Copper bearing microalloyed ultrahigh strength steel on a pilot scale: Microstructure and properties

In the present study, copper bearing low carbon microalloyed ultrahigh strength steel has been produced on a pilot scale. Transformation of the aforesaid steel during continuous cooling has been evaluated. The steel sample has been thermomechanically processed followed by either air cooling or water quenching. Variation in microstructure and mechanical properties at different finish rolling temperatures has been studied. A mixture of granular bainite, bainitic ferrite and precipitation of nano-sized (Ti, Nb)C particles is the characteristic microstructural feature of air cooled steel. On the other hand, predominantly lath martensitic structure along with the similar type of microalloying precipitates of air cooled steels and Cu precipitates are obtained in case of water quenched steel. The best combination of strength (1364-1403 MPa) and ductility (11-14%) has been achieved for the selected range of finish rolling temperature of water quenched steel.     

Phase transformation and mechanical behavior of thermomechanically controlled processed high strength ordnance steel

A new low carbon titanium and niobium microalloyed steel has been thermomechanically processed in a pilot plant unit. Phase transformation phenomenon of the above steel during continuous cooling has been assessed. Evolution of microstructure and mechanical properties has also been studied at different finish rolling temperatures. A mixture of intragranular ferrite with granular bainite and bainitic ferrite along with inter-lath and intra-lath precipitation of (Ti, Nb)CN particles are the characteristic microstructural feature of air cooled steel. However, mixture of lower bainite and lath martensitic structure along with similar type (Ti, Nb)CN precipitate is observed in water quenched steel. High yield strength (896–948 MPa) with high tensile strength (974–1013 MPa) has been achieved with moderate ductility (16–17%) for the selected range of finish rolling temperature for air cooled steel. However, the water quenched steel yields higher yield strength (1240–1260 MPa) as well as higher tensile strength (1270–1285 MPa) but with lower ductility (13–14%) for the selected range of finish rolling temperature. Fairly good impact toughness values in the range of 50–89 J are obtained for the air cooled steel which are marginally higher than those of water quenched steel (42–81 J).     

Cooling process and mechanical properties design of hot-rolled low carbon high strength microalloyed steel for automotive wheel usage

For the purpose of developing Nb–V–Ti microalloyed, hot rolled, high strength automotive steel for usage in heavy-duty truck wheel-discs and wheel-rims, appropriate cooling processes were designed, and microstructures and comprehensive mechanical properties (tension, bending, hole-expansion, and Charpy impact) of the tested steels at two cooling schedules were studied. The results indicate that the steel consists of 90% 5 μm polygonal ferrite and 10% pearlite when subjected to a cooling rate of 13 °C/s and a coiling temperature of 650 °C. The yield strength, tensile strength, and hole-expansion ratio are 570 MPa, 615 MPa, and 95%, respectively, which meet the requirements of the wheel-disc application. The steel consists of 20% 3 μm polygonal ferrite and 80% bainite (granular bainite and a small amount of acicular ferrite) when subjected to a cooling rate of 30 °C/s and a coiling temperature of 430 °C. The yield strength, tensile strength, and hole-expansion ratio are 600 MPa, 655 MPa, and 66%, respectively, which meet the requirements of the wheel-rim application. Both the ferrite–pearlite steel and ferrite–bainite steel possess excellent bendability and Charpy impact property. The precipitation behavior and dislocation pattern are characterized and discussed.     

Enhancing the Mechanical Properties of Vanadium-Microalloyed Medium-Carbon Steel by Optimizing Post-Forging Cooling Conditions

The effects of different cooling conditions after forging on the microstructural characteristics and mechanical properties of a kind of high-content V-microalloyed medium-carbon steel 37MnSiVS were investigated. The effects were studied by using optical microscopy, transmission electron microscopy and tensile tests. Increasing direct cooling rate after forging is found to increase strength while slightly decrease ductility. A significant increase of strength could be obtained after forced air cooling and then short time isothermal holding at 873 K, while strength decreases gradually with further increasing holding time. The variations of microstructural characteristics especially V(C,N) precipitation strengthening effects with cooling conditions are mainly responsible for these variations of tensile properties. For the investigated high V-containing MA steel, a direct cooling strategy after finish forging is proposed, which includes accelerated cooling with forced air in ferrite range, following by short time isothermal holding or very slow cooling at around 873 K and then air cooling.     

Tensile fracture behaviour of microstructurally engineered Cu bearing high strength low alloy steel

Abstract

An attempt has been made to highlight the influence of precipitation and microstructural constituents on tensile fracture behaviour in Cu bearing HSLA 100 steel. Variations in the microconstituents have been incorporated in the steel by engineering the microstructures through thermal treatments consisting of solutionising, water quenching and aging at various temperatures. The microstructure in quenched condition consists of mainly lath martensite, bainite and acicular ferrite besides little amount of retained austenite, carbides and carbonitrides. Aging up to 500°C facilitated fine coherent ?-Cu precipitation that lost its coherency at >550°C. Simultaneously, recovery and recrystallisation of martensite and acicular ferrite occurred at higher temperatures. The formation of new martensite islands occurred on aging at >650°C. Carbides, carbonitrides and retained austenite remained essentially unchanged. Tensile tests were conducted at a slow strain rate to study the tensile fracture behaviour of the steel. Microstructural and fractographic evidences indicating that coherent Cu precipitate causes the brittleness in the material in initial stages of aging whereas loss of coherency of Cu precipitate in later stages results in the reappearance of ductility in the material.     

Copper precipitation and its impact on mechanical properties in a low carbon microalloyed steel processed by a three-step heat treatment

The structure–mechanical property relationship, with particular focus on effect of tempering process on the microstructural evolution and mechanical properties was investigated in a low carbon Cu-bearing steel that was processed in three-steps, namely, intercritical annealing, intercritical tempering, and tempering heat treatment. The objective of adopting three steps was to elucidate the nature and evolution of microstructural constituents that contributed to high strength–ductility combination in the studied steel. The three-step processing led to a microstructure primarily comprising of ferrite, retained austenite, and small amount of bainite/martensite. The mechanical properties obtained were: yield strength > 720 MPa, tensile strength > 920 MPa, uniform elongation > 20%, total elongation > 30%, and low yield ratio of 0.78. The tempering step led to a significant increase in both yield and tensile strength and decrease in yield ratio, without reducing ductility, a behavior attributed to the precipitation of copper in retained austenite and ferrite. The precipitation of copper enhanced the stability of retained austenite and work hardening rate, leading to a high volume fraction of retained austenite (∼29%), with consequent increase in elongation and significant increase in yield and tensile strength during tempering.     

Microstructures and mechanical properties of dual phase steel produced by laboratory simulated strip casting

Conventional dual phase (DP) steel (0.08C–0.81Si–1.47Mn–0.03Al wt.%) was manufactured using simulated strip casting schedule in laboratory. The average grain size of prior austenite was 117 ± 44 μm. The continuous cooling transformation diagram was obtained. The microstructures having polygonal ferrite in the range of 40–90%, martensite with small amount of bainite and Widmanstätten ferrite were observed, leading to an ultimate tensile strength in the range of 461–623 MPa and a corresponding total elongation in the range of 0.31–0.10. All samples exhibited three strain hardening stages. The predominant fracture mode of the studied steel was ductile, with the presence of some isolated cleavage facets, the number of which increased with an increase in martensite fraction. Compared to those of hot rolled DP steels, yield strength and ultimate tensile strength are lower due to large ferrite grain size, coarse martensite area and Widmanstätten ferrite.     

Ultrahigh strength hot rolled microalloyed steels: microstructural aspects of development

Abstract

Ultrahigh strength hot rolled microalloyed steels of yield strength 690 and 760 MPa with ferrite–bainite microstructure have been developed. Impact toughness of ～135 J at -40°C and a ductile–brittle transition temperature of less than approximately -70°C have been obtained in steels of gauge ～3 mm. The attractive strength–toughness combination was achieved by applying microalloying concepts and controlled rolling in an interactive manner. Alloy design aspects are qualitatively described in relation to the contributions of solute, grain size, precipitates, and microstructural constituents.     

Microstructural evolution during simulated OLAC processing of a low-carbon microalloyed steel

The microstructural evolution during simulated on-line accelerated cooling (OLAC) of a commercial Grade 80 pipe steel was studied using a quench deformation dilatometer. The transformed matrix microstructure contains various amounts of polygonal ferrite, granular bainite and acicular ferrite, depending mainly on the accelerated-cooling interrupt temperature. The final microstructure is predicted well by drawing the OLAC schedule on the appropriate CCT diagram. Three distinct groups of precipitates are found in the final microstructure, which form during reheat, austenite deformation, and cooling, respectively. The distribution and composition of the precipitates varies widely with steel composition and processing schedule. The microstructure of industrially processed plate agrees well with that of corresponding laboratory simulations.     

High temperature mechanical properties of triple phase steels

A 0.15% C–1.2% Si–1.7% Mn steel was intercritically annealed at 780 °C for 5 min and then isothermally held at 400 °C for 4 min followed by oil quenching to room temperature and the annealed microstructure consist of 75% ferrite , 15% bainite and 10% retained austenite was produced. Samples of this steel with triple phase structure were tensile tested at temperature range of 25–450 °C. Stress–strain curves showed serration flow at temperature range of 120–400 °C and smooth flow at the other temperatures. All of the stress–strain curves showed discontinuous yielding at all testing temperatures. Both yield and ultimate tensile strength decreased with increasing temperature, but there exists a temperature region (120–400 °C) where a reduction of strength with increasing temperature is retarded or even slightly increased. The variation in the mechanical properties with temperature was related to the effects of dynamic strain aging, high temperature softening, bainite tempering and austenite to martensite transformation during deformation.     

Investigation on decomposition behavior of austenite under continuous cooling in vanadium microalloyed steel (30MSV6)

In the present study, investigations are focused on microstructural evolution and the resulting hardness during continuous cooling transformation (CCT) in a commercial vanadium microalloyed steel (30MSV6). Furthermore, the effects of cooling rate and austenite grain size (AGS) on CCT behavior of the steel have been studied by employing high-resolution dilatometry. Quantitative metallography accompanied with scanning electron microscopy (SEM) has efficiently confirmed the dilatometric measurements of transformation kinetics and austenite decomposition products. A semi-empirical model has been proposed for prediction of microstructural development during austenite decomposition of the steel and the resultant hardness. The model consists of 8 sub-models including ferrite transformation start temperature, ferrite growth, pearlite start temperature, pearlite growth, bainite start temperature, bainite growth, martensite start temperature and hardness. The transformed fractions of ferrite, pearlite and bainite have been described using semi-empirical Johnson–Mehl–Avrami–Kolmogorov (JMAK) approach in combination with Scheil's equation of additivity. The JMAK rate parameter for bainite has been formulated using a diffusion-controlled model. Predictions of the proposed model were found to be in close agreement with the experimental measurements.     

Effect of dissolution and precipitation of Nb on the formation of acicular ferrite/bainite ferrite in low-carbon HSLA steels

Effect of dissolution and precipitation of Nb on the phase transformation during cooling was investigated. It is firstly recognized that either the formation of acicular ferrite or the separation of bainite ferrite could be adjusted by the preparation of the steel specimens with different amounts of solute Nb and Nb-precipitates in austenite (isothermally holding at 850 °C for different durations). An increase in isothermal duration at 850 °C would spawn more Nb(CN) precipitates, leading to a microstructural evolution from bainite ferrite to acicular ferrite/bainite ferrite dual phase, and eventually to acicular ferrite in the final microstructure. This could be explained by the solution of Nb in the austenite, due to the solute dragging effect of Nb, can decrease the A_r3 temperature and promote the formation of bainite ferrite, while the precipitation of NbC can increase the A_r3 temperature and promote the formation of acicular ferrite by increasing the nucleation sites of acicular ferrite. Thus, the properties of acicular ferrite/bainite ferrite dual phase steel can generally be improved by appropriately controlling the state of Nb (Nb(CN) as precipitates and Nb in solution) in the austenite before cooling, which provides a new approach to the modification of acicular ferrite/bainite ferrite ratio.     

The influence of martensite,bainite and ferrite on the as-quenched constitutive response of simultaneously quenched and deformed boron steel – Experiments and model

This paper examines the relationship between as-formed microstructure and mechanical properties of a hot stamped boron steel used in automotive structural applications. Boron steel sheet metal blanks were austenized and quenched at cooling rates of 30 °C/s, 15 °C/s and 10 °C/s within a Gleeble thermal–mechanical simulator. For each cooling rate condition, the blanks were simultaneously deformed at temperatures of 600 °C and 800 °C. A strain of approximately 0.20 was imposed in the middle of the blanks, from which miniature tensile specimens were extracted. Depending on the cooling rate and deformation temperature imposed on the specimens, some of the as-quenched microstructures consisted of predominantly martensite and bainite, while others consisted of martensite, bainite and ferrite. Optical and SEM metallographraphic techniques were used to quantify the area fractions of the phases present and quasi-static (0.003 s⁻¹) uniaxial tests were conducted on the miniature tensile specimens. The results revealed that an area fraction of ferrite greater than 6% led to an increased uniform elongation and an increase in n-value without affecting the strength of the material for equivalent hardness levels. This finding resulted in improved energy absorption due to the presence of ferrite and showed that a material with a predominantly bainitic microstructure containing 16% ferrite (with 257 HV) resulted in a 28% increase in energy absorption when compared to a material condition that was fully bainitic with a hardness of 268 HV. Elevated strain rate tension tests were also conducted at 10 s⁻¹ and 80 s⁻¹ and the effect of strain rate on the ultimate tensile strength (σ_UTS) and yield strength (σ_Y) was shown to be moderate for all of the conditions. The true stress versus effective plastic strain (flow stress) curves generated from the tensile tests were used to develop the “Tailored Crash Model II” (TCM II) which is a strain rate sensitive constitutive model that is a function of effective plastic strain, true strain rate and area fraction of martensite, bainite and ferrite. The model was shown to accurately capture the hardening behaviour and strain rate sensitivity of the multiphase material conditions examined.     

Effect of austenite microstructure and cooling rate on transformation characteristics in a low carbon Nb-V microalloyed steel

Deformation dilatometry has been used to simulate controlled hot rolling followed by cooling of a Nb-V low carbon steel, looking for conditions corresponding to wide austenite grain size distributions prior to transformation. Recrystallization and non-recrystallization deformation schedules were applied, followed by controlled cooling at rates from 0.1 °C/s to about 200 °C/s, and the corresponding continuous cooling transformation (CCT) diagrams were constructed. The resultant microstructures ranged from polygonal ferrite (PF) and pearlite (P) at slow cooling rates to bainitic ferrite (BF) accompanied by martensite (M) for fast cooling rates. Plastic deformation of the parent austenite accelerated both ferrite and bainite transformations, displacing the CCT curve to higher temperatures and shorter times. However, it was found that the accelerating effect of strain on bainite transformation weakened as the cooling rate diminished and the polygonal ferrite formation was enhanced. Moreover, it was found that plastic deformation had different effects on the refinement of the microstructure, depending on the cooling rate. An analysis of the microstructural heterogeneities that can impair toughness behavior has been done.     

Phase transformations in a simulated hot stamping process of the boron bearing steel

A hot stamping process was experimentally simulated by a hot deformation dilatometer to investigate phase transformations and final properties of 22MnB5 boron\bearing steel. For this purpose, the phase fraction in the microstructure of boron bearing steel with and without hot deformation was evaluated. The results showed that mechanical stabilization of austenite during the deformation process led to decreased amount of military phases while bainite and reconstructive transformations, especially ferrite were promoted. But, when there was no martensite in the final microstructure, the effect of deformation on ferrite formation was negligible. Also, due to deformation, total hardness was decreased in cooling rates of higher than 6 °C/s. But, on the contrary, in cooling rates of lower than 6 °C/s, remarkably reverse results were achieved. Finally, the CCT and DCCT diagrams of elaborated steel were constructed.     

Microstructural evolution and tensile behaviour of medium carbon microalloyed steel processed through two thermomechanical routes

Abstract

A multiphase microstructure was obtained in a medium carbon microalloyed steel using two step cooling (TSC) from a lower than usual finish forging/rolling temperature (800–850°C). A low temperature anneal was then used to optimise the tensile properties. A multiphase microstructure (ferrite–bainite–martensite) resulted from forging as well as rolling. These were characterised using optical and scanning and transmission electron microscopy. X-ray diffraction, transmission electron microscopy and hardness measurements were used for phase identification. Tensile properties and work hardening curves were obtained for both the forged and the rolled multiphase variants. A Jaoul–Crussard (J–C) analysis was carried out on the tensile data to understand the basic mode of deformation behaviour. Rolling followed by the TSC process produced a uniform microstructure with a very fine grain boundary allotriomorphic ferrite, in contrast to the forged variety, which contained in addition coarse idiomorphic ferrite. The volume fraction of ferrite and its contiguity ratio in the rolled microstructure were greater than in the forged grade. The rolled microstructure exhibited a better combination of strength and toughness than that of the forged material. The rolled steel work hardened more than the forged variety owing to its fine, uniform (bainite–martensite and ferrite) microstructure. Retained austenite present in these steels underwent a strain induced transformation to martensite during tensile deformation. The J–C analysis of the work hardening rates revealed typical three stage behaviour in both varieties during tensile deformation.     

Hot-rolled and continuously cooled bainitic steel with good strength–elongation combination

The current work demonstrates the microstructural evolution and mechanical property evaluation of a newly designed steel composition after hot rolling in laboratory-scale rolling mill, followed by continuous cooling. The steel thus developed has typically about 80% carbide-free bainite; about 20% retained austenite and can deliver ～1400?MPa ultimate tensile strength along with more than 20% total elongation. The presence of ultra-fine bainite plates (～100–130?nm thick) with high dislocation density was thought to be responsible for ultra-high strength. Excellent ductility at such strength level could be due to the presence of sufficient amount of retained austenite (～20%) thermally stable at room temperature but starts transforming to martensite during deformation exhibiting transformation-induced plasticity effect.     

Effect of thermomechanical processing on mechanical behavior and microstructure evolution of C–Mn multiphase high strength cold rolled steel

Multiphase (MP) steels have complex microstructures containing polygonal ferrite, martensite, bainite, carbide, and small amounts of retained austenite. This mixture of phases and constituents is responsible for a good combination of strength and ductility in this class of steels. The present work shows how different annealing parameters can be used to create the suitable microstructure to improve mechanical properties of MP steels. Samples were first heated to 740, 760, or 780 °C, held for 300 s, and then quickly cooled to 600 or 500 °C. They were then soaked for another 300 s and finally accelerated cooled in the range of 10–30 °C s⁻¹. The microstructures were examined at the end of each processing route using optical, scanning, and transmission electron microscopy. Hardness values were determined for all conditions. Analysis of the available data allowed to establish the simple and yet useful quantitative relationship between the microstructural parameters, cooling rates, and hardness of the steel.     

高强贝氏体基体钒微合金化TRIP钢的性能

对一种钒微合金化TRIP钢进行冷轧连续退火,研究了钢的组织特征和力学性能。结果表明,贝氏体基TRIP钢的组织由贝氏体/马氏体和少量的残余奥氏体组成。随着贝氏体区等温时间的延长,钢的抗拉强度下降,屈服强度和延伸率提高。残余奥氏体由块状向薄膜状转变,体积分数增加,薄膜状残余奥氏体主要分布在贝氏体板条间,厚度为50-90 nm。在400℃等温180 s连续退火钢板呈现出相对低抗拉强度(960 MPa)、高屈服强度(765 MPa)和高延伸率(22.0%)的特性,而且加工硬化指数(0.20)、各向异性指数(0.94)和强塑积(21120 MPa.%)也较为优良。     

Low carbon high manganese bainitic steel

Abstract

The present study concerns the mechanical properties of low carbon (0·05 wt-%) high Mn bainitic steel. The continuous cooling transformation diagram exhibited bainitic transformation without any prior diffusive transformation of austenite even for a cooling rate as low as 0·5°C/s. The bainitic steels have shown continuous elongation behaviour with attractive combination of strength (>1200 MPa) and elongation (>14%). The bainitic microstructure obtained after annealing treatment has yielded excellent combination of strength, uniform elongation, yield ratio and static toughness value.