共查询到19条相似文献,搜索用时 78 毫秒
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宝钢2050mm热轧带钢表面氧化铁皮缺陷控制 总被引:1,自引:0,他引:1
热轧产品表面质量中的氧化铁皮缺陷基本上是三次氧化铁皮缺陷和部分二次氧化铁皮缺陷.根据氧化铁皮的分类和形成机理,通过调查、统计与试验,分析了造成宝钢分公司2050mm热轧厂热轧带钢表面氧化铁皮质量缺陷的主要影响因素:轧机轧辊表面氧化膜情况、带钢精轧入口温度、精轧区域除鳞箱除鳞及机架水效果、来料中间坯厚度、化学成分、轧制润滑油等.为了有效控制氧化铁皮缺陷,在精轧轧制润滑油系统、高速钢轧辊使用及轧辊冷却条件、轧制工艺等方面提出了可行的改进措施. 相似文献
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普通热轧带钢氧化铁皮及其酸洗研究 总被引:1,自引:0,他引:1
普通热轧带钢氧化铁皮主要成分为Fe_3O_4,而水冷的热轧带钢氧化铁Fe_3O_4较空冷者为少,这是由于其卷取温度低,冷却速度快造成的。其中后者较致密,成整体大块状。前者组织疏松,成破碎小块状。氧化铁皮厚度不论空冷还是水冷,带钢头部均比尾部厚,头尾部均比中部厚。总的看,水冷热轧带钢氧化铁皮比空冷者薄,且粘着力小,宜酸洗。盐酸洗热轧带钢比硫酸洗减少酸洗时间53%,铁损减少34.1%;盐酸洗空冷带钢比硫酸洗减少酸洗时间54%,铁损减少22%. 相似文献
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热轧带钢氧化铁皮的成因及对策 总被引:1,自引:0,他引:1
氧化铁皮是一种带钢表面质量缺陷,通过分析氧化铁皮的形成、组成、结构和性质,结合梅钢热轧板厂带钢表面氧化铁皮现状,对氧化铁皮的形成原因进行分析,提出对策并应用于生产中,从而达到减少带钢表面氧化铁皮质量缺陷的目的。 相似文献
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介绍了热轧带钢氧化铁皮的分类、形成机理及组成,分析了氧化铁皮生成的影响因素及控制措施。阐述了国内外热轧带钢氧化铁皮控制技术的最新研究成果和应用情况,提出氧化铁皮控制技术是未来钢铁行业提高带钢表面质量的一个重要对策。 相似文献
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采用X射线衍射仪(XRD)、扫描电子显微镜(SEM)和万能拉力试验机,研究了Q235-A带钢氧化铁皮的组织、结构及其开裂行为.结果表明,氧化铁皮的成分主要为Fe3O4、Fe2O3和Fe,含有少量的FeO,氧化层厚度比较均匀,约为10 μm,结构致密且与基体结合较好.拉伸实验表明,随着应变的增加,裂纹条数增加呈先慢,后快,再慢的规律.应变达到0.05%时氧化铁皮开始出现裂纹,当应变在0.08%~0.10%范围内裂纹条数随应变增加非常明显,当应变超过0.10%时裂纹条数增加缓慢,应变超过0.15%时裂纹条数几乎不再增加. 相似文献
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浅析热轧带钢氧化铁皮表面缺陷的产生及对策 总被引:1,自引:0,他引:1
就热轧钢带表面氧化铁皮缺陷的生成进行了简单的概述,并根据热轧生产线轧钢部位不同分别叙述了不同氧化铁皮生产的机理、形貌:同时阐述了化学元素、温度、轧辊、结晶器保护渣、机架间冷却水、轧辊出入口冷却水等对氧化铁皮的影响,提出了降低氧化铁皮的有效措施。 相似文献
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This paper proposes a new filtering method based on the Kalman filtering algorithm for hot-rolled strip flatness measurement system. The system involves processing slowly changing signal, which can be considered as a bounded random process, and its model parameters are completely unknown. The noise rejection strategy in double lasers can generate a compensation signal. Since the initial and accumulative error would lead to negative filter effect or even cause divergence, Kalman filter is integrated to effectively deal with the initial error and enhance convergence. In this setting, the noise rejection strategy is used as a prediction model to constitute a similar Kalman filter. The correlated error caused by measurement error is coped with by a compensation model based on the feature of correlated error to enhance the filter effect. Both theoretical analysis and simulations show that the new algorithm has a better filter effect than the traditional Kalman filtering algorithm for the system. 相似文献
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性能预报技术是一件具有深远影响的技术,但实现在线应用需系统考虑解决一些约束问题,目前在线应用的报道并不多见。宝钢研究了一种基于性能预报模型对现有热轧产品取样管理流程的优化方法,它通过建立带钢力学性能预报模型,将产品取样管理流程与带钢的实际生产过程相关联,对多数合格带钢实现预报替代取样,而对少数异常带钢进行有针对性地实际取样,从而达到减少取样频率的目的。基于现有生产执行系统(MES系统)的应用实践,探索出一套基于性能状态优化中间品采样频率的方案,实现了性能预报模型的大生产在线应用。该方法依托信息技术和统计技术,既实现了取样的精细化管理,又降低了运营成本。实际应用效果表明,基于性能预报模型的新取样管理方法不但没有降低可靠性,而且可以降低69%的中间品取样量;新方法在加快生产物流上效果也非常明显,可以节省23 h,这些都说明该方法是一项具有实际应用价值的技术。 相似文献
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QI Huibin ) WANG Wei) QIAN Yuhai) DONG Chaofang) LI Xiaogang)) Welding & Surface Technology Division Research Institute Baoshan Iron & Steel Co. Ltd. Shanghai China) Corrosion Protection Center University of Science Technology Beijing Beijing China 《Baosteel Technical Research》2011,5(2):46-52
In this study,the matrix structure,state and composition of the mill scales of four typical domestically made 510L hot-rolled strips were observed and analyzed by means of optical microscopy(OM),scanning electron microscopy(SEM) and X-ray diffraction(XRD).The corrosion behavior of the steels with and without mill scales were investigated by means of hot-humid corrosion tests under the condition of relative humidity(RH) of 95% at 50℃ and 70℃,respectively.The results show that the matrix structures,state,composition and thickness of mill scales vary in the strips.The rusting starting time of the specimens with scales is generally a bit longer than that of the specimens without scales,but their corrosion mass-gain is higher.For these two kinds of specimens,their corrosion rate increases significantly with the increase of temperature.The rusting behavior of the 510L strips produced by various plants is different due to the variations of hot-rolling processes and designed chemical compositions.Various relevant aspects should be taken into account in the evaluation of the corrosion behavior of hot-rolled strips. 相似文献
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The continuous reduction in the oxide scale of hot-rolled steel strip in H2–N2 atmosphere was simulated in laboratory. Scale specimens were reduced in 20% H2–N2 or 50% H2–N2 atmosphere. The sample weight losses were measured after soaking at 550, 700 and 800°C. In both atmospheres, specimen reduced at 700°C showed the minimum weight loss after soaking for 240?s. At 700 and 800°C, higher hydrogen concentration accelerated the reaction in the beginning of soaking, but had little effect once the dense-reduced iron layer formed. While at 550°C, the reduced iron kept growing in porous structure and the weight loss rate increased significantly in higher H2 concentration. 相似文献
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应用电子背散射衍射(EBSD)显微分析技术研究了热轧板表面氧化铁皮显微结构,表征了不同工艺条件下的氧化铁皮层状微观结构,此外,还应用了金相法、X射线衍射(XRD)分析方法对热轧板氧化铁皮结构进行了辅助研究。研究表明,受卷取温度变化快慢的影响,热轧板卷取后芯部、边部的氧化铁皮显微结构存在较大差异,其中芯部降温速度慢,内部的FeO较充分的转换成Fe3O4,边部降温速度快,内层FeO被大量保留。Fe3O4的含量和结构最终决定酸洗速度,具有FeO、Fe3O4双层结构的氧化铁皮比单层Fe3O4氧化铁皮容易酸洗。 相似文献