Investigation of properties of low-strength lightweight concrete for thermal insulation

In this study, block elements with diatomite, which have different aggregate granulometries and cement contents, were produced and the effect of these parameters on physical and mechanical properties of block elements were investigated. Diatomite samples were taken from the region of Afyon. In the mixes, water/cement ratio was kept at 0.15. Analyses include compressive strength, thermal conductivity, ultrasonic velocity tests, bulk density and specific porosity. According to experimental results, while dry unit weight is varied between 900 and 1190 kg/m³, compressive strength of 7–56 days specimens ranged from 2.5 to 8 MPa. Materials with a ratio of 30% fine, 40% medium and 30% coarse size have the best compressive strength and thermal insulation in all series. Due to low thermal conductivity, lightweight aggregate concrete with diatomite can be used to prove high isolation in the structure.     

The effects of aggregate properties on lightweight concrete

This paper describes a study of the effects of several factors on the strength of lightweight aggregate concrete composites: aggregate strength, w/c ratio and the porosities of the interfacial zone and within the hardened cement paste. Concrete samples with three different water cement ratios (i.e. 0.4, 0.44, 0.48) were compared. The crushing strengths of three grades of expanded clay lightweight aggregates (i.e. 25, 15, 5 mm) and the pore distributions of the hardened cement pastes were measured. Increasing the water/cement ratio was found to decrease the strength of lightweight aggregate concrete. The numbers of pores within the cement paste and in the aggregate/cement paste interfacial zone were found to increase.     

Properties of EPS RHA lightweight concrete bricks under different curing conditions

The depletion of non-renewable resources has become an alarming issue nowadays. Many environmentalists and researchers have been investigating the use of waste materials as a renewable resource for use especially as raw materials in construction. This paper reports on the potential use of waste rice husk ash (RHA) and expanded polystyrene (EPS) beads in producing lightweight concrete bricks. The RHA was used as a cementitious material since it is a lightweight reactive pozzolanic material. RHA was used as partial cement replacement, while the EPS was used as partial aggregate replacement in the mixes. Bricks of 215 mm × 102.5 mm × 65 mm in size were prepared in this study. The engineering properties of the bricks were investigated. Among the properties studied were hardened concrete density, compressive strength and water absorption of the EPS RHA concrete bricks. Scanning electron microscopy (SEM) analysis was also performed on the brick samples. Four types of curing conditions were employed in this study. These include full water curing, air dry curing, 3-day curing and 7-day curing. It was found that the properties of the bricks are mainly influenced by the content of EPS and RHA in the mix and also the curing condition used.     

Modeling mechanical performance of lightweight concrete containing silica fume exposed to high temperature using genetic programming

In this study, the mechanical performance of lightweight concrete exposed to high temperature has been modeled using genetic programming. The mixes incorporating 0%, 10%, 20% and 30% silica fumes were prepared. Two different cement contents (400 and 500 kg/m³) were used in this study. After being heated to temperatures of 20 °C, 200 °C, 400 °C and 800 °C, respectively, the compressive and splitting tensile strength of lightweight concrete was tested. Empirical genetic programming based equations for compressive and splitting tensile strength were obtained in terms of temperature (T), cement content (C), silica fume content (SF), pumice aggregate content (A), water/cement ratio (W/C) and super plasticizer content (SP). Proposed genetic programming based equations are observed to be quite accurate as compared to experimental results.     

Durability design and performance of self-consolidating lightweight concrete

In terms of the durability, the reduction in cement paste is crucial to both volume stability and long-term performance of concrete. The objective of this paper is to compare the performance of lightweight concrete under different w/cm ratio and different cement paste content. The slump and slump flow spread of fresh self-consolidating lightweight concrete (SCLWC) are designed to be within 230–270 and 550–650 mm, respectively. The test results indicate that the 91-day compressive strength of SCLWC is up to 56 MPa when cement content is 386 kg/m³ and water content is 150 kg/m³. If enough cement paste is used, then the less the paste amount and the denser the packing of aggregate, the higher the strength efficiency of cement and the electric resistance, and the lower the chloride ion penetrability capacity of SCLWC.     

The effects of polypropylene fibers on the properties of reinforced concrete structures

In this study, the results of polypropylene fibers reinforced concrete properties have been presented. The compressive strength, permeability and electric resistivity of concrete samples were studied. The concrete samples were made with different fibers amounts from 0 to 2 kg m⁻³. Also, the samples fabricated with coral aggregate and siliceous aggregate were examined and compared. The samples with added polypropylene fibers of 1.5 kg m⁻³ showed better results in comparison with the others. Moreover, coral aggregate concrete showed less electric resistivity and less compressive strength in comparison with samples fabricated of siliceous aggregates. It is concluded that the coral aggregates are not suitable for making concrete or using in concrete structures in the onshore atmosphere.     

Mechanical properties of polymer-modified concretes containing expanded polystyrene beads

In this study, styrene-butadiene rubber (SBR) latex as a polymeric admixture was applied in lightweight expanded polystyrene (EPS) concrete. The effects of curing conditions and polymer-cement ratio on the compressive and flexural strengths of polymer-modified EPS concretes were investigated. As a result, the strength development of the polymer-modified EPS concretes strongly depends on the curing conditions. Combined dry and wet curings enable to develop both the strengths of cement matrix and SBR films together. Inclusion of SBR latex at a certain polymer-cement ratio in the EPS concrete improves the bonds between the cement matrix and EPS particles due to the SBR films formed in the cement matrix. In addition, SBR modification can significantly improve the flexural strength of the normal EPS concrete. Compared with the EPS concrete, the compressive strength of the polymer-modified EPS concretes can increase gradually even after 28 days.     

The effect of cylindrical specimen size on the compressive strength of concrete

In this study, the influence of size and capping type of cylindrical specimens on compressive strength of concrete is investigated. For this purpose, eight series of concrete mixtures were designed to have water/cement ratios of 37%, 42%, 47%, 48%, 55%, 62%, 71% and 77% (by volume). Three hundred and eighty-four cylindrical specimens having dimensions of 150/300 and 120/200 mm were casted. At the end of 28-day standard curing period, the uniaxial compressive strength of capped and uncapped specimens was determined. Cement, gypsum and sulphur are used as capping materials. The results of the experimental study reveal that the suitable average conversion factor (the ratio of compressive strength of 100/200 mm cylinder to 150/300 mm cylinder—f_c100/f_c150) can be taken as 103%. Linear and nonlinear regression analyses were employed between f_c100 and f_c150. Linear and nonlinear regression analyses exhibited better performance.     

Influence of bacteria on the compressive strength, water absorption and rapid chloride permeability of fly ash concrete

This paper presents the results of an experimental investigation carried out to evaluate the influence of Sporoscarcina pasteurii bacteria on the compressive strength and rapid chloride permeability of concrete made without and with fly ash. Cement was replaced with three percentages (10, 20 and 30) with fly ash by weight. Three different cell concentration (0, 10³,10⁵,10⁷ cells/ml) of bacteria were used in making the concrete mixes. Tests were performed for compressive strength, water absorption and rapid chloride permeability at the age of 28 days. Test results indicated that inclusion of S. pasteurii in fly ash concrete enhanced the compressive strength, reduced the porosity and permeability of fly ash concrete. Maximum increase (22%) in compressive strength and four-times reduction in water absorption was observed with 10⁵ cells/ml of bacteria. This improvement in compressive strength was due to deposition on the bacteria cell surfaces within the pores.Calcite deposition in concrete observed nearly eight times reduction in chloride permeability of fly ash concrete. The present work highlights the influence of bacteria on the properties of concrete made with supplementing cementing material such as like fly ash. Usage of bacteria like S. pasteurii improves strength and durability and strength of fly ash concrete through self-healing effect.     

Effect of Granulated Blast Furnace Slag and fly ash addition on the strength properties of lightweight mortars containing waste PET aggregates

In this work, the effect of Granulated Blast Furnace Slag (GBFS) and fly ash (FA) addition on the strength properties of lightweight mortars containing waste Poly-ethylene Terephthalate (PET) bottle aggregates was investigated. Investigation was carried out on three groups of mortar specimens. One made with only Normal Portland cement (NPC) as binder, second made with NPC and GBFS together and, third made with NPC and FA together. The industrial wastes mentioned above were used as the replacement of cement on mass basis at the replacement ratio of 50%. The size of shredded PET granules used as aggregate for the preparation of mortar mixtures were between 0 and 4 mm. The waste lightweight PET aggregate (WPLA)–binder ratio (WPLA/b) was 0.60; the water–binder (w/b) ratios were determined as 0.45 and 0.50. The dry unit weight, compressive and flexural–tensile strengths, carbonation depths and drying shrinkage values were measured and presented. The results have shown that modifying GBFS had positive effects on the compressive strength and drying shrinkage values (after 90 days) of the WPLA mortars. However, FA substitution decreased compressive and flexural–tensile strengths and increased carbonation depths. Nevertheless a visible reduction occurred on the drying shrinkage values of FA modifying specimens more than cement specimens and GBFS modified specimens. The test results indicated that, GBFS has a potential of using as the replacement of cement on the WPLA mortars by taking into consideration the characteristics. But using FA as a binder at the replacement ratio of 50% did not improve the overall strength properties. Although it was thought that, using FA as binder at the replacement ratio of 50% for the aim of production WPLA concrete which has a specific strength, would provide advantages of economical and ecological aspects.     

Prediction of density and compressive strength for rubberized concrete blocks

The influence of rubber content within the range of 5–50% as the replacement for sand volume and water/cement (w/c) ratio (0.45–0.55) on the density and compressive strength of concrete blocks was investigated. All the mixtures were proportioned with a fixed aggregate/cement ratio of 5.6. A total of 50% of the total aggregate was fine aggregate. Based on the experimental results, the density and strength reduction factors for rubberized concrete blocks were calculated by considering the dependent factors of rubber content and w/c ratio. Linear and logarithm equations derived, based on the results from experimental work are proposed to predict the density and compressive strength of rubberized concrete blocks.     

引气轻骨料混凝土力学性能的试验研究

对比研究了在水灰比和水泥用量不变的情况下,4种不同含气量的浮石轻骨料混凝土的抗压强度、劈裂抗拉强度和抗折强度.结果表明:随着含气量的增加,轻骨料混凝土抗压强度在逐渐减小,而且比普通混凝土减小得速度要快.而对于劈裂抗托强度和抗折强度而言,随含气量的增加,强度先增加后减小.通过分析,得出浮石轻骨料混凝土的最佳含气量值为5.5%,从而为引气剂在浮石轻集料混凝土中的应用提供试验依据.     

Water absorption,permeability, and resistance to chloride-ion penetration of lightweight aggregate concrete

This paper presents an experimental study to evaluate effect of cumulative lightweight aggregate (LWA) content (including lightweight sand) in concrete [water/cement ratio (w/c) = 0.38] on its water absorption, water permeability, and resistance to chloride-ion penetration. Rapid chloride penetrability test (ASTM C 1202), rapid migration test (NT Build 492), and salt ponding test (AASHTO T 259) were conducted to evaluate the concrete resistance to chloride-ion penetration. The results were compared with those of a cement paste and a control normal weight aggregate concrete (NWAC) with the same w/c and a NWAC (w/c = 0.54) with 28-day compressive strength similar to some of the lightweight aggregate concrete (LWAC). Results indicate that although the total charge passed, migration coefficient, and diffusion coefficient of the LWAC were not significantly different from those of NWAC with the same w/c of 0.38, resistance of the LWAC to chloride penetration decreased with increase in the cumulative LWA content in the concretes. The water penetration depth under pressure and water sorptivity showed, in general, similar trends. The LWAC with only coarse LWA had similar water sorptivity, water permeability coefficient, and resistance to chloride-ion penetration compared to NWAC with similar w/c. The LWAC had lower water sorptivity, water permeability and higher resistance to chloride-ion penetration than the NWAC with similar 28-day strength but higher w/c. Both the NWAC and LWAC had lower sorptivity and higher resistance to chloride-ion penetration than the cement paste with similar w/c.     

Characteristics of mortar and concrete containing fine aggregate manufactured from recycled waste polyethylene terephthalate bottles

This paper presents the development of lightweight aggregate concrete using fine aggregate that is manufactured from recycled waste polyethylene terephthalate (PET) bottles. Investigations on waste PET lightweight aggregate concrete included three phases: examination of the properties of waste PET lightweight aggregates (WPLA), analysis of the properties of mortar when WPLA was used as fine aggregate, and analysis of the properties of concrete when WPLA was used as fine aggregate. The results of the first phase showed that the WPLA had a density of 1390 kg/m³, a water absorption of 0% and a bulk density of 844 kg/m³. WPLA fineness modulus (F.M.), however, was 4.11, which is higher than the F.M. of river sand. This is because the WPLA was single graded. The results of the second phase showed that for the mortar, in which the WPLA was used as a fine aggregate, the flow value increased, while the compressive strength decreased proportionally to the addition of WPLA with elapsed time. In addition, the amount of water absorption by unit area was higher than for the control mortar (without WPLA) when the WPLA content was either 40% or 60%. For the third phase, the results showed that the slump of the WPLA concrete increased as the WPLA content increased regardless of the water-cement ratio (W/C). In comparison to the control concrete, the 28-day WPLA concrete compressive strength decreased by 5%, 15% and 30%, with an increase of WPLA content of 25%, 50% and 75%, respectively. In addition, for a W/C of 0.49, the structural efficiency (compressive strength/density ratio) of the concrete containing 25% of WPLA was higher than that for the control concrete.     

Mechanical Properties of Lightweight Treated Soil Cured in Water Pressure

An artificial lightweight soil has been developed as a backfill to reduce the earth pressure behind port and harbor structures. To reduce the unit weight lightening ingredient such as air foam or EPS beads is mixed within slurry of dredged soft clay, while cement is used as stabilizer to warrant compressive strength. This experimental study aims to characterize the strength and deformation properties of lightweight treated soil cured in water pressure. Samples of two types of lightweight treated soil mixed with air foam or EPS were cured under various pressures, and subjected to undrained shearing tests on triaxial apparatus modified to detect volumetric change. Though high pressures inevitably compress lightener and consequently incur increment in unit weight, pressured curing did not reduce the compressive strength, q_max = (σ_a-σ_c)_max. It was also found that the deformation modulus E₅₀ greatly decreases with relative confining pressure σ_c/q_max. The lightweight soils maintained relatively large residual strengths, showing no significant sign of brittle failure as often confronted in unconfined compression test. It was observed that the critical state line exists when subjected to ultimate strains, and that the peak deviator stress envelop was identified in effective stress path plane for air foam mixed cases alone. K₀-consolidation tests were conducted on modified triaxial apparatus, showing that K₀ values from the quasi one dimensional tests decline to as small as 0.1 to 0.15 around axial strain of 0.5~1% at near yielding points. Poisson's ratios based on both undrained shearing and K₀-consolidation are compared in consistent tendency with minimal values of 0.1 to 0.2 near the identical yielding points. Yet it is revealed from the obtained compression curves that the compressibility increases drastically by some 100-fold when comparing before and after yielding for lightweight treated soil. This fact strikes the importance of not overloading lightweight treated soil by its compressive strength.     

公路隧道路面橡胶轻骨料混凝土的制备试验研究

通过正交试验,以混凝土28d抗压强度和弹性模量为试验指标,选取水灰比、橡胶粉掺量和聚灰比作为影响因素,主要研究公路隧道路面橡胶轻骨料混凝土的制备,对试验结果分别进行极差分析和方差分析.结果表明,极差分析和方差分析结果基本一致,要配制强度适合而弹性模量较低的橡胶轻骨料混凝土材料,应取较小的水灰比,较大的橡胶粉掺量,适量加入聚合物乳液改善混凝土的综合性能.     

Influence of fly ash on strength and sorption characteristics of cold-bonded fly ash aggregate concrete

Cold-bonded fly ash aggregate concrete with fly ash as part of binder or fine aggregate facilitates high volume utilization of fly ash in concrete with minimum energy consumption. This paper investigates the influence of fly ash on strength and sorption behaviour of cold-bonded fly ash aggregate concrete due to partial replacement of cement and also as replacement material for sand. While cement replacement must be restricted based on the compressive strength requirement at desired age, replacement of sand with fly ash appears to be advantageous from early days onwards with higher enhancement in strength and higher utilization of fly ash in mixes of lower cement content. Microstructure of concrete was examined under BSEI mode. Replacement of sand with fly ash is effective in reducing water absorption and sorptivity attributable to the densification of both matrix and matrix–aggregate interfacial bond. Cold-bonded fly ash aggregate concrete with a cement content of 250 kg/m³, results in compressive strength of about 45 MPa, with a total inclusion of around 0.6 m³ of fly ash in unit volume of concrete.     

The compressive strength of cement blocks permeated with an organic phase change material

The authors investigate the feasibility of constructing walls and partitions with enhanced heat storage capability from cement blocks permeated with an organic phase change material (pressed stearic acid). The blocks are lightweight, easy to produce and are cured in the same way as cement or concrete.The ratio of components (cement, stearic acid (SA) and water) was optimized with respect to compressive strength. With normal portland cement, the best compressive strength 2.2 MPa was obtained with a ratio C:SA:W of 1:0.8:0.65 (i.e. 32% stearic acid) after 28 days of curing. This was increased to 4.4 MPa when high early strength cement was used, about as strong as Sipporex, lightweight concrete or lightweight clay bricks.As expected, the compressive strength decreased linearly with temperature between 25°C and 100°C, at a rate of 15 kPa/°C. The drying shrinkage of the modules was found to be 50% greater than for cement mortars. The addition of fibreglass gave only a 15% increase in the compressive strength. Samples containing 35% fatty acid showed surface deterioration after 200 thermal cycles (between ?5°C and 6 °C) while none was observed with those containing 32%. The dynamic modulus of elasticity did not change after 200 cycles.     

TiO2 nanoparticles effects on physical, thermal and mechanical properties of self compacting concrete with ground granulated blast furnace slag as binder

In this work, strength assessments and percentage of water absorption of self compacting concrete containing different amounts of ground granulated blast furnace slag and TiO₂ nanoparticles as binder have been investigated. Portland cement was replaced by 45 wt% of ground granulated blast furnace slag and up to 4.0 wt% TiO₂ nanoparticles and the properties of concrete specimens were investigated. TiO₂ nanoparticle as a partial replacement of cement up to 3.0 wt% could accelerate C-S-H gel formation as a result of increased crystalline Ca(OH)₂ amount at the early age of hydration and hence increase strength and improve the resistance to water permeability of concrete specimens. Several empirical relationships have been presented to predict flexural and split tensile strength of the specimens by means of the corresponding compressive strength at a certain age of curing.     

Comparison of compressive and splitting tensile strength of high-strength concrete with and without polypropylene fibers heated to high temperatures

This paper presents the results of an extensive experimental study on the compressive and splitting tensile strength of high-strength concrete with and without polypropylene (PP) fibers after heating to 600 °C. Mixtures were prepared with water to cementitious materials ratios of 0.40, 0.35, and 0.30 containing silica fume at 0%, 6%, and 10% cement replacement and polypropylene fibers content of 0, 1, 2, and 3 kg/m³. A severe strength loss was observed for all of the concretes after exposure to 600 °C, particularly the concretes containing silica fume despite their good mechanical properties at room temperature. The range of 300–600 °C was more critical for concrete having higher strength. The relative compressive strengths of concretes containing PP fibers were higher than those of concretes without PP fibers. The splitting tensile strength of concrete was more sensitive to high temperatures than the compressive strength. Furthermore, the presence of PP fibers was more effective for compressive strength than splitting tensile strength above 200 °C. Based on the test results, it can be concluded that the addition of 2 kg/m³ PP fibers can significantly promote the residual mechanical properties of HSC during heating.