Single-machine batch delivery scheduling with an assignable common due date and controllable processing times

We consider single-machine batch delivery scheduling with an assignable common due date and controllable processing times, which vary as a convex function of the amounts of a continuously divisible common resource allocated to individual jobs. Finished jobs are delivered in batches and there is no capacity limit on each delivery batch. We first provide an O(n⁵) dynamic programming algorithm to find the optimal job sequence, the partition of the job sequence into batches, the assigned common due date, and the resource allocation that minimize a cost function based on earliness, tardiness, job holding, due date assignment, batch delivery, and resource consumption. We show that a special case of the problem can be solved by a lower-order polynomial algorithm. We then study the problem of finding the optimal solution to minimize the total cost of earliness, tardiness, job holding, and due date assignment, subject to limited resource availability, and develop an O(nlog n) algorithm to solve it.     

Single machine common flow allowance scheduling with a rate-modifying activity

In this paper we consider single machine SLK due date assignment scheduling problem with a rate-modifying activity. In this model, the machine has a rate-modifying activity that can change the processing rate of machine under consideration. Hence the actual processing times of jobs vary depending on whether the job is scheduled before or after the rate-modifying activity. We need to make a decision on when to schedule the rate-modifying activity, the optimal common flow allowance and the sequence of jobs to minimize total earliness, tardiness and common flow allowance cost. We introduce an efficient (polynomial time) solution for this problem.     

A note: Common due date assignment for a single machine scheduling with the rate-modifying activity

In this paper we study the single machine common due date assignment and scheduling problem with the possibility to perform a rate-modifying activity (RMA) for changing the processing times of the jobs following this activity. The objective is to minimize the total weighted sum of earliness, tardiness and due date costs. Placing the RMA to some position in the schedule can decrease the objective function value. Several properties of the problem are considered which in some cases can reduce the complexity of the solution algorithm.     

Common due date assignment and scheduling with ready times

We consider the problem of scheduling a set of nonsimultaneously available jobs on one machine. Each job has a ready time only at or after which the job can be processed. All the jobs have a common due date, which needs to be determined. The problem is to determine a due date and a schedule so as to minimize a total penalty depending on the earliness, tardiness and due date. We show that this problem is strongly NP-hard and give an efficient algorithm that finds an optimal due date and schedule when either the job sequence is predetermined or all jobs have the same processing time. We also propose three approximation algorithms for the general and special cases together with their experimental analysis.

Scope and purpose

We consider the single machine due date assignment problem for scheduling jobs which are ready for processing at different times. The problem under consideration arises in production planning and scheduling concerning the setting of appropriate due dates for a number of customer orders arriving over time. Most of the earlier publications on this subject assumed that the jobs are ready for processing simultaneously. This assumption is too restrictive for real-life production systems where jobs arrive at different times. We show that the problem with unequal ready times is NP-hard and develop fast heuristic algorithms for it, and exact algorithms for two special cases.     

Using genetic algorithm for lot sizing and scheduling problem with arbitrary job volumes and distinct job due date considerations

This paper considers an integrated lot sizing and scheduling problem for a production–distribution environment with arbitrary job volumes and distinct due dates considerations. In the problem, jobs are firstly batch processed on a batching machine at production stage and then delivered to a pre-specified customer at the subsequent delivery stage by a capacitated vehicle. Each job is associated with a distinct due date and a distinct volume, and has to be delivered to the customer before its due date, i.e. delay is not allowed. The processing time of a batch is a constant independent of the jobs it contains. In production, a constant set-up time as well as a constant set-up cost is required before the first job of this batch is processed. In delivery, a constant delivery time as well as a constant delivery cost is needed for each round-trip delivery between the factory and the customer. Moreover, it is supposed that a job that arrives at the customer before its due date will incur a customer inventory cost. The objective is to find a coordinated lot sizing and scheduling scheme such that the total cost is minimised while guaranteeing a certain customer service level. A mixed integer formulation is proposed for this problem, and then a genetic algorithm is developed to solve it. To evaluate the performance of the proposed genetic algorithm, a lower bound on the objective value is established. Computational experiments show that the proposed genetic algorithm performs well on randomly generated problem instances.     

Scheduling with due date assignment under special conditions on job processing

We review the results on scheduling with due date assignment under such conditions on job processing as given precedence constraints, maintenance activity or various scenarios of processing time changing. The due date assignment and scheduling problems arise in production planning when the management is faced with setting realistic due dates for a number of jobs. Most research on scheduling with due date assignment is focused on optimal sequencing of independent jobs. However, it is often found in practice that some products are manufactured in a certain order implied, for example, by technological, marketing or assembly requirements and this can be modeled by imposing precedence constraints on the set of jobs. In classical deterministic scheduling models, the processing conditions, including job processing times, are usually viewed as given constants. In many real-life situations, however, the processing conditions may vary over time, thereby affecting actual durations of jobs. In the models with controllable processing times, the scheduler can speed up job execution times by allocating some additional resources to the jobs. In the models with deterioration or learning, the actual processing time can depend either on the position or on the start time of a job in the schedule. In scheduling with deterioration, the later a job starts, the longer it takes to process, while in scheduling with learning, the actual processing time of a job gets shorter, provided that the job is scheduled later. We consider also scheduling models with optional maintenance activity. In manufacturing processing, production scheduling with preventive maintenance planning is one of the most significant methods in preventing the machinery from failure or wear.     

Single-machine batch delivery scheduling with job release dates,due windows and earliness,tardiness, holding and delivery costs

This paper deals with a single-machine scheduling problem in which jobs are released in different points in time but delivered to customers in batches. A due window is associated with each job. The objective is to schedule the jobs, to form them into batches and to decide the delivery date of each batch so as to minimize the sum of earliness, tardiness, holding, and delivery costs. A mathematical model of the problem is presented, and a set of dominance properties is established. To solve this NP-hard problem efficiently, a solution method is then proposed by incorporating the dominance properties with an imperialist competitive algorithm. Unforced idleness and forming discontinuous batches are allowed in the proposed algorithm. Moreover, the delivery date of a batch may be decided to be later than the completion time of the last job in the batch. Finally, computational experiments are conducted to evaluate the proposed model and solution procedure, and results are discussed.     

Decomposition heuristics for minimizing earliness–tardiness on parallel burn-in ovens with a common due date

This paper considers a scheduling problem for parallel burn-in ovens in the semiconductor manufacturing industry. An oven is a batch processing machine with restricted capacity. The batch processing time is set by the longest processing time among those of all the jobs contained in the batch. All jobs are assumed to have the same due date. The objective is to minimize the sum of the absolute deviations of completion times from the due date (earliness–tardiness) of all jobs. We suggest three decomposition heuristics. The first heuristic applies the exact algorithm due to Emmons and Hall (for the nonbatching problem) in order to assign the jobs to separate early and tardy job sets for each of the parallel burn-in ovens. Then, we use job sequencing rules and dynamic programming in order to form batches for the early and tardy job sets and sequence them optimally. The second proposed heuristic is based on genetic algorithms. We use a genetic algorithm in order to assign jobs to each single burn-in oven. Then, after forming early and tardy job sets for each oven we apply again sequencing rules and dynamic programming techniques to the early and tardy jobs sets on each single machine in order to form batches. The third heuristic assigns jobs to the m early job sets and m tardy jobs sets in case of m burn-in ovens in parallel via a genetic algorithm and applies again dynamic programming and sequencing rules. We report on computational experiments based on generated test data and compare the results of the heuristics with known exact solution for small size test instances obtained from a branch and bound scheme.     

Scheduling with job-dependent learning effects and multiple rate-modifying activities

We consider a scheduling problem with job-dependent learning effects and multiple rate-modifying activities. The learning effects manifest such that the processing time of a job is a decreasing function of its position in a sequence. By job-dependent learning effects, we mean that the learning of the jobs is different. A rate-modifying activity is an activity that changes the production rate of a machine. So the actual processing time of a job in our problem is a variable, which depends not only on its position in a sequence but also on whether it is scheduled before or after a rate-modifying activity. We assume that each machine may have multiple rate-modifying activities. The objective is to minimize the total completion time. We show that all the cases of the problem are polynomially solvable.     

A differential evolution approach for the common due date early/tardy job scheduling problem

The problem of scheduling multiple jobs on a single machine so that they are completed by a common specified date is addressed in this paper. This type of scheduling set costs depend on whether a job is finished before (earliness) or after (tardiness) the specified due date. The objective is to minimize a summation of earliness and tardiness penalty costs. Minimizing these costs pushes the completion time of each job as close as possible to the due date. The use of differential evolution as the optimization heuristic to solve this problem is investigated in this paper. Computational experiments over multiple (280 in total) public benchmark problems with up to 1000 jobs to be scheduled show the effectiveness of the proposed approach. The results obtained are of high quality putting new upper bounds to 60% of the benchmark instances.     

具有多个维修区间的单机调度问题

针对工件具有位置退化效应,机器具有多个维修区间的单机调度问题。工件的加工时间为位置相关的函数。每次机器维修后回到初始的水平。目标函数为总的提前费用,误工费用,共同交货期的窗时费用和开始时间费用。对于共同交货期分为包括维修区间和不包括维修区间两种情形进行讨论,采用线性规划建立指派问题的数学模型,并分别提出最优序列的一些最优性质和相应的多项式时间算法。     

Setting a common due date in a constrained flowshop: A variable neighbourhood search approach

In this paper we study a due date setting problem in a flowshop layout. The problem consists of scheduling a set of jobs arriving to the system together with jobs already present (denoted as old jobs), in order to set a common due date for the new jobs. Since the old jobs have a common due date that must not be violated, our problem is a rescheduling problem with the objective of minimising the makespan of the new jobs (thus obtaining the tightest possible due date for the new jobs) and a constraint since the maximum tardiness of the old jobs must be equal to zero. This approach leads to an interesting scheduling problem in which two different objectives are considered, each one for a subset of the jobs that must be scheduled. To the best of our knowledge, this type of problems have been scarcely considered in the literature, and only for very specific purposes. Since our problem is clearly NP-hard, a new heuristic based on variable neighbourhood search (VNS) has been designed. The computational results show that our proposed heuristic outperforms two existing heuristic methods for similar problems in the literature.     

Optimal due date assignment and resource allocation in a group technology scheduling environment

We study a single machine scheduling problem in which the scheduler determines due dates for different jobs in a group technology environment. In group technology (GT) environment, a partition of the jobs into groups (families) is given and jobs of the same family are required to be processed consecutively. The partition of the jobs into families is done in order to achieve efficiency of high-volume production by exploiting similarities of different products and activities in their production. Since customers of similar jobs may expect that all jobs within the same group will be assigned with the same due date, we suggest an original due date assignment method in which all jobs within a family are restricted to be assigned the same due date, while each family can be assigned a due date without any restriction. The proposed method provides an extension of two earlier methods that appear in the literature, one which includes a single family and the other in which the number of families is identical to the number of jobs. Our objective is to find the job schedule and the due date for each group that minimizes an objective function which includes earliness, tardiness and due date assignment penalties. We also extend the analysis to address the case in which the job processing times are resource dependent. For this case we include the total weighted resource consumption and the makespan penalties to the objective function.     

Unrelated parallel machine scheduling with setup times and a total weighted tardiness objective

This paper presents several search heuristics and their performance in batch scheduling of parallel, unrelated machines. Identical or similar jobs are typically processed in batches in order to decrease setup times and/or processing times. The problem accounts for allotting batched work parts into unrelated parallel machines, where each batch consists of a fixed number of jobs. Some batches may contain different jobs but all jobs within each batch should have an identical processing time and a common due date. Processing time of each job of a batch is determined according to the machine group as well as the batch group to which the job belongs. Major or minor setup times are required between two subsequent batches depending on batch sequence but are independent of machines. The objective of our study is to minimize the total weighted tardiness for the unrelated parallel machine scheduling. Four search heuristics are proposed to address the problem, namely (1) the earliest weighted due date, (2) the shortest weighted processing time, (3) the two-level batch scheduling heuristic, and (4) the simulated annealing method. These proposed local search heuristics are tested through computational experiments with data from dicing operations of a compound semiconductor manufacturing facility.     

Minimization of earliness, tardiness and due date penalties on uniform parallel machines with identical jobs

We consider a problem of scheduling n identical nonpreemptive jobs with a common due date on m uniform parallel machines. The objective is to determine an optimal value of the due date and an optimal allocation of jobs onto machines so as to minimize a total cost function, which is the function of earliness, tardiness and due date values. For the problem under study, we establish a set of properties of an optimal solution and suggest a two-phase algorithm to tackle the problem. First, we limit the number of due dates one needs to consider in pursuit of optimality. Next, we provide a polynomial-time algorithm to build an optimal schedule for a fixed due date. The key result is an O(m² log m) algorithm that solves the main problem to optimality.Scope and purpose: To extend the existing research on cost minimization with earliness, tardiness and due date penalties to the case of uniform parallel machines.     

释放时间和工期同序的单机连续型批调度问题

本文研究的连续型批处理机调度问题, 是在钢铁工业管坯的加热过程中提出来的. 工件带有释放时间和工期, 工件进入和离开机器是按周期依次进行的. 本文针对单机连续型批调度问题中工件释放时间和工期同序的情况, 分析了极小化最大拖期和拖期工件数等问题的计算复杂性, 证明了两类问题都是强NP-难的. 对于工件的释放时间和加工时间、工期都同序的特殊情况, 分别给出了能够获得对应问题的最优解的多项式算法.     

Minimization of squared deviation of completion times about a common due date

We discuss a non-preemptive single-machine job sequencing problem where the objective is to minimize the sum of squared deviation of completion times of jobs from a common due date. There are three versions of the problem—tightly restricted, restricted and unrestricted. Separate dynamic programming formulations have already been suggested for each of these versions, but no unified approach is available. We have proposed a pseudo-polynomial DP solution and a polynomial heuristic for general instance. Computational results show that tightly restricted instances of up to 600 jobs can be solved in less than 6 s. General instances of up to 80 jobs take less than 2 s.Statement of scope and purposeIn this paper, we have considered an NP-complete single-machine scheduling problem arising in JIT environment, a field of great importance in manufacturing industry. The objective of the problem is to schedule a set of given jobs to minimize the sum of squared deviation of their completion times from a common due date. This paper presents a number of precedence rules, a polynomial heuristic and more importantly a unified pseudo-polynomial dynamic programming formulation. Empirical results show that the dynamic programming formulation performs better than the existing approaches.     

A heuristic approach for single-machine scheduling with due dates and class setups

The single-machine sequence-independent class setup scheduling problem is examined in this paper. It is assumed that jobs are classified into classes and a setup is required between jobs of different classes, but not of the same class. Furthermore, this setup time is fixed and depends only on the current job. Since the problem is NP-hard, a heuristic algorithm is proposed to find an approximate schedule that minimizes the maximum lateness on a set of jobs. The algorithm can easily be modified to solve the maximum tardiness problems as well. The accuracy of the heuristic algorithm in generating near optimal solutions is empirically evaluated.Scope and purposeFor batch manufacturing, it maybe desirable to produce many items of the same type, or class, at the same run in order to save the setup cost. However, committing facilities to long production runs for one product may inevitably make others tardy. Small batch size may conform urgent jobs to their delivery date, but one of the consequences would be the loss of productive efficiency due to numerous setups. Therefore, scheduling is basically a trade-off between the inherently conflicting efficiency measure and due-date compliance. This paper considers a single-machine scheduling problem in which jobs are classified into classes and a setup is required between jobs of different classes. The setup time is fixed and depends only on the current job. This problem is called a sequence-independent class setup problem and is NP-complete.     

A bicriteria approach to minimize the total weighted number of tardy jobs with convex controllable processing times and assignable due dates

We study a single-machine scheduling problem in a flexible framework where both job processing times and due dates are decision variables to be determined by the scheduler. The model can also be applied for quoting delivery times when some parts of the jobs may be outsourced. We analyze the problem for two due date assignment methods and a convex resource consumption function. For each due date assignment method, we provide a bicriteria analysis where the first criterion is to minimize the total weighted number of tardy jobs plus due date assignment cost, and the second criterion is to minimize total weighted resource consumption. We consider four different models for treating the two criteria. Although the problem of minimizing a single integrated objective function can be solved in polynomial time, we prove that the three bicriteria models are NP\mathcal{NP}-hard for both due date assignment methods. We also present special cases, which frequently occur in practice, and in which all four models are polynomially solvable.     

Single‐machine common flow allowance scheduling with aging effect,resource allocation,and a rate‐modifying activity

In this paper, we consider scheduling of deteriorating jobs on a single machine with slack (SLK) due date assignment, resource allocation, and a rate‐modifying activity. The rate‐modifying activity can change jobs’ processing rates such that the actual processing time of a job depends on whether the job is processed before or after the rate‐modifying activity. In addition, the actual processing time of a job also depends on its position in a processing sequence (i.e., the aging effect) and the amount of resource allocated to it. The objective is to determine the optimal sequence, optimal common flow allowance, optimal resource allocation, and optimal location of the rate‐modifying activity to minimize a total penalty function comprising the earliness, tardiness, common flow allowance, and resource allocation costs. We consider two variants of the problem associated with two different processing time functions and provide a polynomial‐time algorithm to solve each variant.