MgO-modified VOx/SBA-15 as catalysts for the oxidative dehydrogenation of n-butane

VO_x catalysts supported on SBA-15 with and without MgO modification were prepared and characterized by N₂ adsorption–desorption, XRD, HRTEM, H₂-TPR, NH₃-TPD and XPS. Compared to the VO_x/SBA-15 catalyst, the VO_x/MgO/SBA-15 ones exhibit much higher C₄-olefins selectivity and yield in the oxidative dehydrogenation of n-butane. The enhanced performance can be attributed to the rise in VO_x reducibility as well as to the relatively lower acidity of the MgO-modified SBA-15 materials.     

Selective oxidation of propylene to acrolein over supported V2O5/Nb2O5 catalysts: An in situ Raman, IR, TPSR and kinetic study

The vapor-phase selective oxidation of propylene (H₂CCHCH₃) to acrolein (H₂CCHCHO) was investigated over supported V₂O₅/Nb₂O₅ catalysts. The catalysts were synthesized by incipient wetness impregnation of V-isopropoxide/isopropanol solutions and calcination at 450 °C. The catalytic active vanadia component was shown by in situ Raman spectroscopy to be 100% dispersed as surface VO_x species on the Nb₂O₅ support in the sub-monolayer region (<8.4 V/nm²). Surface allyl species (H₂CCHCH_2*) were observed with in situ FT-IR to be the most abundant reaction intermediates. The acrolein formation kinetics and selectivity were strongly dependent on the surface VO_x coverage. Two surface VO_x sites were found to participate in the selective oxidation of propylene to acrolein. The reaction kinetics followed a Langmuir–Hinshelwood mechanism with first-order in propylene and half-order in O₂ partial pressures. C₃H₆-TPSR spectroscopy studies also revealed that the lattice oxygen from the catalyst was not capable of selectively oxidizing propylene to acrolein and that the presence of gas phase molecular O₂ was critical for maintaining the surface VO_x species in the fully oxidized state. The catalytic active site for this selective oxidation reaction involves the bridging VONb support bond.     

Oxidative dehydrogenation of propane over differently structured vanadia-based catalysts in the presence of O2 and N2O

The effect of the nature and distribution of VO_x species over amorphous and well-ordered (MCM-41) SiO₂ as well as over γ-Al₂O₃ on their performance in the oxidative dehydrogenation of propane with O₂ and N₂O was studied using in situ UV–vis, ex situ XRD and H₂-TPR analysis in combination with steady-state catalytic tests. As compared to the alumina support, differently structured SiO₂ supports stabilise highly dispersed surface VO_x species at higher vanadium loading. These species are more selective over the latter materials than over V/γ-Al₂O₃ catalysts. This finding was explained by the difference in acidic properties of silica- and alumina-based supports. C₃H₆ selectivity over V/γ-Al₂O₃ materials is improved by covering the support fully with well-dispersed VO_x species. Additionally, C₃H₆ selectivity over all materials studied can be tuned by using an alternative oxidising agent (N₂O). The improving effect of N₂O on C₃H₆ selectivity is related to the lower ability of N₂O for catalyst reoxidation resulting in an increase in the degree of catalyst reduction, i.e. spatial separation of active lattice oxygen in surface VO_x species. Such separation favours selective oxidation over CO_x formation.     

Understanding the activation mechanism induced by NOx on the performances of VOx/TiO2 based catalysts in the total oxidation of chlorinated VOCs

A previous investigation of the chlorobenzene combustion activity of VO_x/TiO₂, VO_x–WO_x/TiO₂ and VO_x–MoO_x/TiO₂ catalysts in the presence of NO pointed out the activation effect of NO. The suggested three-step mechanism based on catalytic performances data only was: (1) chlorobenzene is oxidized on the surface of the VO_x phase (as described by Mars–van Krevelen), (2) NO gets oxidized to NO₂, mainly on WO_x and MoO_x, and (3) the in situ produced NO₂ assists O₂ in the reoxidation of the VO_x phase thus speeding up the oxidation step of the Mars–van Krevelen mechanism. The latter effect macroscopically corresponds to the observed increase of chlorobenzene conversion. This contribution aims at validating this hypothetical mechanism by pointing out the favourable occurrence of an oxidation of NO to NO₂ on the WO_x and MoO_x phases and by pointing out the higher efficiency of NO₂ than O₂ to reoxidize the reduced VO_x sites. In addition, the present contribution clearly demonstrates that, in the absence of NO, the chlorobenzene total oxidation occurred following the Mars–van Krevelen mechanism. Moreover, a thorough characterization of the oxidation state of the vanadium proving that the improvement of the catalyst activity brought by the simultaneous presence of NO and O₂ is linked to the stronger reoxidation of the VO_x active phase. Furthermore, plotting all the catalytic activity data versus the mean vanadium oxidation level clearly depicts, for the first time, the strong dependence between them. Under a mean vanadium oxidation level of 4.82 the catalyst is inactive while above 4.87 the activity is stabilized at a high level of conversion independent of the vanadium oxidation level.     

Oxidation of benzene to phenol on supported Pt-VOx and Pd-VOx catalysts

Gas-phase oxidation of benzene using a mixture of oxygen and hydrogen has been carried out on silica-supported vanadium oxide catalysts modified with platinum or palladium. Catalyst activity and phenol selectivity were studied as a function of the precious metal used, the vanadium oxide loading as well as of temperature. The binary catalysts have been characterized by TPR and TEM. Pt-VO_x/SiO₂ catalysts were more active than Pd-VO_x/SiO₂ catalysts. By using platinum catalysts benzene conversion amounted to 1.0% (S_phenol=97%) at 413 K, whereas palladium catalysts reached a conversion of only 0.2% (S_phenol=86%) for the same contact time and temperature. The most active catalyst for the oxidation of benzene to phenol was a low vanadium loaded 0.5 wt.% Pt–3 wt.% V on silica catalyst. At temperatures above 413 K phenol selectivity decreased strongly because of enhanced total oxidation. Active catalysts need both components: a dispersed transition metal oxide such as VO_x as well as small precious metal particles such as platinum. The activity of the catalysts arises from a close interaction between the redox-active compound VO_x and the electron mediator and hydrogen activator platinum as was confirmed by correlation of catalytic results and catalyst properties. Highly dispersed platinum particles are exclusively located on the vanadium oxide covered surface as demonstrated by TEM investigations. TPR studies showed and enhanced reducibility of a part of vanadium(V) oxide indication a close neighborhood of VO_x and platinum.     

Vanadium-containing catalysts for the selective oxidation of H2S to elemental sulfur in the presence of excess water

Various vanadium-containing catalysts were searched for the commercial application in the selective oxidation of H₂S to elemental sulfur at low temperatures (less than 250°C) in the presence of excess (more than 35 vol.%) water. In the test of binary oxides, it was found that TiVO_x was the only catalyst that could sustain its activity without deactivation at 230°C. The best catalytic activity (85–90% sulfur yield) was obtained when VO_x/TiO₂ was incorporated with other metals such as Fe, Cr and Mo. Reaction occurred via redox mechanism and the reoxidation of reduced vanadium was the rate-limiting step. A long-term deactivation observed during the reaction was due to slower reoxidation of reduced vanadium by oxygen than the reduction by H₂S. Catalytic activities of VO_x/SiO₂, VO_x/TiO₂ and V–Fe–Cr–Mo–O_x/TiO₂ were well correlated with their redox properties that were observed by TPR/TPO and XPS measurements.     

CoBr2-MnBr2 containing catalysts for catalytic oxidation of p-xylene to terephthalic acid

Catalytic oxidation of p-xylene (PX) to terephthalic acid (TA) was studied with catalysts containing cobalt acetate, manganese acetate, CoBr₂ and MnBr₂. The catalysts contain neither highly corrosive hydrogen bromide nor other metal ions, and have the advantage of easy catalyst recovery. The effects of Br/Co atomic ratio, reaction time and temperature, PX concentration, oxygen pressure, and catalyst concentration on PX conversion and product/intermediate yields were investigated. The catalyst system had a suitable reaction temperature of 100 °C, which was much lower than the commercial process temperature (175–225 °C). The maximum product (TA) yield was 93.5%, obtained at a Br/Co atomic ratio of three. Higher Br concentration resulted in the lower TA yield, which was ascribed to the benzylic bromide formation. The synthesis of TA could be adequately described as four reaction steps in series (PX → p-tolualdehyde → p-toluic acid → 4-carboxybenzaldehyde → TA), with a pseudo-first-order rate equation for each step, and the third step was rate-limiting. The rate constant ratios (k_j/k₃, j = 1 → 4) obtained at 100 °C were similar to the k_j/k₃ values reported earlier for cobalt acetate/manganese acetate/HBr catalysts in a range of 185–191 °C.     

SO2 resistant antimony promoted V2O5/TiO2 catalyst for NH3-SCR of NOx at low temperatures

To get the low temperature sulfur resistant V₂O₅/TiO₂ catalysts quantum chemical calculation study was carried out. After selecting suitable promoters (Se, Sb, Cu, S, B, Bi, Pb and P), respective metal promoted V₂O₅/TiO₂ catalysts were prepared by impregnation method and characterized by X-ray diffraction (XRD) and Brunner Emmett Teller surface area (BET-SA). Se, Sb, Cu, S promoted V₂O₅/TiO₂ catalysts showed high catalytic activity for NH₃ selective catalytic reduction (NH₃-SCR) of NO_x carried at temperatures between 150 and 400 °C. The conversion efficiency followed in the order of Se > Sb > S > V₂O₅/TiO₂ > Cu but Se was excluded because of its high vapor pressure. An optimal 2 wt% ‘Sb’ loading was found over V₂O₅/TiO₂ for maximum NO_x conversion, which also showed high resistance to SO₂ in presence of water when compared to other metal promoters. In situ electrical conductivity measurement was carried out for Sb(2%)/V₂O₅/TiO₂ and compared with commercial W(10%)V₂O₅/TiO₂ catalyst. High electrical conductivity difference (ΔG) for Sb(2%)/V₂O₅/TiO₂ catalyst with temperature was observed. SO₂ deactivation experiments were carried out for Sb(2%)/V₂O₅/TiO₂ and W(10%)/V₂O₅/TiO₂ at a temperature of 230 °C for 90 h, resulted Sb(2%)/V₂O₅/TiO₂ was efficient catalyst. BET-SA, X-ray photoelectron spectroscopy (XPS) and carbon, hydrogen, nitrogen and sulfur (CHNS) elemental analysis of spent catalysts well proved the presence of high ammonium sulfate salts over W(10%)/V₂O₅/TiO₂ than Sb(2%)/V₂O₅/TiO₂ catalyst.     

Catalytic wall reactor: Catalytic coatings of stainless steel by VOx/TiO2 and Co/SiO2 catalysts

Catalytic wall (structured) reactors and structured supports are suitable to study the catalytic properties of nanosized materials. The coating of metallic (aluminum and stainless steel) plates by thin layers of active phase is presented in two cases, VO_x/TiO₂ and Co/SiO₂, catalysts used in the oxidative dehydrogenation (ODH) of propane and in Fischer–Tropsch synthesis (FTS) of clean fuels, respectively. The preparation of coated plates and their characterisation by various methods of physicochemical analysis are described. Both chemical and physical methods were used for coating. VO_x/TiO₂ layers were obtained by grafting of Ti (on Al or stainless-steel plates) and V (on TiO₂) alkoxides and use of sol–gel media or suspension. A silica primer was deposited (on stainless-steel plate) by plasma-assisted chemical vapour deposition (PACVD) onto which Co oxide and silica were coprecipitated from sol–gel. The catalytic experiments in the respective reactions were carried out in special plate reactors and compared with those of catalytic powders. The study shows that the coating of a metallic substrate by a catalyst is not straightforward and requires specific studies dealing with both chemistry (chemical affinity between substrate and catalytic layers) and catalytic engineering (catalytic performance in taylor-made reactors).     

The structures of VOx/MOx and alkali-VOx/MOx catalysts and their catalytic performances for soot combustion

Vanadium oxides supported on γ-Al₂O₃, SiO₂, TiO₂, and ZrO₂ were studied on their molecular structures and reactive performances for soot combustion. To investigate the effect of different alkali metals on the structures and reactivities of supported-vanadium oxide catalysts, they were doped into the V₄/TiO₂ catalyst which had the best intrinsic activity for soot combustion in the selected supported vanadium oxide catalysts. The experimental results demonstrated that the catalytic properties of these catalysts depended on the vanadium loading amount, support nature, and the presence or the absence of alkali metals. The spectroscopic analysis (FT-IR and UV–vis) and H₂-TPR results revealed that the higher activity of alkali-promoted vanadium oxide catalysts could be related to the ability of alkali metal promoting the redox cycle of the active vanadyl species. TG results showed that adding alkali to V_m/TiO₂ catalyst was beneficial to lowering their melting points. Low melting points could ensure the good surface atom migration ability, which would improve the contact between the catalyst and soot. Due to the alkali metal components promoting the redox ability and the mobility of the catalysts, alkali-modified vanadium oxide catalysts could remarkably improve their catalytic activities for soot combustion. The catalytic activity order for soot combustion followed Li > Na > K > Rb > Cs in the catalyst system of alkali-V₄/TiO₂, and the reason why it followed this sequence was discussed.     

Vanadia/titania catalysts for gas phase partial toluene oxidation: Spectroscopic characterisation and transient kinetics study

Formation of vanadia species during the calcination of ball milled mixture of V₂O₅ with TiO₂ was studied by Raman spectroscopy in situ and at ambient conditions. It is found that calcination in air leads to fast (1–3 h) spreading of vanadia over TiO₂ followed by a slower process leading to the formation of a monolayer vanadia. The calcinated catalyst showed higher activity during toluene oxidation than the uncalcinated one, but the selectivity towards C₇-oxygenated products (benzaldehyde and benzoic acid) remains unchanged. The activity of the catalysts is ascribed to the formation of vanadia species in the monolayer. The details of the parallel–consecutive reaction scheme of toluene oxidation are presented from steady-state and transient kinetics studies. Different oxygen species seem to participate in the deep and partial oxidation of toluene. Coke formation was observed during the reaction presenting an average composition C_2nH_1.1n. The amount of coke on the catalyst was not dependent on the calcination step and the vanadium content in the catalyst. Coke formation was seen to be responsible for the deactivation of the catalyst.     

Catalysts for chlorinated VOCs abatement: Multiple effects of water on the activity of VOx based catalysts for the combustion of chlorobenzene

The influence of H₂O on the performances of VO_x/TiO₂, VO_x-WO_x/TiO₂ and VO_x-MoO_x/TiO₂ catalysts is investigated in the combustion of chlorobenzene. H₂O proves to influence in opposite manners the chlorobenzene conversion depending on its concentration and on the kind of catalysts. The overall influence of water is the sum of three effects, two negative: (1) the reduction of the vanadium phase dictated by its reducibility, itself influenced by the presence of WO_x or MoO_x, (2) the decrease of the number of strong Brönsted acid sites involved in the adsorption of the chlorobenzene and one positive (3) the retrieval of chlorine species from the surface through the production of HCl.     

Development of vanadium-based mixed oxide catalysts for selective oxidation of H2S to sulfur

Various vanadium-based binary and multi-metallic oxides were prepared and their catalytic activities for the selective oxidation of H₂S to elemental sulfur were tested. Because the deactivation of vanadium-based catalysts originated from a relatively slow rate of reoxidation of the reduced vanadium oxide [PhD thesis, Pohang University of Science and Technology, 2000], the focus was given to increase the redox ability, especially in the reoxidation step. Stable and improved activity was observed in BiVO_x, TiVO_x, and ZrV₂O₇ at 250°C, but TiVO_x was the only catalyst that could maintain its activity below 250°C. Much higher activity was observed when VO_x/TiO₂ became multi-metallic by the incorporation of Fe, Cr, and Mo. TPR–TPO, microbalance, and XPS techniques were used to explain the redox properties of VO_x/SiO₂, VO_x/TiO₂, and V-Fe-Cr-Mo-O_x/TiO₂ catalysts in the reoxidation step.     

Hydrothermal synthesis of vanadium oxide nanotubes from V2O5 gels

Vanadium oxide nanotubes (VO_x-NT) have been synthesized in high yield by adding hexadecylamine to V₂O₅·nH₂O gels, followed by a hydrothermal treatment (150–180 °C, 2–7 days). Scanning electron microscopy (SEM) and X-ray diffraction analysis have been performed to optimize the temperature and reaction time required for formation of VO_x-NT and the morphology of the nanotubes investigated by transmission electron microscopy (TEM).     

Dehydroisomerisation of n-butane over (Pt,Cu)/H-TON catalysts

Direct formation of isobutene from n-butane was investigated over zeolite TON and γ-Al₂O₃ supported platinum and platinum–copper catalysts. Addition of Cu decreases Pt dispersion, irrespective of preparation methods and nature of catalyst supports. The presence of potassium was found to reduce acidity and Pt dispersion. The experiments were performed in a fixed-bed microreactor system operating at 673 K and atmospheric pressure. Changing the support from γ-Al₂O₃ to TON, shows that n-butane conversion is almost independent of acidity. However, significant changes in products selectivities are observed. The selectivities to isobutene, C₁–C₃ fractions, and aromatics increases drastically from 3.5 to 32.6%, 20.3 to 27.2%, and 3.0 to 20.6%, respectively, for the TON-supported catalyst whereas dehydrogenation is largely predominant when γ-Al₂O₃ is used as support. Addition of Cu, as expected, has an adverse effect on n-butane conversion as less active sites are available due to the reduction in Pt dispersion. Though Cu addition has marginal effect on isobutene selectivity, it certainly suppresses hydrogenolysis which evidences a reduction in size of the Pt ensembles at the surface of the Pt particles.     

Sub-monolayer V2O5–anatase TiO2 and Eurocat catalysts: IR, Raman and XPS characterisation of VOx dispersion

VO_x–TiO₂ catalysts with vanadium loading less than that of a monolayer have been prepared either by impregnation in aqueous media from solutions of V(V) or V(IV) at different concentrations and pH, or by grafting in anhydrous media on anatase supports with surface areas of 10, 150 and 350 m² g⁻¹. Their characterisation by XPS, DRIFT and Raman spectroscopy, compared to that of EUROCAT EL10V1 and V8 reference catalysts, shows that the dispersion of the load depends on the mode of preparation and is not necessarily equal to 1.     

Polyfunctionality of DeNOx catalysts in other pollutant abatement

The total oxidation of o-dichlorobenzene over differently loaded V₂O₅/TiO₂-based catalytic materials was studied. A series of vanadium-supported catalysts have been prepared, by incipient wetness impregnation, on different commercial supports (bare TiO₂, TiO₂/WO₃ and TiO₂/WO₃/SiO₂). The prepared materials were characterized by XRD, H₂-TPR, Raman spectroscopy and surface area measurements. All the catalysts exhibited high oxidation activity and the content of vanadium in the system was demonstrated to be important in controlling the catalyst activity and selectivity. Isolated and well-dispersed vanadium sites resulted beneficial for o-DCB conversion. Thus, in spite of the lower ability of SiO₂ to spread metal oxides the higher resistance to sintering of silica-containing materials also at high vanadium content, favors VO_x dispersion and leads to superior catalytic performance. Nevertheless, the presence of tungsten on the support and of high amount of vanadium also lead to the formation of partial oxidation products. In particular, dichloromaleic anhydride was formed and its production seems to be connected to the distribution of acidic sites.     

Palladium–vanadium interaction in binary supported catalysts

We have studied the activity and selectivity of Pd/γ-Al₂O₃, VO_x/γ-Al₂O₃ and Pd–VO_x/γ-Al₂O₃ catalysts for the decomposition of NO and the reduction of NO with CO. Pd–VO_x/γ-Al₂O₃ catalysts were prepared by anchoring Pd(AcAc)₂ on VO_x/γ-Al₂O₃. Characterization of the binary samples by hydrogen chemisorption and TPR measurements indicated that the reduction of VO_x is enhanced by a close contact with palladium and that partially reduced vanadia decorate noble metal particles. This palladium–vanadium interaction alters the catalytic properties of palladium: the activity for NO decomposition is higher for the binary sample and, for the NO–CO reaction, both the activity and the selectivity to N₂ increase when vanadium is in contact with palladium.     

A comparative study of the water-gas shift activity of Pt catalysts supported on single (MOx) and composite (MOx/Al2O3, MOx/TiO2) metal oxide carriers

The water-gas shift (WGS) activity of platinum catalysts dispersed on a variety of single metal oxides as well as on composite MO_x/Al₂O₃ and MO_x/TiO₂ supports (M = Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Y, Zr, La, Ce, Nd, Sm, Eu, Gd, Ho, Er, Tm) has been investigated in the temperature range of 150–500 °C, using a feed composition consisting of 3% CO an 10% H₂O. For Pt catalysts supported on single metal oxides, it has been found that both the apparent activation energy of the reaction and the intrinsic rate depend strongly on the nature of the support. In particular, specific activity of Pt at 250 °C is 1–2 orders of magnitude higher when supported on “reducible” compared to “irreducible” metal oxides. For composite Pt/MO_x/Al₂O₃ and Pt/MO_x/TiO₂ catalysts, it is shown that the presence of MO_x results in a shift of the CO conversion curve toward lower reaction temperatures, compared to that obtained for Pt/Al₂O₃ or Pt/TiO₂, respectively. The specific reaction rate is in most cases higher for composite catalysts and varies in a manner which depends on the nature, loading, and primary crystallite size of dispersed MO_x. Results are explained by considering that reducibility of small oxide particles increases with decreasing crystallite size, thereby resulting in enhanced WGS activity. Therefore, evidence is provided that the metal oxide support is directly involved in the WGS reaction mechanism and determines to a significant extent the catalytic performance of supported noble metal catalysts. Results of catalytic performance tests obtained under realistic feed composition, consisting of 3% CO, 10% H₂O, 20% H₂ and 6% CO₂, showed that certain composite Pt/MO_x/Al₂O₃ and Pt/MO_x/TiO₂ catalysts are promising candidates for the development of active WGS catalysts suitable for fuel cell applications.     

A combination of NOx trapping materials and urea-SCR catalysts for use in the removal of NOx from mobile diesel engines

Preliminary studies on a series of nanocomposite BaO–Fe ZSM-5 materials have been carried out to determine the feasibility of combining NO_x trapping and SCR-NH₃ reactions to develop a system that might be applicable to reducing NO_x emissions from diesel-powered vehicles. The materials are analysed for SCR-NH₃ and SCR-urea reactivity, their NO_x trapping and NH₃ trapping capacities are probed using temperature programmed desorption (TPD) and the activities of the catalysts for promoting the NH_{3 ads} + NO/O₂ → N₂ and NO_{x ads} + NH₃ → N₂ reactions are studied using temperature programmed surface reaction (TPSR).