Potassium‐Based Geopolymer Composites Reinforced with Chopped Bamboo Fibers

Bamboo is a fast‐growing, readily available natural material with tensile specific strength equivalent to that of steel (250–625 MPa/g/cm³). In the pursuit of sustainable construction materials, a composite was made with potassium polysialate siloxo geopolymer as the matrix and randomly oriented chopped bamboo fibers (Guadua angustifolia) from the Amazon region as the reinforcement. Four‐point flexural strength testing of the geopolymer composite reinforced with bamboo fibers was carried out according to ASTM standard C78/C78M‐10^e1. Potassium‐based metakaolin geopolymer reinforced with 5 wt% (8 vol%) untreated bamboo fibers yielded 7.5 MPa four‐point flexural strength. Scanning electron microscopy and optical microscopy were used to investigate the microstructure. In addition, X‐ray diffraction was used to confirm the formation of geopolymer.     

Mechanical properties of E‐glass fiber reinforced siliconized epoxy polymer composites

Siliconized epoxy‐matrix systems have been developed by an interpenetrating mechanism using epoxy resins GY 250 and LY 556 (Ciba‐Geigy) and hydroxyl terminated polydimethylsiloxane with γ‐aminopropyltriethoxysilane as crosslinker in the presence of dibutyltindilaurate catalyst. Aliphatic amine (HY 951, Ciba‐Geigy), aromatic amine (HT 972, Ciba‐Geigy) and polyamidoamine (HY 840, Ciba‐Geigy) are used as curing agents for epoxy resins. The tentative level of 10% siloxane introduction into epoxy resin has been ascertained from experimental studies to obtain reasonable improvements in the impact behavior without compromising other mechanical properties. The impact behavior of E‐glass reinforced composites made from the siliconized epoxy resin is enhanced to 2–4 times over that measured on the composites made from a pure epoxy resin. Composites cured with aromatic amine impart better mechanical properties than those cured with aliphatic amine and polyamidoamine.     

Synthesis and Characterization of Silicon Carbide Powders Converted from Metakaolin‐Based Geopolymer

Silicon carbide (SiC) ceramic powders were synthesized by carbothermal reduction in specific geopolymers containing carbon nanopowders. Geopolymers containing carbon and having a composition M₂O·Al₂O₃·4.5SiO₂·12H₂O+18C, where M is an alkali metal cation (Na⁺, K⁺, and Cs⁺) were carbothermally reacted at 1400°C, 1500°C, and 1600°C, respectively, for 2 h under flowing argon. X‐ray diffraction and microstructural investigations by SEM/EDS and TEM were made. The geopolymers were gradually crystallized into SiC on heating above 1400°C and underwent significant weight loss. SiC was seen as the major phase resulting from Na‐based geopolymer heated to ≥1400°C, even though a minor amount of Al₂O₃ was also formed. However, phase pure SiC resulted with increasing temperature. While a slight increment of the Al₂O₃ amount was seen in potassium geopolymer, Al₂O₃ essentially replaced cesium geopolymer on heating to 1600°C. SEM revealed that SiC formation and a compositionally variable Al₂O₃ content depended on the alkaline composition. Sodium geopolymer produced high SiC conversion into fibrous and globular shapes ranging from ~5 μm to nanosize, as seen by X‐ray diffraction as well as SEM and TEM, respectively.     

Statistical interference of material strength and surface prestress in heat‐treated glass

It is customary to assume that the characteristic design value for heat‐treated glass is represented by the sum of the characteristic values of the annealed glass strength and of the heat‐induced surface prestress, even though experiments have provided evidence that the resulting strength may be much higher. Here, we investigate the statistical interference between an assumed two‐parameter Weibull distribution for the annealed glass strength and a Gaussian distribution for the surface prestress. We show how the compound distribution confirms the experimental findings and, in particular, that the type of stress induced by the applied loads, ie, uniaxial vs biaxial, has an important role. This effect, which is more relevant for “weak” than for “strong” glasses, is the mechanical counterpart of the well‐known principle of diversification of investments in economy, and leads to a critical consideration of the design approach commonly suggested by structural standards.     

Weibull parameters obtained from dependence of fiber strength on fiber length and area

Weibull strength parameters of ceramic fibers can be inferred from variations in strength with fiber diameter or gauge length. The goal of this article is to provide a critical assessment of the efficacy of these methods. The issues are addressed using theorems in regression analysis and uncertainty propagation as well as Monte Carlo simulations. The results show that, when Weibull moduli are obtained from strength variations with fiber area, inordinately large sample sizes (>1000) are required to achieve reliable results. In contrast, Weibull moduli can be accurately estimated from the dependence of average fiber strength on gauge length for a modest sample size at each of two gauge lengths, provided the gauge length range is sufficiently large. The dependence of strengths of bundles containing many (ca. 500) fibers on gauge length yields yet more reliable results. The results are used to assess the fidelity of Weibull moduli obtained from these methods and provide guidance for preferred test methods.     

Temperature‐dependent tensile strength model for 2D woven fiber reinforced ceramic matrix composites

This paper presents a temperature‐dependent model for predicting the tensile strength of 2D woven fiber reinforced ceramic matrix composites. The model takes into account the combined effects of temperature, temperature‐dependent residual thermal stress, temperature‐dependent matrix strength, and fibers strength on the tensile strength of composites. To verify the model, the tensile strengths of 2D woven fiber reinforced ceramic matrix composites available are predicted at different temperatures. The model predictions agree well with the experimental data. This work could provide a practical technical means for predicting the temperature‐dependent tensile strength of 2D woven fiber reinforced ceramic matrix composites and uncovering the dominated mechanisms leading to the change of tensile strength and their evolution with temperature.     

Extraction of Weibull Parameters of Fiber Strength from Means and Standard Deviations of Failure Loads and Fiber Diameters

The errors in using an average fiber diameter to calculate the mean strength (ς_m), Weibull reference strength (ς₀), and Weibull modulus ( m ) from failure loads of fibers were examined experimentally. Although the use of an average diameter gave very good estimates of ς_m, the error in the Weibull parameters (ς₀ and m ) was significant, which supported the recent simulation results. Computational approaches to reduce these errors have been considered, and a numerical procedure to extract the Weibull parameters from the means and standard deviations of the load and fiber diameter has been proven feasible, provided the sample population is large. Parametric studies have shown that sample populations of ∼175 are required to obtain results within an error of 10%. The recommended sample populations for commercial fibers are 75–200, depending on the scatter in the fiber diameter and the acceptable error.     

Compatibility Investigations on Polymer‐Fiber‐Reinforced Cements Modified with Polymer Latexes

Summary: In construction, polymer fibers are commonly applied beside steel, glass and mineral fibers to improve material's flexibility to shear stress. As in other composite systems, there are compatibility problems present between the fibers and the cement due to the different chemical natures and the different thermal expansion coefficients of the cement and the polymers. Within this study the interactions between two Portland cements and polymer fibers were investigated by SEM and solid‐state NMR spectroscopy. To improve the wetting ability of the polymer fibers by the cement matrix, redispersible latex powders were successfully applied to improve the adhesion between the cement matrix and the fibers. Within this study, several solid‐state nuclear magnetic resonance (NMR) spectroscopy methods, detecting ¹H, ¹³C, ²⁷Al and ²⁹Si nuclei, and scanning electron microscopy (SEM) were applied. Thus, cement pastes, inorganic additives and organic admixtures could be monitored individually.

SEM images of the interface between poly(propylene) fibers and Portland cement, hardened and hydrated in the presence of a 2 wt.‐% poly[(vinyl acetate)‐co‐ethylene] latex.     

Effect of hybridization and chemical modification on the water‐absorption behavior of banana fiber–reinforced polyester composites

The water sorption characteristics of banana fiber–reinforced polyester composites were studied by immersion in distilled water at 28, 50, 70, and 90°C. The effect of hybridization with glass fiber and the chemical modification of the fiber on the water absorption properties of the prepared composites were also evaluated. In the case of hybrid composites, water uptake decreased with increase of glass fiber content. In the case of chemically modified fiber composites, water uptake was found to be dependent on the chemical treatment done on the fiber surface. Weight change profiles of the composites at higher temperature indicated that the diffusion is close to Fickian. The water absorption showed a multistage mechanism in all cases at lower temperatures. Chemical modification was found to affect the water uptake of the composite. Among the treated composites the lowest water uptake was observed for composites treated with silane A1100. Finally, parameters like diffusion, sorption, and permeability coefficients were determined. It was observed that equilibrium water uptake is dependent on the nature of the composite and temperature. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3856–3865, 2004     

Effect of Microwave Processing on the Crystallization and Energy Density of BaO‐Na2O‐Nb2O5‐SiO2‐B2O3 Glass‐Ceramics

Barium sodium niobate (BNN) glass‐ceramics were successfully synthesized through a controlled crystallization method, using both a conventional and a microwave hybrid heating process. The dielectric properties of glass‐ceramics devitrified at different temperatures and conditions were measured. It was found that the dielectric constant increased with higher crystallization temperature, from 750°C to 1000°C, and that growth of the crystalline phase above 900°C was essential to enhancing the relative permittivity and overall energy storage properties of the material. The highest energy storage was found for materials crystallized conventionally at 1000°C with a discharge energy density of 0.13 J/cm³ at a maximum field of 100 kV/cm. Rapid microwave heating was found to not give significant enhancement in dielectric properties, and coarsening of the ferroelectric crystals was found to be critical for higher energy storage.     

Nanofiber‐reinforced thermoplastic composites. I. Thermoanalytical and mechanical analyses

This article is a portion of a comprehensive study on carbon nanofiber–reinforced thermoplastic composites. The thermal behavior and dynamic and tensile mechanical properties of polypropylene–carbon nanofibers composites are discussed. Carbon nanofibers are those produced by the vapor‐grown carbon method and have an average diameter of 100 nm. These hollow‐core nanofibers are an ideal precursor system to working with multiwall and single‐wall nanotubes for composite development. Composites were prepared by conventional Banbury‐type plastic‐processing methods ideal for low‐cost composite development. Nanofiber agglomerates were eliminated because of shear working conditions, resulting in isotropic compression‐molded composites. Incorporation of carbon nanofibers raised the working temperature range of the thermoplastic by 100°C. The nanofiber additions led to an increase in the rate of polymer crystallization with no change in the nucleation mechanism, as analyzed by the Avrami method. Although the tensile strength of the composite was unaltered with increasing nanofiber composition, the dynamic modulus increased by 350%. The thermal behavior of the composites was not significantly altered by the functionalization of the nanofibers since chemical alteration is associated with the defect structure of the chemical vapor deposition (CVD) layer on the nanofibers. Composite strength was limited by the enhanced crystallization of the polymer brought on by nanofiber interaction as additional nucleation sites. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 125–133, 2001     

Structure−property relationships of halogen‐free flame‐retarded poly(butylene terephthalate) and glass fiber reinforced PBT

Flame retardancy for thermoplastics is a challenging task where chemists and engineers work together to find solutions to improve the burning behavior without strongly influencing other key properties of the material. In this work, the halogen‐free additives aluminum diethylphosphinate (AlPi‐Et) and a mixture of aluminum phosphinate (AlPi) and resorcinol‐bis(di‐2,6‐xylyl phosphate) (AlPi‐H + RXP) are employed in neat and reinforced poly(butylene terephthalate) (PBT), and the morphology, mechanical performance, rheological behavior, and flammability of these materials are compared. Both additives show submicron dimensions but differ in terms of particle and agglomerate sizes und shapes. The overall mechanical performance of the PBT flame‐retarded with AlPi‐Et is lower than that with AlPi‐H‐RXP, due to the presence of larger agglomerates. Moreover, the flow behavior of the AlPi‐Et/PBT materials is dramatically changed as the larger rod‐like primary particles build a percolation threshold. In terms of flammability, both additives perform similar in the UL 94 test and under forced‐flaming combustion. Nevertheless, AlPi‐Et performs better than AlPi‐H + RXP in the LOI test. The concentration required to achieve acceptable flame retardancy ranges above 15 wt %. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

A yttrium aluminosilicate glass fiber with graded refractive index fabricated by melt‐in‐tube method

A graded‐index fiber with yttrium aluminosilicate (YAS) glass core was fabricated by a “Melt‐in‐Tube” method. The refractive index and stress profiles of the fibers exhibit a highly symmetrical gradient tendency along the radial axis which is in accordance with the results of element migration. Based on the formation mechanism of YAS glass core, the relationships between the refractive index/stress profile and the spontaneous migration are discussed. A linear all‐fiber laser based on the obtained fiber shows a laser output threshold of 11.48 mW and slope efficiency of 8.3%. The near‐field beam intensity distribution of fiber laser with spectrum FWHM of 0.24 nm indicates the good laser beam quality. The facile “Melt‐in‐tube” method was proved to be reliable in designing graded‐index fiber through the dissolution and diffusion process, which is more advanced than commonly used “Rod‐in‐tube” method.     

Kinetics modeling of carbon‐fiber‐reinforced bismaleimide composites under microwave and thermal curing

This article focuses on the analysis of the curing kinetics of carbon‐fiber‐reinforced bismaleimide (BMI) composites during microwave (MW) curing. A nonisothermal differential scanning calorimetry (DSC) method was used to obtain an accurate kinetic model. The degree of curing, chemical characterization, and glass‐transition temperature of the resin and composites cured by thermal and MW heating were analyzed with DSC, Fourier transform infrared spectroscopy, and dynamic mechanical analysis. The experimental results indicate that MW accelerated the crosslinking reaction of the BMI resin and had different effects on the reaction processes, especially for the glass‐transition temperature and chemical bonds. However, the curing reaction rate of the BMI resin decreased when the carbon fibers were added to the BMI resin during thermal and MW curing. According to the experimental results, the curing kinetic model of the BMI composite was used to provide a theoretical foundation for MW curing analysis. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43770.     

Fracture behavior of glass fiber reinforced polymer composite

Chopped strand glass fiber reinforced particle-filled polymer composite beams with varying notch-to-depth ratios and different volume fractions of glass fibers were investigated in Mode I fracture using three-point bending tests. Effects of polyester resin content and glass fiber content on fracture behavior was also studied. Polyester resin contents were used 13.00%%, 14.75%, 16.50%, 18.00% and 19.50%, and glass fiber contents were 1% and 1.5% of the total weight of the polymer composite system. Flexural strength of the polymer composite increases with increase in polyester and fiber content. The critical stress intensity factor was determined by using several methods such as initial notch depth method, compliance method and J-integral method. The values of K_IC obtained from these methods were compared.     

Degradation of Nextel™ 610‐based oxide‐oxide ceramic composites by aluminum oxychloride decomposition products

Nextel? 610 alumina fibers and alumina‐YAG (yttrium‐aluminum garnet) matrices were used to make oxide‐oxide ceramic matrix composites (CMCs) with and without monazite (LaPO₄) fiber‐matrix interfaces. Twelve sequential aluminum oxychloride (AlOCl) infiltrations with 1 hour heat treatments at 1100°C and a final 1 hour heat treatment at 1200°C were used for matrix densification. This matrix processing sequence severely degraded CMC mechanical properties. CMC tensile strengths and interlaminar tensile (ILT) strengths were less than 10 MPa and 1 MPa, respectively. Axial fracture of Nextel? 610 fibers was observed after ILT testing, highlighting the extreme degradation of fiber strength. Extensive characterization was done to attempt to determine the responsible degradation mechanisms. Changes in Nextel? 610 fiber microstructure after CMC processing were characterized by optical microscopy, SEM, and extensively by TEM. In AlOCl degraded fibers, grain boundaries near the fiber surface were wetted with a glass that contained Y₂O₃/SiO₂ or Y₂O₃/La₂O₃/P₂O₅/SiO₂, and near‐surface pores were partially filled with Al₂O₃. This glass must also contain some Al₂O₃ and initially some chlorine. AlOCl decomposition products were predicted using the FactSage^® Thermochemical code, and were characterized by mass spectrometry. Effects of AlOCl precursors on monazite coated and uncoated Nextel? 610 fibers tow and filament strength were evaluated. A mechanism for the severe degradation of the oxide‐oxide CMCs and Nextel? 610 fibers that involves subcritical crack growth promoted by release of chlorine containing species during breakdown of intergranular glasses in an anhydrous environment is proposed.     

Molecular dynamics study on nano‐particles reinforced oxide glass

Energy release rate and fracture toughness of amorphous aluminum nanoparticles reinforced soda‐lime silica glass (SLSG) were measured by performing fracture simulations of a single‐notched specimen via molecular dynamics simulations. The simulation procedure was first applied to conventional oxide glasses and the accuracy was verified with comparing to experimental data. According to the fracture simulations on three models of SLSG/‐Al₂O₃ composite, it was found that the crack propagation in the composites is prevented through following remarkable phenomena; one is that a‐Al₂O₃ nanoparticles increase fracture surface area by disturbing crack propagation. The other is that the deformation of a‐Al₂O₃ nanoparticle dissipates energy through cracking. Moreover, one of the models shows us that the crack cannot propagate if the initial notch is generated inside a‐Al₂O₃ nanoparticle. Such strengthening is partly due to the fact that the strength of the interface between nanoparticle and SLSG matrix is comparable to that of SLSG matrix, implying that their interface does not reduce crack resistance of the oxide glass.