Flow properties of vegetable oil-diesel fuel blends

Straight vegetable oils provide cleaner burning and renewable alternatives to diesel fuel, but their inherently high viscosity compared to petroleum based diesel is undesirable for diesel engines. Lowering the viscosity can be simply achieved by either increasing the temperature of the oil or by blending it with diesel fuel, or both. In this work the rheological properties of diesel fuel and vegetable oil mixtures at different compositions were studied as a function of temperature to determine a viscosity-temperature-composition relationship for use in design and optimization of heating and fuel injection systems used in diesel engines. The vegetable oils used were corn, canola, olive, peanut, soybean and sunflower oils which are of commercial food grade. All the vegetable oils and their blends with No. 2 diesel fuel showed time-independent Newtonian behaviour within the test temperatures between 20 °C and 80 °C. Viscosities of the pure oils and diesel were satisfactorily correlated with temperature by means of the Arrhenius typed relationship. The Arrhenius blending rule was found applicable to describing the composition dependence of viscosity all vegetable oils-diesel blends at a fixed temperature. These relations were combined to develop a simple mixture viscosity model to predict the viscosity of the vegetable oil-diesel blends as functions of temperature and composition based on properties of the pure components.     

Characterization of the key fuel properties of methyl ester-diesel fuel blends

Characterizing of the fuel properties of diesel fuels, alternative fuels and their blends can assist the researchers who work on alternative fuels for diesel engines. Therefore, in this study, methyl esters were produced from five edible vegetable oils (sunflower, soybean, canola, corn and cottonseed) and blended with two different diesel fuels at 2%, 5%, 10%, 20%, 50% and 75% on a volume basis to characterize the key fuel properties of the blends such as density, viscosity, pour point, distillation temperatures and flash point. The results showed that the fuel properties of the blends were very close to those of diesel fuels at low concentrations upto 20% of methyl esters.     

Evaluation of the oxidation stability of diesel/biodiesel blends

Biodiesel is an alternative fuel derived from vegetable oils, animal fats and used frying oils. Due to its chemical structure, it is more susceptible to oxidation or autoxidation during long-term storage compared to petroleum diesel fuel. One of the major technical issues regarding the biodiesel blends with diesel fuel is the oxidation stability of the final blend, which is, nowadays, of particularly high concern due to the introduction of ultra low sulphur diesel, in most parts of the EU. This study examined the factors influencing the stability of several biodiesel blends with low and ultra low sulphur automotive diesel fuels. The aim of this paper was to evaluate the impact of biodiesel source material and biodiesel concentration in diesel fuel, on the stability of the final blend. Moreover, the effects of certain characteristics of the base diesels, such as sulphur content and the presence of cracked stocks, on the oxidation stability are discussed.     

Canola and high erucic rapeseed oil as substitutes for diesel fuel: Preliminary tests

A cooperative project using the facilities of the POS Pilot Plant Corporation, the Saskatchewan Research Council and the Agricultural Engineering Department, University of Saskatchewan, and funded by Agriculture Canada, was initiated in 1980 to investigate the feasibility of using canola and high erucic rapeseed oil as a replacement/extender to diesel fuel in direct-injection diesel engines. Work carried out included the documented production and refining of canola and R500 (high erucic) vegetable oils, preparation of methyl ester and of blends of all these fuels with methanol and ethanol. These fuels were evaluated by ASTM and improvised tests to determine their usefulness as diesel fuel. Engine tests involved a 2-cylinder Petter diesel and a 6-cylinder John Deere turbocharged diesel. Results were similar for both engines in short-term performance tests, and indicated that: (a) maximal power was essentially the same when burning canola oil as when burning diesel fuel; (b) specific fuel consumption was ca. 6% higher when burning canola oil, but because canola oil has a heating value 14% less than diesel fuel, the thermal efficiency is somewhat higher when operating on canola oil; (c) there were no starting problems down to 10 C; (d) there were fewer particulates in the exhaust when burning canola oil; and (e) there was generally less combustion noise when burning canola oil. The high viscosity of canola oil (ca. 35 times that of disel fuel at 20 C) poses a major problem in using the oil at low temperature. Blending with diesel fuel and the creation of a methyl ester from the canola oil both proved effective in reducing viscosity, but neither lowered the pour point apprecibly. Efforts on reduction of pour points and further work on blends and on heating the fuel are described.     

Predicting Temperature Dependent Viscosity for Unaltered Waste Soybean Oil Blended with Petroleum Fuels

Using vegetable oil based alternative fuels for diesel engines has grown in interest over recent years due to the rising cost of petroleum products and instability in the energy marketplace. One of the major hurdles to overcome in using vegetable oil as a diesel fuel is high viscosity. Here, we experimentally determine the viscosity of unaltered waste soybean oil (WSO) blended with petroleum fuels. Three blend viscosity models Arrhenius, Wright, and the ASTM D7152-05 Standard were evaluated for viscosity prediction accuracy over a temperature range of −10 to 40 °C. Results indicated that the Arrhenius method using volume fractions was the most accurate predictor of viscosity for binary blends made of WSO and diesel (2.31% absolute average deviation) as well as multi-component blends made from WSO, diesel, kerosene, and gasoline (8.72% absolute average deviation). An intermolecular interaction correction factor was empirically determined for each model in an effort to improve prediction accuracy for the multi-component blends. Using the correction constants improved the absolute average deviation for the Arrhenius method to 6.85%, 5.87% for the Wright method based on mass fractions, and 9.67% for the ASTM method based on mass fractions. The use of this correlation constant for the Arrhenius method was only helpful for blends containing more that 30% WSO, indicating that molecular interaction behavior only deviates significantly from ideality at these higher WSO fractions.     

Emission Reduction of Regenerative Fuel Powered Co-Generation Plants with SCR- and Oxidation-Catalysts

Since the beginning of combustion engine development in this recent century various different fuels have been successfully tested. Diesel engines have been adapted to fuels made from mineral oils because of the rising importance and the cheapness in comparison to other fuels. On the other hand, it is possible to burn regenerative fuels in engines and achieve some significant advantages in comparison to fossil diesel fuel. This is, for example, a closed carbon dioxide (CO₂) cycle which causes no green house effect. It is possible to extract oil from various seeds like rapeseed. It is also possible to burn used oil from the food processing industry or waste grease and oil from food recycling companies. The great advantages: (1) food recycling oils can produce energy instead of use as animal food, and (2) as nobody knows exactly the consistency of the collected oils, poisonous pollution is possible. These regenerative fuels can be burned without any further processing in special adapted diesel engines, for example an Elsbett engine, or in precombustion engines with large swept volumes. Most researchers focused on operating diesel engines with regenerative fuels and reducing the emissions caring only about regulated exhaust components. In comparison to these studies it is necessary to learn more about the emissions beyond the exhaust regulations. Additionally emission reduction is possible by using an SCR-catalyst (selective catalytic reduction) to reduce the NO₂ combined with an oxidation-catalyst which reduces any kind of oxidisable emissions. The TU München, Lehrstuhl für Energie- und Umwelttechnik der Lebensmittelindustrie, operates a small co-generation plant with the ability of analysing the standard emission components (CO, NO₂, HC, particles, CO₂, O₂) and unregulated components (SO₂, NH₃, polycyclic aromatic hydrocarbons (PAH), aldehyde, ketone). The emissions show some significant differences in comparison to fossil diesel fuel which is caused by the diversity of each fuel. Results of an investigation on four different fuels (wastefat methyl ester (WME), rapeseed methyl ester (RME), rapeseed oil and diesel fuel) burned in a small co-generation plant with a SCR- and oxidation-catalyst will be presented. A comparison to the emissions before and after the catalysts will be shown additionally to the results of the different reduction potential of diesel fuel, methyl ester or untreated oils. The combination of regenerative fuel and catalyst shows good potential for reducing the emissions. Furthermore the use of regenerative fuels is a sustainable production of energy with an overall efficiency of almost 90%. Regenerative fuels based on vegetable oils and waste fat are a valuable form of energy and have some significant advantages in comparison to diesel fuel, like an almost closed carbon dioxide cycle, rapid biological decomposition and lower CO, HC and particle emissions. Regenerative fuels should also meet minimum standards discussed in the paper to avoid the risk of engine damage and to reduce emissions.     

Winter rape oil fuel for diesel engines: Recovery and utilization

Although vegetable oil cannot yet be recommended as a fuel for general use, considerable progress in recovery and use of rapeseed oil (Brassica napus L.) for diesel operation has been made. Operation of a small-scale screwpress plant (40 kg/hr) was demonstrated. Maintenance of screw and end rings was a major problem. The plant has operated with a recovery efficiency of 77% and has processed 10,100 kg of seed in 230 hr. High viscosity of the rapeseed oil and its tendency to polymerize within the cylinder were major chemical and physical problems encountered. Attempts to reduce the viscosity of the vegetable oil by preheating the fuel were not successful in sufficiently increasing the temperature of the fuel at the injector to be of value. Short-term engine performance with vegetable oils as a fuel in any proportion show power output and fuel consumption to be equivalent to the diesel-fueled engines. Severe engine damage occurred in a very short time period in tests of maximum power with varying engine rpm. Additional torque tests with all blends need to be conducted. A blend of 70/30 winter rape and No. 1 diesel has been used successfully to power a small single-cylinder diesel engine for 850 hr. No adverse wear, effect on lubricating oil or effect on power output were noted. Approved as Paper No. 8237 of the Idaho Agricultural Experiment Station.     

Vegetable oils and animal fats as alternative fuels for diesel engines with dual fuel operation

Vegetable oils and animal fats are applicable as fuels in standard diesel engines after having adapted the fuel system for electronically controlled dual fuel regime oil/fat-fossil diesel. In this contribution, performance and emission characteristics of the engines running on rapeseed oil, lard, or chicken fat are given and compared to those of fossil diesel and fatty acid methyl esters. The results of engine tests of these fuels show a decrease in maximum power and maximum torque in comparison to fossil diesel due to a lower energy content of triacylglycerols. These values are influenced also by a type of the engine used at testing. When compared to fossil diesel, the opacity of oil/fat based fuels is higher for an engine with lower injection pressures while it is lower for an engine with higher injection pressures. The level of both controlled and uncontrolled emissions is low for all tested biofuels and is low also for the reference fossil diesel. The results of performance and emission tests for rapeseed oil containing 3 and 6 vol.% of anhydrous ethanol are comparable to those obtained for pure oil. In this paper, practical experiences based on long-term operation of adapted vehicle fleet fuelled with oil/fat-fossil diesel are mentioned.     

Formulation of Canola-Diesel Microemulsion Fuels and Their Selective Diesel Engine Performance

Vegetable oils have been considered as an alternative to diesel fuel due to their comparable properties and performance. However, the high viscosity of vegetable oil causes engine durability problems with long-term usage. Vegetable oil viscosity can be reduced by blending with diesel fuel in thermodynamically stable mixtures using microemulsion fuel formulation techniques. This work focuses on the formulation of microemulsion fuels comprising diesel fuel and canola oil as the oil phase with ethanol and sec-butanol as viscosity reducers as well as 1-octanol and oleyl amine as surfactant/cosurfactant. Selective tests on an instrumented diesel engine were performed for formulated microemulsion fuels and No. 2 diesel fuel for comparison. The results show that formulated microemulsion fuels have fuel properties that meet the ASTM requirements for viscosity, cloud point, and pour point for biodiesel. Even more important, they have phase stability over a wide range of temperatures (−10 to 70 °C). Although all of the microemulsion fuels showed higher fuel consumption than diesel fuel, some of the microemulsion fuels had significantly reduced CO and NO_x emissions as well as reduced particulates when compared to baseline diesel fuel. The research demonstrates the potential of these microemulsion fuels as alternative to neat diesel fuel.     

Key properties and blending strategies of hydrotreated vegetable oil as biofuel for diesel engines

Hydrotreating catalysis is becoming a promising alternative to transesterification for the production of biofuels derived from vegetable oils. They have potential advantages with respect to both biodiesel fuels and petroleum-derived diesel fuels in terms of production costs, engine emissions and adaptability to current engine designs, but they have also some limitations which may restrict their capability to replace diesel fuels. Those fuel properties considered the most restrictive ones were measured on different blends of HVO (selected among the variety of names given to these fuels) with a winter ultra low sulfur diesel fuel (in 10, 20, 25, 30, 35, 40, 45, 50, 55, and 75 vol.%) in order to propose some blending strategies to optimize engine performance and emissions, to protect the engine components and to keep the vehicle operability. The results obtained show that the main restrictions are imposed by lubricity and cetane number, and, in case of cold regions, also by cold flow properties. A compromise between lubricity and derived cetane number would lead to a recommendation for low or medium HVO concentrations, and blends with concentrations above 50% would not be recommended. Density and viscosity would not impose direct blending restrictions, although the reductions in density could provide some economic savings and some flexibility to refineries. The loss of heating value per unit volume (and consequently the expected increase in fuel consumption) would be lower than 3% in blends up to 50% in volume. Finally, the sooting tendency of the blends is sharply reduced, indicating lower engine PM emissions and reduced need for regeneration of diesel particulate filters.     

Farm-scale recovery and filtration characteristics of sunflower oil for use in diesel engines

The “Hander,” new Type 52 oil expeller was evaluated to determine its performance in expressing sunflower oil for use in diesel engines. Strain gauges were mounted on the barrel of the expeller and were used to give a relative indication of barrel pressure. Relative barrel pressure was then used as the independent variable in determining performance. Filterability of four commercial sunflower oils and blends of these oils with No. 2 diesel fuel were determined at various temperatures and pressures. Oil extraction efficiency ranged from ca. 56% to 84% at low and high relative barrel pressures, respectively. The greatest oil extraction rate was 12.3 kg/hr at a feed rate of 40 kg/hr with an extraction efficiency of ca. 80%. Dewaxed sunflower oils and blends filtered much better than nondewaxed oils and their blends. Increasing temperature, pressure and percentage of diesel fuel in the blends increased filterability of dewaxed sunflower oil. Work on this project is supported by North Dakota Agricultural Experiment Station Project 1439.     

Biodiesel from safflower oil and its application in a diesel engine

Safflower seed oil was chemically treated by the transesterification reaction in methyl alcohol environment with sodium hydroxide (NaOH) to produce biodiesel. The produced biodiesel was blended with diesel fuel by 5% (B5), 20% (B20) and 50% (B50) volumetrically. Some of important physical and chemical fuel properties of blend fuels, pure biodiesel and diesel fuel were determined. Performance and emission tests were carried out on a single cylinder diesel engine to compare biodiesel blends with petroleum diesel fuel. Average performance reductions were found as 2.2%, 6.3% and 11.2% for B5, B20 and B50 fuels, respectively, in comparison to diesel fuel. These reductions are low and can be compensated by a slight increase in brake specific fuel consumption (Bsfc). For blends, Bsfcs were increased by 2.8%, 3.9% and 7.8% as average for B5, B20 and B50, respectively. Considerable reductions were recorded in PM and smoke emissions with the use of biodiesel. CO emissions also decreased for biodiesel blends while NO_x and HC emissions increased. But the increases in HC emissions can be neglected as they have very low amounts for all test fuels. It can be concluded that the use of safflower oil biodiesel has beneficial effects both in terms of emission reductions and alternative petroleum diesel fuel.     

Temperature effect on the viscosities of palm oil and coconut oil blended with diesel oil

One of the major difficulties in using crude vegetable oils as substitute fuels in diesel engines is their relatively high viscosities. Increasing the temperature of the crude vegetable oil, blending it with diesel oil, or the combination of both offers a simple and effective means of controlling and lowering the viscosities of vegetable oils. This work reports viscosity data, determined with a rotational bob-and-cup viscometer, for crude palm oil and cononut oil blended with diesel oil over the temperature range of 20–80°C and for different mixture compositions. All the test oil samples showed a time-independent newtonian type of flow behavior. The reduction of viscosity with increasing liquid temperature followed an exponential relationship, with the two constants of the equation being a function of the volume percentage of the vegetable oil in the mixture. A single empirical equation was developed for predicting the viscosity of these fuel mixtures under varying temperatures and blend compositions.     

Jatropha–Palm biodiesel blends: An optimum mix for Asia

Biodiesel, an alternative renewable fuel made from transesterification of vegetable oil with alcohol, is becoming more readily available for use in blends with conventional diesel fuel for transportation applications. Soybean and Rapeseed are common feedstocks for Biodiesel production in USA and Europe, respectively. However, Asian countries are not self sufficient in edible oil and exploring non-edible seed oils, like Jatropha and Pongamia as biodiesel raw materials. However there is a gestation period of few years before these crops start yielding seeds and oil. On the other hand, South Eastern countries like Malaysia and Thailand have surplus Palm crops. But due to substantial amount of saturated fats in Palm, the Palm biodiesel has poor low temperature properties. In order to exploit the proximity of South Asian and South-East Asian countries, blends of Jatropha and Palm biodiesel have been examined to study their physico-chemical properties and to get an optimum mix of them to achieve better low temperature properties, with improved oxidation stability.     

植物油作为柴油机燃料的研究进展

随着石油资源的逐渐枯竭,各种柴油机替代燃料的研究引起到了人们的关注。植物油是一种清洁的可再生燃料,以其作为发柴油机燃料,能够降低对石油资源的依赖性,并减少环境污染。本文比较了植物油与柴油性质,指出了植物油用作柴油机燃料的优势,介绍了国内外将植物油用作柴油机燃料的几种方法,存在问题及其研究展望。     

The effects of vegetable oil properties on injection and combustion in two different diesel engines

Four different vegetable oils, each in at least 3 different stages of processing, have been characterized according to their physical and chemical properties, their injection and atomization characteristics, and their performance and combustion characteristics in both a direct-injection and an indirect-injection diesel engine. The injection and atomization characteristics of the vegetable oils are significantly different than those of petroleum-derived diesel fuels, mainly as the result of their high viscosities. Heating the oils, however, results in spray characteristics more like those observed with diesel fuel. The 2 engine types demonstrated different sensitivities to the composition of the various oils. The combustion characteristics and the durability of the direct-injection engine were affected by the oil composition. The indirect-injection engine, however, was not greatly affected by composition. Two different preliminary specifications have been proposed: a stringent specification including compositional requirements for direct-injection engines, and a less stringent specification for indirect-injection engines. The specifications are discussed in terms of the data and the rationale used in their development. Some precautions concerning the application of the specifications are also presented. Presented at the AOCS Annual Meeting in Chicago, May 1983.     

Utilization of ethyl ester of waste vegetable oils as fuel in diesel engines

Jordan relies heavily on expensive and unreliable imported oil. Therefore, this study was initiated to investigate the potential of ethyl ester used as vegetable oil (VO; biodiesel) to substitute oil-based diesel fuel. The fuels tested were several ester/diesel blends including 100% ester in addition to diesel fuel, which served as the baseline fuel. Variable-speed tests were run on all fuels on a standard test rig of a single-cylinder, direct-injection diesel engine. Tests were conducted to compare these blends with the baseline local diesel fuel in terms of engine performance and exhaust emissions. The results indicated that the blends burned more efficiently with less specific fuel consumption, and therefore, resulted in higher engine thermal efficiency. Furthermore, the blends produced less carbon monoxide and unburned hydrocarbons than diesel fuel. The 100% ester fuel and the blend of 75:25 ester/diesel gave the best performance while the 50:50 blend consistently resulted in the lowest amounts of emissions over the whole speed range tested.     

Performance and emission study of waste anchovy fish biodiesel in a diesel engine

Waste anchovy fish oils transesterification was studied with the purpose of achieving the conditions for biodiesel usage in a single cylinder, direct injection compression ignition. With this purpose, the pure biodiesel produced from anchovy fish oil, biodiesel-diesel fuel blends of 25%:75% biodiesel-diesel (B25), 50%:50% biodiesel-diesel (B50), 75%:25% biodiesel-diesel (B75) and petroleum diesel fuels were used in the engine to specify how the engine performance and exhaust emission parameters changed. The fuel properties of test fuels were analyzed. Tests were performed at full load engine operation with variable speeds of 1000, 1500, 2000 and 2500 rpm engine speeds. As results of investigations on comparison of fuels with each other, there has been a decrease with 4.14% in fish oil methyl ester (FOME) and its blends' engine torque, averagely 5.16% reduction in engine power, while 4.96% increase in specific fuel consumption have been observed. On one hand there has been average reduction as 4.576%, 21.3%, 33.42% in CO₂, CO, HC, respectively; on the other hand, there has been increase as 9.63%, 29.37% and 7.54% in O₂, NO_x and exhaust gas temperature has been observed. It was also found that biodiesel from anchovy fish oil contains 37.93 wt.% saturated fatty acids which helps to improve cetane number and lower NO_x emissions. Besides, for biodiesel and its blends, average smoke opacity was reduces about 16% in comparison to D2. It can be concluded that waste anchovy fish obtained from biodiesel can be used as a substitute for petroleum diesel in diesel engines.     

Bio-derived fuels may ease the regeneration of diesel particulate traps

Particulate is the most problematic emission from diesel engines. To comply with environmental regulations, these engines are often equipped with particulate traps, which must be regenerated frequently for the sake of efficiency. The regeneration is commonly achieved by rising the temperature in the trap till the particulate self-ignites. However, this method implies energy losses and thermal shocks in the trap. Alternatively, catalysts and additives have been recently considered for reducing the ignition temperature of particulate, but these techniques suffer from poisoning and undesirable byproducts. The present experimental study shows that the ignition temperature of particulate from seed-derived oils (SO) and from blends of SO with diesel fuel oil (DO) can be lower than that of particulate from neat DO. If substantiated by more extensive studies, such finding could have noteworthy implications on the future of fuels and traps.     

Comparing the lubricity of biofuels obtained from pyrolysis and alcoholysis of soybean oil and their blends with petroleum diesel

A diesel-like fuel, pyrodiesel (PD), was synthesized by a pyrolysis method using soybean oil as starting material. Some physical properties of the material were studied, both neat and in blends with high-sulfur (HSD) and low-sulfur (LSD) diesel fuels, and compared with blends of biodiesel (BD) in fossil fuels. It was observed using different methods that the lubricity of biobased fuels obtained after the transesterification or pyrolysis of soybean oil is superior to LSD and HSD and also that the lubricity of diesel fuels are enhanced when either BD or PD are added. Based on the results reported herein, PD is a viable alternative to BD for use in compression-ignition engines.