalysts (0.5–5 wt.% Ag) was investigated. It was confirmed that hydrocarbon-assisted SCR of NO_x is remarkably enhanced by co-feeding hydrogen to a lean exhaust gas mixture (λ>1), attaining considerable activity within a wide temperature window (470–825 K). The samples had marginal activity at 575 K without co-fed H₂, but achieved up to 60% NO_x conversion in the presence of H₂ at a space velocity of 30,000 h⁻¹. NO₂ as NO_x feed component is not converted to N₂ by C₃H₈ to a substantial extent under lean conditions. This points to an activation route of NO through direct conversion to adsorbed nitrite/nitrate or to a dissociation of NO over Ag⁰, formed through short-term reduction by H₂. The nature of Ag species was characterized by X-ray diffraction, temperature-programmed reduction, pulse thermoanalytical measurements, electron microscopy and FTIR spectroscopy. It could be shown that Ag₂O nano-sized clusters are predominantly present on all samples, whereas formation of silver aluminate could not be confirmed. Nano-sized Ag₂O clusters can reversibly be reduced/reoxidized by H₂. A silver loading higher than 2 wt.% leads to a part of Ag₂O particles, which are thermally decomposed during calcination at 800 K or higher. The catalytic role of this metallic silver is still unclear. Formal kinetic analysis of catalytic data revealed that the activation energy of the overall reaction is significantly lowered in the presence of H₂. The presence of water does not change the activation energy. It is concluded that hydrogen reduces the nano-sized Ag₂O clusters to Ag⁰ on a short-term scale. Zero-valent silver promotes a dissociation pathway of NO_x conversion. The fact that more oxidized ad-species (nitrite/nitrate) are observed in the presence of H₂ is attributed to a dissociative activation of gas-phase oxygen on Ag⁰.     

The reduction phase in NOx storage catalysis: Effect of type of precious metal and reducing agent

The effect of different reducing agents (H₂, CO, C₃H₆ and C₃H₈) on the reduction of stored NO_x over PM/BaO/Al₂O₃ catalysts (PM = Pt, Pd or Rh) at 350, 250 and 150 °C was studied by the use of both NO₂-TPD and transient reactor experiments. With the aim of comparing the different reducing agents and precious metals, constant molar reduction capacity was used during the reduction period for samples with the same molar amount of precious metal. The results reveal that H₂ and CO have a relatively high NO_x reduction efficiency compared to C₃H₆ and especially C₃H₈ that does not show any NO_x reduction ability except at 350 °C over Pd/BaO/Al₂O₃. The type of precious metals affects the NO_x storage-reduction properties, where the Pd/BaO/Al₂O₃ catalyst shows both a high storage and a high reduction ability. The Rh/BaO/Al₂O₃ catalyst shows a high reduction ability but a relatively low NO_x storage capacity.     

Regeneration of NOx trap catalysts

We have investigated the regeneration of a nitrated or sulphated model Pt/Ba-based NO_x trap catalyst using different reductants. H₂ was found to be more effective at regenerating the NO_x storage activity especially at lower temperature, but more importantly over the entire temperature window after catalyst ageing. When the model NO_x storage catalyst is sulphated in SO₂ under lean conditions at 650 °C almost complete deactivation can be seen. Complete regeneration was not achieved, even under rich conditions at 800 °C in 10% H₂/He. Barium sulphate formed after the high temperature ageing was partly converted to barium sulphide on reduction. However, if the H₂ reduced sample was exposed to a rich condition in a gas mixture containing CO₂ at 650 °C, the storage activity can be recovered. Under these rich conditions the S²⁻ species becomes less stable than the CO₃²⁻, which is active for storing NO_x. Samples which were lean aged in air containing 60 ppm SO₂ at <600 °C, after regeneration at λ=0.95 at 650 °C, have a similar activity window to a fresh catalyst. It is, therefore, important that CO₂ is present during the rich regenerations of the sulphated model samples (as of course it would be under real conditions), as suppression of carbonate formation can lead to sulphide formation which is inactive for NO_x storage.     

Alumina- and titania-based monolithic catalysts for low temperature selective catalytic reduction of nitrogen oxides

The selective catalytic reduction of NO+NO₂ (NO_x) at low temperature (180–230°C) with ammonia has been investigated with copper-nickel and vanadium oxides supported on titania and alumina monoliths. The influence of the operating temperature, as well as NH₃/NO_x and NO/NO₂ inlet ratios has been studied. High NO_x conversions were obtained at operating conditions similar to those used in industrial scale units with all the catalysts. Reaction temperature, ammonia and nitrogen dioxide inlet concentration increased the N₂O formation with the copper-nickel catalysts, while no increase was observed with the vanadium catalysts. The vanadium-titania catalyst exhibited the highest DeNO_x activity, with no detectable ammonia slip and a low N₂O formation when NH₃/NO_x inlet ratio was kept below 0.8. TPR results of this catalyst with NO/NH₃/O₂, NO₂/NH₃/O₂ and NO/NO₂/NH₃/O₂ feed mixtures indicated that the presence of NO₂ as the only nitrogen oxide increases the quantity of adsorbed species, which seem to be responsible for N₂O formation. When NO was also present, N₂O formation was not observed.     

The low-temperature performance of NOx storage and reduction catalyst

The catalytic performance and the behavior of NO_x storage and reduction (NSR) over a model catalyst for lean-burn gasoline engines have been mainly investigated and be discussed based on the temperature and reducing agents use in this study. The experimental results have shown that the NO_x storage amount in the lean atmosphere was the same as the NO_x reduction amount from the subsequent rich spike (RS) above the temperature of 400 °C, while the former was greater than the latter below the temperature of 400 °C. This indicated that when the temperature was below 400 °C compared with the NO_x storage stage, the reduction of the stored NO_x is somehow restricted. We found that the reduction efficiencies with the reducing agents decrease in the order H₂ > CO > C₃H₆ below 400 °C, thus not all of the NO_x storage sites could be fully regenerated even using an excessive reducing agent of CO or C₃H₆, which was supplied to the NSR catalyst, while all the NO_x storage sites could be fully regenerated if an adequate amount of H₂ was supplied. We also verified that the H₂ generation more favorably occurred through the water gas shift reaction than through the steam reforming reaction. This difference in the H₂ generation could reasonably explain why CO was more efficient for the reduction of the stored NO_x than C₃H₆, and hinted as a promising approach to enhance the low-temperature performance of the current NSR catalysts though promoting the H₂ generation reaction.     

Analysis of the thermodynamic feasibility of NOx decomposition catalysis to meet next generation vehicle NOx emissions standards

Free energy minimization calculations are used to determine the thermodynamic equilibrium concentrations of NO_x and other species in stoichiometric and lean gas mixtures over a range of temperatures and compositions. Under lean (excess N₂ and O₂) conditions, the NO decomposition (NO↔(1/2)N₂+(1/2)O₂) and NO oxidation (NO+(1/2)O₂↔NO₂) equilibria impose lower bounds on the NO_x concentrations achievable by thermodynamic equilibration or NO_x decomposition, and these equilibrium NO_x concentrations can be practically significant. Assuming a perfect isothermal catalyst acting on a representative diesel exhaust stream collected over the federal test procedure (FTP) cycle, equilibrium NO_x levels exceed upcoming California Low Emission Vehicle II (LEV-II) and Tier II NO_x emissions standards for automobiles and trucks at temperatures above approximately 800 K. Consideration of a perfect adiabatic catalyst acting on the same diesel exhaust shows that equilibrium NO_x values can fall below NO_x emissions standards at lower temperatures, but to achieve these low concentrations would require the catalyst to attain 100% approach to equilibrium at very low temperatures. It is concluded that NO_x removal based on a thermodynamic equilibrating catalyst under lean exhaust conditions is not practically viable for automotive application, and that to achieve upcoming NO_x standards will require selective NO_x catalysts that vigorously promote NO_x reactions with reductant and do not promote NO decomposition or oxidation. Finally, the ability of a selective NO_x catalyst system to reduce NO_x concentrations to or below thermodynamic equilibrium values is proposed as a useful measure for selective catalytic reduction (SCR) activity.     

Formation and stability of barium aluminate and cerate in NOx storage-reduction catalysts

The formation and stability of BaAl₂O₄ and BaCeO₃ in Pt-Ba/Al₂O₃ and Pt-Ba/CeO₂ based NO_x storage-reduction (NSR) catalysts has been investigated using kinetic measurements, X-ray diffraction, thermal analysis and X-ray absorption spectroscopy. In as-prepared state, the Ba-component in the NSR catalysts was made up of amorphous BaO and BaCO₃. The formation of BaAl₂O₄ started above 850 °C, whereas the formation of BaCeO₃ was already observed at 800 °C and was faster than that of BaAl₂O₄. The stability of BaAl₂O₄ and BaCeO₃ in various liquid and gaseous atmospheres was different. BaAl₂O₄ was rapidly hydrated at room temperature in the presence of water and transformed to Ba(NO₃)₂ and γ-alumina in the presence of HNO₃, whereas BaCeO₃ was decomposed to much lower extent under these conditions. Interestingly, BaCeO₃ was transformed to Ba(NO₃)₂/CeO₂ in the presence of NO₂/H₂O at 300–500 °C. Also, the presence of CO₂ led to decomposition of barium cerate, which has important consequences for the catalyst ageing under NO_x-storage conditions and can be exploited for regeneration of thermally aged NSR-catalysts.     

Analysis of the structural parameters controlling the temperature window of the process of SCR-NOx by low paraffins over metal-exchanged zeolites

Catalytic activity of H- and FeH-ferrierite (FER) zeolites with iron content from 50 to 4000 ppm in NO–NO₂ equilibration and SCR of NO_x by propane was measured, both in NO₂-poor and NO₂-rich streams. The activity of FeH-FER in SCR in NO₂-poor streams depends strongly on the Fe content; this relationship is valid down to traces of iron, while no such correlation was indicated in NO₂-rich streams. This was rationalized by realizing the negligible activity of zeolite protons for NO–NO₂ equilibration. Accordingly the SCR activity of H-FER in NO₂-poor streams necessitates presence of iron traces. In the NO₂–O₂–propane mixtures a process in absence of zeolite catalyst initiating propane oxidation and NO₂→NO conversion, but without N₂ formation, was evidenced at temperatures over 350 °C. It is suggested that such a radical process participate in characteristic narrow temperature window for NO_x reduction by propane.