Effect of ketal group in castor oil acid-based plasticizer on the properties of poly(vinyl chloride)

Two castor oil acid esters containing a ketal or ketone group (KCL or CL), as alternative plasticizers for poly(vinyl chloride) (PVC), were prepared. The structures were confirmed by ¹H NMR and FTIR spectroscopies. The effects of the presence of a ketal or ketone group in these compounds on PVC plasticization were examined. The DMA and SEM results showed that both plasticizers were miscible with PVC and exhibited excellent plasticizing properties, compared to those of dioctyl phthalate (DOP). The PVC plasticized by KCL displayed a lower T_g value of 20.6 ° C, which was lower than that of PVC plasticized with DOP (22.3 ° C) and PVC plasticized with CL (40.5 ° C). Tensile tests indicated that PVC plasticized using KCL showed a 37% higher of elongation at break than PVC plasticized by CL and 30% higher than PVC plasticized by DOP. The plasticizing mechanism was also investigated. Moreover, exudation, volatility, and extraction tests, along with TGA indicated that the presence of ketal groups effectively improved the migration resistance of plasticizer and the thermal stability of PVC blends. Taken together, introducing ketal groups into plasticizer might be an effective strategy for improving its plasticizing efficiency.     

An efficient plasticizer based on waste cooking oil: Structure and application

Recently, phthalates have been continuously banned in numerous fields by many countries. Therefore, the development of sustainable and efficient plasticizers has become particularly urgent. The waste cooking oil was used as the main raw materials in this study to synthesize an efficient plasticizer (acetylated-fatty acid methyl ester-trimellitic acid ester, AC-FAME-TAE). The structure of AC-FAME-TAE was characterized by FT-IR and ¹H NMR. The performance of the poly(vinyl chloride) (PVC) plasticized by AC-FAME-TAE was tested and compared with those of the PVC plasticized with di-2-ethylhexyl phthalate (DOP) and EFAME (epoxy fatty acid methyl ester), respectively. DSC results indicated that AC-FAME-TAE had excellent plasticizing efficiency for PVC. The mechanical properties of PVC plasticized by AC-FAME-TAE were as comparable as PVC plasticized by DOP from the results of tensile test. In addition, the PVC plasticized by AC-FAME-TAE had excellent thermal stability and solvent resistance by the results of leaching test and TGA.     

Sustainable synthesis of bio‐based hyperbranched ester and its application for preparing soft polyvinyl chloride materials

In this study, bio‐based hyperbranched ester was synthesized from castor oil. The chemical structure of the bio‐based hyperbranched ester obtained was characterized with Fourier transform infrared and ¹H NMR spectra. Soft polyvinyl chloride (PVC) materials were prepared via thermoplastic blending at 160 °C using bio‐based hyperbranched ester as plasticizer. The performances including the thermal stability, glass transition temperature (T_g), crystallinity, tensile properties, solvent extraction resistance and volatility resistance of soft PVC materials incorporating bio‐based hyperbranched ester were investigated and compared with the traditional plasticizer dioctyl phthalate (DOP). The results showed that bio‐based hyperbranched ester enhanced the thermal stability of the PVC materials. The T_g of PVC incorporating bio‐based hyperbranched ester was 23 °C, lower than that of PVC/DOP materials at 28 °C. Bio‐based hyperbranched ester showed a better plasticizing effect, solvent extraction resistance and volatility resistance than DOP. The plasticizing mechanism is also discussed. © 2018 Society of Chemical Industry     

Synthesis and application of an environmental epoxy plasticizer with phthalate-like structure based on tung oil and cardanol for poly(vinyl chloride)

An epoxidized cardanol tungoleate (ECT) based on tung oil and cardanol was synthesized through esterification and epoxidation. The chemical structure of the compound was verified by Fourier transform infrared spectroscopy (FTIR) and proton nuclear magnetic resonance (¹H-NMR). The plasticizing effects of ECT as the main plasticizer in poly(vinyl chloride) (PVC) was studied and compared with the commercial plasticizer dioctyl phthalate (DOP). The thermal migration stabilities, the thermal degradation process and the mechanical properties of PVC samples and the plasticization mechanism of ECT for PVC were investigated through the use of volatility, extraction, discoloration, and tensile tests as well as thermal gravity analysis (TGA), TGA–FTIR analysis, electronic universal testing machine and dynamic mechanical analysis (DMA). Compared with DOP, the ECT plasticized PVC can exhibits better thermal stability, more excellent tensile strength (17.28 MPa) and higher stretchability (629.41%), which is 1161% higher than DOP (1.37 MPa) plasticized PVC film. In addition, the migration resistance and volatility stability of ECT are much better than DOP. Therefore, this fully bio-based plasticizer based on tung oil and cardanol is a promising alternative plasticizer for PVC and may be an excellent phthalate substitute from the perspective of human health and sustainable development.     

Plasticizing effect of acetylated castor oil on castor oil-based,moisture-cured polyurethane film

Moisture-cured polyurethane films have been prepared by reaction between toluene diisocyanate and castor oil or derivatives such as castor oil diethanol amide, castor oil monoglyceride, ethylene glycol monoricinoleate, and propylene glycol monoricinoleate. Effect of acetylated castor oil as an internal plasticizer on the resulting urethane films has been studied. Catalytic effect of 3-5% triethanol amine on curing of plasticized films has been noted. Plasticized polyurethane films show good tensile strength (105-550 kg/cm²) and elongation (15-215%) properties, having high melting point (210-272 C) and good resistance to solvents and chemicals.     

一种新型蓖麻油酸季戊四醇酯的制备及应用

用季戊四醇和蓖麻油酸通过酯化反应反应制备了蓖麻油季戊四醇酯。采用红外光谱仪和核磁共振仪对制备的产品的化学结构进行表征。并将其作为增塑剂与聚氯乙烯（PVC）共混,研究了塑化PVC的平衡扭矩、热性能和力学性能,对该增塑剂在不同溶媒中的耐迁移性进行了研究,并与邻苯二甲酸二辛酯和环氧大豆油的塑化性能进行了对比。结果表明,蓖麻油季戊四醇酯塑化PVC的加工平衡扭矩为14.9 N·m,改善了PVC的加工稳定性;塑化PVC的拉伸强度为23.28 MPa,断裂伸长率为263.13 %,耐迁移性能较邻苯二甲酸酯和环氧豆油较好,可以作为PVC增塑剂使用。     

Benzyl ester of dehydrated castor oil fatty acid as plasticizer for poly(vinyl chloride)

The poly(vinyl chloride) (PVC) industry plays an important role in today's total plastics industry. The major volume of PVC is used as soft and plasticized PVC. PVC applications consume approximately 80% of the total production of plasticizers. Most of the common plasticizers are aromatic esters of phthalic acid. In the majority of countries, phthalate plasticizers are banned due to their carcinogenic properties. The concern raised about toxicity led to a large demand for bio‐based non‐toxic plasticizers. Hence, there is an increasing interest in replacing the phthalate plasticizers with those produced from simple bio‐based materials. Dehydrated castor oil fatty acid (DCOFA) is a renewable resource which can be esterified and used as an environment friendly plasticizer for PVC. Benzyl ester (BE) was prepared by reacting DCOFA with benzyl alcohol in the presence of catalyst at 170–180 °C. Esterification was further confirmed by acid value, hydroxyl number, ¹H NMR and Fourier transform IR spectroscopy. The modified plasticizer was used in various proportions as a co‐plasticizer in PVC for partial replacement of dioctyl phthalate (DOP). With an increase in the proportion of BE in PVC samples, a good plasticizing performance was observed. The incorporation of BE also resulted in a reduction in viscosity and viscosity pick‐up and improved mechanical, exudation, thermal degradation and chemical resistance properties. The presence of BE showed a reduction in the whiteness index due to presence of conjugated double bonds in the structure. The results of DSC, XRD and Shore hardness studies showed no significant variation in properties compared with those of DOP‐plasticized sheets and thus we can conclude that BE can be used as a co‐plasticizer in PVC. © 2013 Society of Chemical Industry     

Properties of poly(vinyl chloride) incorporated with a novel soybean oil based secondary plasticizer containing a flame retardant group

A novel bio‐based plasticizer containing flame retardant groups based on soybean oil (SOPE) was synthesized from epoxidized soybean oil (ESO) and diethyl phosphate through a ring‐opening reaction. PVC blends plasticized with ESO and SOPE were prepared, respectively. Properties including rheological behavior, thermal stability, flame retardant performance, mechanical properties of PVC plasticized with ESO and SOPE were carefully studied. The results showed that the plasticized PVC blends indicated better compatibility, thermal, and mechanical properties. As a novel bio‐based plasticizer containing flame retardant groups, the TGA data indicated that the thermal degradation temperature of PVC blends plasticized with SOPE could reach to 275.5°C. LOI tests and SEM indicated that the LOI value of PVC blends could increase from 24.2 to 33.6%, the flame retardant performance of SOPE was put into effect by promoting polymer carbonization and forming a consolidated and thick flame retardant coating quickly, which is effective to prohibit the heat flux and air incursion. The enhancement in flame retardancy will expand the application range of PVC materials plasticized with SOPE. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42111.     

橡胶籽油基复合型环保增塑剂用于PVC的研究

将自制的橡胶籽油基环氧脂肪酸甲酯（EFAME）与对苯二甲酸二辛酯（DOTP）混合后,与聚氯乙烯（PVC）共混成型,考查EFAME在软质PVC中的增塑性能及其对DOTP的替代效果。利用拉力试验机、差示扫描量热仪、动态热力学分析仪及热老化烘箱对塑化体系的力学性能、加工性能、耐热性及耐久性进行分析。结果表明,复合型增塑剂可有效改善PVC制品的柔韧性、耐磨性、热性能及加工流变性;EFAME用量为20份时,PVC制品的玻璃化转变温度由0.32 ℃降低至-4.63 ℃,质量损失10 % 和50 %时的温度得到提高,热老化整体变色时间提高了4倍。     

Synthesis and application of a novel cardanol‐based plasticizer as secondary or main plasticizer for poly(vinyl chloride)

A novel plasticizer based on cardanol, hydrogenated cardanol glycidyl ether acetic ester containing phosphaphenanthrene group (HCGEP), was prepared and incorporated into poly(vinyl chloride) (PVC) for the first time. The molecular structure was characterized with Fourier transform infrared and ¹H NMR spectroscopies. The thermal degradation behavior and flame retardant performance of PVC films with HCGEP as secondary or main plasticizer were investigated using thermogravimetric analysis, combustion tests, limiting oxygen index tests and morphological analysis of residues. Furthermore, the mechanical properties of PVC films were examined based on the results of tensile testing. The results were compared to those of the petroleum‐based plasticizer dioctyl phthalate. With the substitution of dioctyl phthalate with HCGEP, PVC films exhibited high thermal stability and better flame retardant performance. The tensile test results showed that the addition of HCGEP could endow PVC resin with well‐balanced properties of flexibility, strength and hardness. © 2017 Society of Chemical Industry     

Diester based on castor oil fatty acid as plasticizer for poly(vinyl chloride)

Castor oil is a renewable resource that has potential uses as an environmental friendly material for a range of applications. In recent years, much efforts have been driven to develop alternate plasticizer for medical and commodity plastics due to growing concerns about dioctyl phthalate (DOP) for flexible poly(vinyl chloride) (PVC). In this study, a bio‐based plasticizer was synthesized by a two‐step esterification reaction of castor oil fatty acid (COFA) with benzyl alcohol and octanoic acid in the presence of catalyst (dibutyl tin dilaurate). The structure of the octanoic ester (OE) was confirmed by proton nuclear magnetic resonance, Fourier transform infrared spectroscopy, acid value, and hydroxyl value. OE was used as a coplasticizer in PVC for partial replacement of DOP. The addition of OE exhibited good incorporation and plasticizing performance in the PVC sheets. Incorporation of OE resulted in good plasticizing, tensile strength, percentage elongation, exudation, thermal stability, and chemical resistance because of the presence of long carbon chains of COFA. Differential scanning calorimetry (DSC), thermogravimetric analysis, and color measurements were also performed to evaluate the effect of OE. With the increase in OE, DSC and hardness results showed marginal deviation from those obtained for DOP‐plasticized sheets. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40354.     

Epoxidized dimeric acid methyl ester derived from rubber seed oil and its application as secondary plasticizer

A novel plasticizer epoxidized dimeric acid methyl ester (EDAMe) based on rubber seed oil was synthesized. Chemical structure of EDAMe was characterized by Fourier transform infrared (FTIR) and gel permeation chromatography (GPC). Effects of EDAMe as secondary plasticizer and its substitution of commercial plasticizer dioctyl terephthalate (DOTP) in soft poly(vinyl chloride) (PVC) films were studied. The thermal properties, mechanical properties and migration stabilities of PVC films were explored with DMA, TG, TG–FTIR, dynamic thermal stability analysis, tensile and migration tests. The results indicated that the epoxidized rubber seed oil based ester has significantly higher thermal stability than DOTP. When DOTP was substituted with 20% (m/m) EDAMe, the results of initial decomposition temperature (T_i), 10% and 50% mass loss temperatures (T₁₀ and T₅₀), and the first maximum weight‐loss temperature rate (T_P1) reached 267.2 °C, 263.5 °C, 307.3 °C and 298.9 °C, respectively. Furthermore, flexibility of the obtained PVC films enhanced significantly with the adding of EDAMe. The migration stabilities of EDAMe was also investigated and showed good migration resistance. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43668.     

Epoxidized castor oil-based diglycidyl-phthalate plasticizer: Synthesis and thermal stabilizing effects on poly(vinyl chloride)

Epoxidized castor oil-based diglycidyl-phthalate (ECODP) was synthesized and incorporated into poly(vinyl chloride) (PVC) for the first time. The chemical structure of the ECODP was confirmed. The plasticizing effects of ECODP as a replacement for commercial plasticizer dioctyl phthalate (DOP) were investigated. The thermal stability and mechanical properties of PVC films before and after aging were investigated using thermogravimetric analysis (TGA), TGA-FTIR analysis, dynamic mechanical analysis (DMA), and tensile tests. The results indicated that PVC films plasticized with ECODP significantly improved thermal stability, compatibility, and flexibility. When DOP was substituted with ECODP completely, the initial decomposition temperature, 5, 10, 50, and 70% mass loss temperatures (T_i, T₅, T₁₀, T₅₀, and T₇₀) increased by 24.7, 38.9, 32.0, 30.3, and 102.7 °C, respectively. The functional mechanism of the ECODP as a thermal stabilizing plasticizer and the plasticization mechanism of PVC composites were also investigated. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47142.     

Polyblends. I. Mechanical properties of polyblends of butadiene–acrylonitrile elastomers and copolymers of vinyl stearate and vinyl chloride

Several nitrile rubber elastomers were polyblended, across the composition range, with selected polymeric compositions containing vinyl chloride. The compositions incorporated were (a) bulk poly(vinyl chloride) (PVC); (b) copolymers of vinyl stearate and vinyl chloride containing, respectively, 0.21, 0.36, and 0.47 weight fraction of the vinyl ester; and (c) mixtures containing the same weight fractions of di-2-ethylhexyl phthalate (DOP) with PVC. Mechanical, viscoelastic, optical, and volatility properties were studied on all blends in this first paper. To accurately compare the mechanical properties of polyblends of different systems, a criterion of mechanical equivalence was taken as the observance of similar stresses at break for compositions selected to have identical 100% moduli. Optimum mechanical equivalence, therefore, occurred at the largest ratios of 100% modulus to break stress for all systems compared. Optimum mechanical property equivalence was observed for NBR blends with PVC and for similar blends of both internally and externally plasticized systems containing 0.21 weight fraction of plasticizer. However, considerably more nitrile rubber was needed for PVC blends to acquire the properties of the plasticized systems. Mechanical equivalence was observed, but was not optimum for systems having more plasticizer because tensile strengths were lower. Polyblending with NBR improved the toughness and low-temperature properties of starting vinyl stearate copolymers. Improved toughness was indicated by the expansion of areas under stress–strain curves. Refractive index matching appeared to explain the transparency of the best films and their relative freedom from haze. On heating at 85°C, poly(vinyl chloride) and the copolymer polyblends suffered no volatility loss. Volatility of DOP from the blends was 1.5 times greater than for PVC–DOP mixtures. Because modulus–temperature curves and mechanical T_g values of the filler component shifted with composition, the mechanical behavior of these blends was in harmony with an accepted standard of interdomain compatibility.     

Studies in Estolides,Part III : Plasticizer for Polyvinyl Chloride

Acetoxy butyl esters prepared from estolides (derived from castor oil fatty acids) were evaluated as plasticizers for poly (vinyl chloride) (PVC) resin. They showed limited compatibility. They were useful as secondary plasticizers for PVC along with dioctyl phthalate plasticizer. The properties of the plasticized stocks were generally comparable to the ones obtained by incorporating 12-acetoxy butyl oleate, the commercial secondary plasticizer. Among the estolides derivatives tried, the acetoxy butyl ester obtained from estolides of acid value 83 showed better performance. 1For parts I and II in the series ,see Refference 3 and 4     

Performance Evaluation and Biodegradation Study of Polyvinyl Chloride Films with Castor Oil-based Plasticizer

In the present study, a renewable resource-based plasticizer was synthesized by the lipase-catalyzed esterification reaction of furfuryl alcohol (FA) and castor oil fatty acid (COFA). The resultant ester (FA-COFA ester) was used as secondary plasticizers to the polyvinyl chloride (PVC) films. The PVC films were formulated using the combination of a conventional plasticizer di-butyl phthalate (DBP) and FA-COFA ester as a secondary plasticizer at different concentrations. Films were characterized by X-ray diffraction analysis, scanning electron microscopy, thermal analysis, mechanical performance, and migration stability. A biodegradability study of the PVC films showed increased degradability with increasing concentration of the FA-COFA ester in the PVC film. The study showed that ester of FA and COFA could be a substitute of DBP by as much as 80% of the total plasticizer with improved elongation and tensile properties, and such a kind of sustainable resource-based PVC blend films could be used as a good packaging material with biodegradable property.     

Castor Epoxy Fatty Acid Alkyl Ester Estolides as Bioplasticizers for Poly(Vinyl Chloride)

Epoxy fatty acid alkyl ester estolides were synthesized from castor oil to be used as biobased plasticizers for poly(vinyl chloride) (PVC) as a safer replacement for phthalate plasticizers. Initially, castor oil was transesterified with methanol or n-butanol to quantitatively yield castor fatty acid alkyl esters. Acetylation of hydroxyl function with acetic anhydride led to the formation of estolide. The unsaturation was epoxidized, resulting in a bifunctional epoxy fatty acid alkyl ester estolide. The bioplasticizers were compounded with PVC and were evaluated for their functionality and compared with commercial phthalate plasticizer diisononyl phthalate (DINP) and nonphthalate 1,2-cyclohexanoic acid diisononyl ester (DINCH). The bioplasticizers showed excellent gelation, efficiency, and compatibility, as well as plastisol viscosity and thermal properties, comparable to or better than the plastisols prepared with commercial controls DINP and DINCH. The volatility of the methyl ester was inferior to the butyl ester. Both compounds showed low water resistance properties. Further evaluation of the butyl ester under tropical conditions of high temperature and humidity confirmed limited compatibility. This indicates that the castor epoxy fatty acid ester estolides would be better suited for applications that do not come in contact with water for prolonged periods, such as flooring, artificial leather, wiring, or wall coverings.     

Effects of epoxidized sunflower oil on the mechanical and dynamical analysis of the plasticized poly(vinyl chloride)

Epoxidized soybean oil (ESBO), is one of the most commonly used epoxides because of its typical combined roles as a plasticizer and heat stabilizer. In this study, a novel plasticizer of poly(vinyl chloride) (PVC) resins, epoxidized sunflower oil (ESO), was synthesized, and its performance was evaluated. ESO was designed to act as a coplasticizer and a heat stabilizer like ESBO. ESO is used as organic coplasticizer for plasticized PVC containing Ca and Zn stearates as primary stabilizers and stearic acid as lubricant. Di‐(2‐ethylhexyl) phthalate (DEHP), a conventional plasticizer for PVC, was partially replaced by ESO. Mechanical properties (tensile and shore D hardness) were investigated. The performance of ESO to ESB0 (20 g) for comparison, indicated that ESO could be used as secondary plasticizer for PVC in combination with DEHP. All mechanical and dynamical properties of plasticized PVC sheets varied with the oxirane oxygen of the ESO. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Biodeterioration of plasticized PVC/montmorillonite nanocomposites in aerobic soil environment

The aim of this study was to assess the effect of montmorillonite nanofillers, Cloisite Na⁺ and Cloisite 30B, on the biodeterioration of PVC-based nanocomposites plasticized by means of dioctyl adipate (DOA), dioctyl phthalate (DOP) and modified poly(propylene adipate) (PPA), in the aerobic environment of soil (soil burial test, time of exposure: 198 days). Tests were carried out at 25 ± 1 °C, under moisture-controlled (55 %) and aerobic conditions. The extent of the biodeterioration process was evaluated on the basis of changes in weight, tensile strength and elongation-at-break values. Finally, analysing chemical structures using FTIR and visual observation, both macroscopic and microscopic via scanning electron microscopy assisted in the evaluation process. The results of this study suggested that plasticized PVC/montmorillonite nanocomposites have an increased susceptibility for undergoing biological deterioration in comparison with plasticized PVC. In each instance, adding Cloisite 30B resulted in reducing the resistance of PVC/montmorillonite nanocomposites to the actions of microorganisms. In the case of Cloisite Na⁺ as the filler, results cannot be clearly quantified, although a negative influence prevailed, particularly a change in colour, whose change intensity was also dependent on the type of plasticizer, increasing in the following sequence: PVC/DOA/Cloisite Na⁺ > PVC/DOP/Cloisite Na⁺ > PVC/PPA/Cloisite Na⁺. However, each sample containing Cloisite Na⁺ achieved a lower rate of degradation (by normalised weight loss and FTIR) compared with nanocomposites containing Cloisite 30B. This can be attributed to the migration and accumulation of Cloisite Na⁺ on the surface of the nanocomposites particles where the former phenomenon producing a surface barrier which caused a reduction in the permeability of the material toward water and microorganisms, during the test.     

Synthesis and application of a natural plasticizer based on cardanol for poly(vinyl chloride)

A natural plasticizer with multifunctional groups, similar in structure to phthalates, cardanol derivatives glycidyl ether (CGE) was synthesized from cardanol by a two‐step modification process and characterized by FT‐IR, ¹HNMR, and ¹³CNMR. The resulting product was incorporated to PVC (CGE/PVC), and plasticizing effect was compared with PVC incorporated with two kinds of commercial phthalate ester plasticizers bis (2‐ethylhexyl) benzene‐1,4‐dicarboxylate (DOTP) and diisononyl phthalate (DINP). Dynamic mechanical analysis and mechanical properties testing of the plasticized PVC samples were performed in order to evaluate their flexibility, compatibility, and plasticizing efficiency. SEM was employed to produce fractured surface morphology. Thermogravimetric analysis and discoloration tests were used to characterize the thermal stabilities. Dynamic stability analysis was used to test the processability of formulations. Compared with DOTP and DINP plasticized samples, CGE/PVC has a maximum decrease of 9.27% in glass transition temperature (T_g), a maximum increase of 17.6% in the elongation at break, and a maximum increase of 31.59°C and 25.31 min in 50% weight loss (T50) and dynamic stability time, respectively. The obtained CGE also has slightly lower volatility resistance and higher exudation resistance than that of DOTP and DINP. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42465.