CO2 sequestration in coals and enhanced coalbed methane recovery: New numerical approach

Mixed gases injection into a large coal sample for CO₂ sequestration in coals and enhanced coalbed methane recovery was investigated using a new numerical approach. A dynamic multi-component transport (DMCT) model was applied to simulate ternary gas (CH₄-CO₂-N₂) diffusion and flow behaviors for better understanding and prediction of gas injection enhanced coalbed methane (ECBM) recovery processes. Several cases were designed to analyze the effects of injection gas composition and pressure on gas displacement dynamics in a large coal sample. The calculated results suggest that mixed gas injections have similar profiles of methane recovery as pure N₂ injection, and mixtures of N₂ and CO₂ reduce the ultimate methane recovery compared to pure CO₂. The breakthrough time of pure CO₂ injection is longer than mixed gas injections. Injection gas composition has significant effect on produced gas composition.     

Enhanced coalbed methane recovery

The recovery of coalbed methane can be enhanced by injecting CO₂ in the coal seam at supercritical conditions. Through an in situ adsorption/desorption process the displaced methane is produced and the adsorbed CO₂ is permanently stored. This is called enhanced coalbed methane recovery (ECBM) and it is a technique under investigation as a possible approach to the geological storage of CO₂ in a carbon dioxide capture and storage system. This work reviews the state of the art on fundamental and practical aspects of the technology and summarizes the results of ECBM field tests. These prove the feasibility of ECBM recovery and highlight substantial opportunities for interdisciplinary research at the interface between earth sciences and chemical engineering.     

A review on transport of coal seam gas and its impact on coalbed methane recovery

This paper presents a summary review on mass transport of coal seam gas (CSG) in coal associated with the coalbed methane (CBM) and CO₂ geo-sequestration enhanced CBM (CO₂-ECBM) recovery and current research advances in order to provide general knowledge and fundamental understanding of the CBM/ECBM processes for improved CBM recovery. It will discuss the major aspects of theory and technology for evaluation and development of CBM resources, including the gas storage and flow mechanism in CBM reservoirs in terms of their differences with conventional natural gas reservoirs, and their impact on CBM production behavior. The paper summarizes the evaluation procedure and methodologies used for CBM exploration and exploitation with some recommendations.     

An analytical model of the mechanical properties of bulk coal under confined stress

This paper presents the development of an analytical model which can be used to relate the structural parameters of coal to its mechanical properties such as elastic modulus and Poisson’s ratio under a confined stress condition. This model is developed primarily to support process modeling of coalbed methane (CBM) or CO₂-enhanced CBM (ECBM) recovery from coal seam. It applied an innovative approach by which stresses acting on and strains occurring in coal are successively combined in rectangular coordinates, leading to the aggregated mechanical constants. These mechanical properties represent important information for improving CBM/ECBM simulations and incorporating within these considerations of directional permeability. The model, consisting of constitutive equations which implement a mechanically consistent stress–strains correlation, can be used as a generalized tool to study the mechanical and fluid behaviors of coal composites. An example using the model to predict the stress–strain correlation of coal under triaxial confined stress by accounting for the elastic and brittle (non-elastic) deformations is discussed. The result shows a good agreement between the prediction and the experimental measurement.     

Adsorptive separation of CO<Subscript>2</Subscript> and CH<Subscript>4</Subscript> by the broom sorghum based activated carbon functionalized by diethanolamine

A low-cost activated carbon (AC) was produced from the broom sorghum stalk using KOH as the chemical activating agent, and then the surface of AC was functionalized with diethanolamine to enhance CO₂/CH4 selectivity. Characteristics of pristine and DEA-functionalized ACs were determined through different analyses such as Boehm’s method, BET, FT-IR, SEM, and TGA. The adsorption behavior of pure carbon dioxide and pure methane on these adsorbents was investigated in a temperature range of 288-308 K and pressure range of 0-25 bar using an apparatus based on a volumetric method. Results indicated that amine functionalization significantly improved the selectivity of CO₂/CH₄. The enhancement of CO₂ ideal adsorption selectivity over CH₄ from 1.51 for the pristine AC to 5.75 for the AC-DEA was attributed to adsorbate-adsorbent chemical interaction. The present DEA-functionalized AC adsorbent can be a good candidate for applications in natural gas and landfill gas purifications.     

Sorption studies of CO<Subscript>2</Subscript>, CH<Subscript>4</Subscript>, N<Subscript>2</Subscript>, CO,O<Subscript>2</Subscript> and Ar on nanoporous aluminum terephthalate [MIL-53(Al)]

Aluminum terephthalate, MIL-53(Al), metal–organic framework synthesized hydrothermally and purified by solvent extraction method was used as an adsorbent for gas adsorption studies. The synthesized MIL-53(Al) was characterized by powder X-Ray diffraction analysis, surface area measurement using N₂ adsorption–desorption at 77 K, FTIR spectroscopy and thermo gravimetric analysis. Adsorption isotherms of CO₂, CH₄, CO, N₂, O₂ and Ar were measured at 288 and 303 K. The absolute adsorption capacity was found in the order CO₂>CH₄>CO>N₂>Ar>O₂. Henry’s constants, heat of adsorption in the low pressure region and adsorption selectivities for the adsorbate gases were calculated from their adsorption isotherms. The high selectivity and low heat of adsorption for CO₂ suggests that MIL-53(Al) is a potential adsorbent material for the separation of CO₂ from gas mixtures. The high selectivity for CH₄ over O₂ and its low heat of adsorption suggests that MIL-53(Al) could also be a compatible adsorbent for the separation of methane from methane–oxygen gas mixtures.     

Discovery of novel zeolites for natural gas purification through combined material screening and process optimization

An efficient computational screening approach is proposed to select the most cost‐effective materials and adsorption process conditions for CH₄/CO₂ separation. The method identifies eight novel zeolites for removing CO₂ from natural gas, coalbed methane, shale gas, enhanced oil recovery gas, biogas, and landfill gas sources. The separation cost is minimized through hierarchical material screening combined with rigorous process modeling and optimization. Minimum purity and recovery constraints of 97 and 95%, respectively, are introduced to meet natural gas pipeline specifications and minimize losses. The top zeolite, WEI, can recover methane as economically as $0.15/MMBTU from natural gas with 5% CO₂ to $1.44/MMBTU from natural gas with 50% CO₂, showing the potential for developing natural gas reservoirs with higher CO₂ content. The necessity of a combined material selection and process optimization approach is demonstrated by the lack of clear correlation between cost and material‐centric metrics such as adsorption selectivity. © 2014 American Institute of Chemical Engineers AIChE J, 60: 1767–1785, 2014     

Enrichment of coal‐bed methane by PSA complemented with CO2 displacement

A PSA cycle complemented with CO₂ displacement was studied for enriching coal‐bed methane (CBM). The column was first pressurized to the adsorption pressure with feed gas, and then N₂ was produced at column top in step 2. The feed gas switched to CO₂ at the end of step 2, and the adsorbed CH₄ was displaced and pushed to column top by CO₂ becoming the second column‐top product in step 3. The CO₂ stream was shut off before it broke through the sorption bed. Then bed regeneration followed. A series of CH₄/N₂ mixtures containing 17.62 to 51.33% CH₄ was used for feed gas. It was experimentally shown that the product concentration was higher than 90%, and methane recovery was higher than 98% even for the feed of low‐methane concentration. Displacement at ambient pressure was shown more efficient than the displacement at adsorption pressure for the enrichment. © 2010 American Institute of Chemical Engineers AIChE J, 2011     

Electrochemical synthesis,characterization and application of a microstructure Cu<Subscript>3</Subscript>(BTC)<Subscript>2</Subscript> metal organic framework for CO<Subscript>2</Subscript> and CH<Subscript>4</Subscript> separation

The electrochemical route is a promising and environmentally friendly technique for fabrication of metal organic frameworks (MOFs) due to mild synthesis condition, short time for crystal growth and ease of scale up. A microstructure Cu₃(BTC)₂ MOF was synthesized through electrochemical path and successfully employed for CO₂ and CH₄ adsorption. Characterization and structural investigation of the MOF was carried out by XRD, FE-SEM, TGA, FTIR and BET analyses. The highest amount of carbon dioxide and methane sorption was 26.89 and 6.63 wt%, respectively, at 298 K. The heat of adsorption for CO₂ decreased monotonically, while an opposite trend was observed for CH₄. The results also revealed that the selectivity of the developed MOF towards CO₂ over CH₄ enhanced with increase of pressure and composition of carbon dioxide component as predicted by the ideal adsorption solution theory (IAST). The regeneration of as-synthesized MOF was also studied in six consecutive cycles and no considerable reduction in CO₂ adsorption capacity was observed.     

Doped Ni Catalysts for Methane Reforming with CO<Subscript>2</Subscript>

Pb, Sb, Bi and Te doped Ni catalysts were prepared and used for methane reforming with CO₂ in order to diminish coke deposition. It was found that small amounts of Pb doped Ni catalysts exhibited excellent coke resistance ability with minor loss of the reforming activity. As the added amount of Pb increased from 0 to 0.015 (mole ratio between Pb/Ni), coke formation rate decreased from 166.7 mg-coke/g-cat h (on Ni/SiO₂) to 0, while the reforming activity decreased slightly from 73.2% to 63.3% (conversion of CO₂) at 800 °C, 60,000 ml(STP)/g-cat·h (CH₄ CO₂=1:1, no dilution gas in feed). Higher amounts of Pb and Sb, Bi, Te made Ni catalyst deactivated for methane reforming with CO₂.     

Modeling and economic analysis of CO<Subscript>2</Subscript> separation process with hollow fiber membrane modules

The main purpose of the study was to develop a model using ASPEN and Excel simulation method to establish optimum CO₂ separation process utilizing hollow fiber membrane modules to treat exhaust gas from LNG combustion. During the simulation, optimum conditions of each CO₂ separation scenario were determined while operating parameters of CO₂ separation process were varied. The characteristics of hollow fibers membrane were assigned as 60 GPU of permeability and 25 of selectivity for the simulation. The simulation results illustrated that 4 stage connection of membrane module is required in order to achieve over 99% of CO₂ purity and 90% of recovery rate. The resulted optimum design and operation parameters throughout the simulation were also correlated with the experimental data from the actual CO₂ separation facility which has a capacity of 1,000 Nm³/day located in the Korea Research Institute of Chemical Technology. Throughout the simulation, the operating parameters of minimum energy consumption were evaluated. Economic analysis of pilot scale of CO₂ separation plant was done with the comparison of energy cost of CO₂ recovery and equipment cost of the plant based on the simulation model. This work was presented at the 6 ^th Korea-China Workshop on Clean Energy Technology held at Busan, Korea, July 4–7, 2006.     

Gas hydrates: A cleaner source of energy and opportunity for innovative technologies

The global energy system is characterized by a gradual de-carbonization and move to cleaner burning technologies: from wood to coal to oil and to natural gas. A final destination characterized by the term“hydrogen economy” is desired. Gas hydrate found in the earth’s crust is considered a source of natural gas that is essentially 100% methane (CH₄) gas. Natural gas hydrate estimates worldwide range from 10,000 to 40,000 trillion cubic meters (TCM). Efforts are underway to exploit this resource. These methane hydrates in the earth’s crust also have the potential to be a significant factor in global climate change. Moreover, gas hydrates offer opportunities for the development of innovative technologies (separation of CO₂ from CO₂/N₂ and CO₂/H₂ mixtures, CO₂ sequestration, natural gas transportation and storage and H₂ storage). In this work we assess the progress towards exploitation of gas hydrates as a resource for methane (cleaner energy) and summarize the state of the art with respect to the role of gas hydrates in the development of innovative technologies.     

A comparative study of CO<Subscript>2</Subscript> and CH<Subscript>4</Subscript> adsorption using activated carbon prepared from pine cone by phosphoric acid activation

Adsorption of pure carbon dioxide and methane was examined on activated carbon prepared from pine cone by chemical activation with H₃PO₄ to determine the potential for the separation of CO₂ from CH₄. The prepared adsorbent was characterized by N₂ adsorption-desorption, elemental analysis, FTIR, SEM and TEM. The equilibrium adsorption of CO₂ and CH₄ on AC was determined at 298, 308 and 318 K and pressure range of 1–16 bar. The experimental data of both gases were analyzed using Langmuir and Freundlich models. For CO₂, the Langmuir isotherm presented a perfect fit, whereas the isotherm of CH₄ was well described by Freundlich model. The selectivity of CO₂ over CH₄ by AC (CO₂: CH₄=50: 50, 298K, 5 bar), predicted by ideal adsorbed solution theory (IAST) model, was achieved at 1.68. These data demonstrated that pine cone-based AC prepared in this study can be successfully used in separation of CO₂ from CH₄.     

Temperature profiles of the monolith catalyst in CO<Subscript>2</Subscript> reforming of methane with<Emphasis Type="Italic">in-situ</Emphasis> combustion of methane and ethane

The temperature profiles in a monolith reactor were measured in CO₂ reforming of CH₄ within-situ combustion of methane and ethane in order to find out in what sequence the reactions are occurring. The reaction gas flowed both upward and downward. A hot spot was observed at low furnace temperatures, and it tended to disappear as the furnace temperature increased. This is due to natural extinguishment of the flame caused by the endothermic reforming reactions occurring. The hot spot disappeared at a lower temperature with the up-flow when compared with the down-flow. When the hot spot appears, H₂O and CO₂ are produced by complete oxidation and accordingly the steam reforming and the CO₂ reforming occur competitively in the rear part of the monolith. If the hot spot does not appear, it is considered that the partial oxidation of methane occurs predominantly over the complete oxidation, resulting in more efficient CO₂ removal.     

煤层气在活性炭和炭分子筛上变压吸附分离

变压吸附分离是有效的气体分离提纯方法,采用合适的吸附剂可对煤层气(CH4/N2混合气体)进行高效分离,节约能耗。在单床吸附装置上测量了CH4/N2混合气体在3种活性炭和4种炭分子筛吸附柱上的穿透曲线,并进行实验研究再生条件对吸附剂分离性能的影响。实验结果表明,7种吸附剂均对CH4/N2混合气具有一定程度的分离能力,且高温真空再生后吸附效果更好;但仍需开发出更有效的吸附剂。     

Oxidative reforming of methane on structured Ni-Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/cordierite catalysts

The catalytic properties of Ni/Al₂O₃ composites supported on ceramic cordierite honeycomb monoliths in oxidative methane reforming are reported. The prereduced catalyst has been tested in a flow reactor using reaction mixtures of the following compositions: in methane oxidation, 2–6% CH₄, 2–9% O₂, Ar; in carbon dioxide and oxidative carbon dioxide reforming of methane, 2–6% CH₄, 6–12% CO₂, and 0–4% O₂, and Ar. Physicochemical studies include the monitoring of the formation and oxidation of carbon, the strength of the Ni-O bond, and the phase composition of the catalyst. The structured Ni-Al₂O₃ catalysts are much more productive in the carbon dioxide reforming of methane than conventional granular catalysts. The catalysts performance is made more stable by regulating the acid-base properties of their surface via the introduction of alkali metal (Na, K) oxides to retard the coking of the surface. Rare-earth metal oxides with a low redox potential (La₂O₃, CeO₂) enhance the activity and stability of Ni-Al₂O₃/cordierite catalysts in the deep and partial oxidation and carbon dioxide reforming of methane. The carbon dioxide reforming of methane on the (NiO + La₂O₃ + Al₂O₃)/cordierite catalyst can be intensified by adding oxygen to the gas feed. This reduces the temperature necessary to reach a high methane conversion and does not exert any significant effect on the selectivity with respect to H₂.     

Parametric study of pyrolysis and steam gasification of rice straw in presence of K<Subscript>2</Subscript>CO<Subscript>3</Subscript>

A parametric study of pyrolysis and steam gasification of rice straw (RS) was performed to investigate the effect of the presence of K₂CO₃ on the behavior of gas evolution, gas component distribution, pyrolysis/gasification reactivity, the quality and volume of synthetic gas. During pyrolysis, with the increase in K₂CO₃ content in RS (i) the instantaneous CO₂ concentration was increased while CO concentration was relatively stable; (ii) the yield of CO₂ and H₂ increased on the cost of CH₄. During steam gasification of RS, with the increase in K₂CO₃ content in RS (i) the instantaneous concentration of CO₂ and H₂ increased while instantaneous concentration of CO and CH₄ decreased; (ii) the yield of CO₂ and H₂ production and total yield increased; and (iii) yield of CO and CH₄ production followed the order: 9% K₂CO₃ RS<6% K₂CO₃ RS<raw RS<3% K₂CO₃ RS<water-leached RS. Water-leached RS showed the highest pyrolysis reactivity, while stream gasification reactivity was proportional to K₂CO₃ content in RS. The results of this study reveal that the presence of K₂CO₃ during pyrolysis and steam gasification of RS effectively improves production of H₂ rich gas.     

High speed spin coating in fabrication of Pebax 1657 based mixed matrix membrane filled with ultra-porous ZIF-8 particles for CO<Subscript>2</Subscript>/CH<Subscript>4</Subscript> separation

Modified ultra-porous ZIF-8 particles were used to prepare novel ZIF-8/Pebax 1657 mixed matrix membranes (MMMs) on PES support for separation of CO₂ from CH₄ using spin coating method. TEM and SEM were used to characterize modified ZIF-8 particles. SEM was also used to investigate the morphology of synthesized MMMs. The MMMs with thinner selective layer showed higher CO₂ permeability and lower CO₂/CH₄ selectivity in permeation tests compared to MMMs with thicker selective layer. The plasticization was recognized as the main reason for rise in CO₂ permeability and drop in CO₂/CH₄ selectivity of thinner MMMs. The gas sorption results showed that the high permeability of CO₂ in MMMs is mainly due to the high solubility of this gas in MMMs, leading to high CO₂/CH₄ solubility selectivity for MMMs. The fractional free volume and void volume fraction of MMMs increased as the thickness of membrane decreased. Applying higher mixed feed pressures and permeation tests temperatures resulted in increase in CO₂ permeability and decrease in CO₂/CH₄ selectivity. At highest testing temperature (60 °C), the CO₂ permeability of synthesized MMMs with thinner selective layer remarkably increased.     

Reactivity of a CaSO<Subscript>4</Subscript>-oxygen carrier in chemical-looping combustion of methane in a fixed bed reactor

Chemical-looping combustion (CLC) is a promising technology for the combustion of gas or solid fuel with efficient use of energy and inherent separation of CO₂. A reactivity study of CaSO₄ oxygen carrier in CLC of methane was conducted in a laboratory scale fixed bed reactor. The oxygen carrier particles were exposed in six cycles of alternating reduction methane and oxidation air. A majority of CH₄ reacted with CaSO₄ to form CO₂ and H₂O. The oxidation was incomplete, possibly due to the CaSO₄ product layer. The reactivity of CaSO₄ oxygen carrier increased for the initial cycles but slightly decreased after four cycles. The product gas yields of CO₂, CH₄, and CO with cycles were analyzed. Carbon deposition during the reduction period was confirmed with the combustible gas (CO+H₂) in the product gas and slight CO₂ formed during the early stage of oxidation. The mechanism of carbon deposition and effect was also discussed. SO₂ release behavior during reduction and oxidation was investigated, and the possible formation mechanism and mitigation method was discussed. The oxygen carrier conversion after the reduction decreased gradually in the cyclic test while it could not restore its oxygen capacity after the oxidation. The mass-based reaction rates during the reduction and oxidation also demonstrated the variation of reactivity of CaSO₄ oxygen carrier. XRD analysis illustrated the phase change of CaSO₄ oxygen carrier. CaS was the main reduction product, while a slight amount of CaO also formed in the cyclic test. ESEM analysis demonstrated the surface change of particles during the cyclic test. The reacted particles tested in the fixed bed reactor were not uniform in porosity. EDS analysis demonstrated the transfer of oxygen from CaSO₄ to fuel gas while leaving CaS as the dominant reduced product. The results show that CaSO₄ oxygen carrier may be an interesting candidate for oxygen carrier in CLC. This work was presented at the 7 ^th China-Korea Workshop on Clean Energy Technology held at Taiyuan, China, June 26–28, 2008.     

The effect of ethane on the performance of commercial polyphenylene oxide and Cardo-type polyimide hollow fiber membranes in CO<Subscript>2</Subscript>/CH<Subscript>4</Subscript> separation applications

Impurities such as hydrogen sulfide, water vapor and heavy hydrocarbons in natural gas have considerable effects on the membrane performance. Small amounts of condensable and polymer soluble components in the feed gas cause swelling or plasticization of glassy membranes, leading to a reduction in membrane selectivity. In the present research the influence of ethane was investigated on the permeance and selectivity of two commercially available hollow fiber membranes, namely Cardo-type polyimide and PPO hollow fibers for CO₂/CH₄ separations. It was concluded that the gas mixture permeation rate was increased in the presence of C₂H₆. However, the CO₂/CH₄ separation factors remained almost the same in the presence and absence of the C₂H₆.