Eucalyptus globulus kraft process modifications: Effect on pulping and bleaching performance and papermaking properties of bleached pulps

BACKGROUND: Increasing the yield of the wood pulping process allows the reduction of specific wood costs. Process modifications with a great impact on pulp yield are the profiling of chemical charges and addition of anthraquinone (AQ). The aim of the present work is to investigate the influence of effective alkali (EA) profiling and addition of anthraquinone on E. globulus kraft pulping performance. The impact of such process modifications on the ECF bleaching process and on the papermaking properties of the resulting bleached pulps is also evaluated. RESULTS: An EA profiling cook may lead to a pulp yield gain, which is more significant as the total EA charge used in the kraft cook increases. AQ addition to kraft pulping leads to a significant yield increase. The ClO₂ charge required to fully bleach the pulps is lower for EA profiling and higher for kraft + AQ unbleached pulps. Bleached AQ pulp presents a high beatability due to high pulp xylan retention. CONCLUSION: A low total EA charge is the key parameter for high polysaccharide retention on pulp. AQ addition constitutes a feasible strategy to increase pulp yield. Bleaching performance and papermaking properties of pulps produced with the three different methods may be affected by the kraft pulping modifications. Copyright © 2008 Society of Chemical Industry     

Behavior of Eucalyptus Kraft Pulp Extractives Components across ECF Bleaching and Their Impact on Brightness Reversion

Abstract

This study investigated the chemical composition of the dichloromethane and acetone extracts of eucalypt pulp across D(EP)DP and AZDP bleaching sequences by gas chromatography-mass spectrometry (GC-MS). The bleaching stages led to the partial removal and to several oxidative transformations of fatty acids and sterols, the main lipophilic extractives found in the unbleached pulp. The pulp samples were bleached to 90–91% ISO by D(EP)DP and AZDP sequences and their brightness stability and chemical characteristics determined. The effect of aging on brightness was investigated. The AZDP bleaching sequence resulted in pulps of higher brightness stability. Furoic structures representing the main acid degradation products of HexA are suggested as the actual intermediates that cause yellowing by forming colored compounds. The AZDP process removed larger amounts of HexA across bleaching.     

The final bleaching of eucalypt kraft pulps with hydrogen peroxide: relationship with industrial ECF bleaching history and cellulose degradation

BACKGROUND: The process of chemical pulp bleaching is based for the most part in chlorine dioxide within elemental chlorine free (ECF) technologies. The use of greener alternatives such as bleaching with hydrogen peroxide (P stage) is not widely used owing to selectivity concerns related to transition metal‐catalyzed decomposition reactions. Even at the final stage where peroxide is recognized to boost brightness and improve the brightness stability of the bleached pulp, cellulose degradation often overcomes these advantages. This paper presents the results of studies intended to optimize final peroxide bleaching performance considering two standard ECF industrial bleaching sequences: the conventional DED and the ECF‐light OQ(PO)D (stages name: D—chlorine dioxide; E—alkaline extraction; O—oxygen; Q—chelation, (PO)—hydrogen peroxide pressurized with oxygen). RESULTS: The addition of sodium diethylenetriaminepentaacetate (DTPA) was the most effective option in terms of DED pulp bleachability and selectivity with hydrogen peroxide, as well as in terms of brightness reversion. As regards the OQ(PO)D pulp, a blend of DTPA and magnesium was the most beneficial in those properties. CONCLUSIONS: The choice of the best hydrogen peroxide stabilizer, among the different tested combinations of magnesium and chelants (EDTA and DTPA) studied, in terms of pulp bleachability, bleaching selectivity and brightness reversion is dependent on the impact of the previous bleaching stages on metallic nature and content. The pulp Mg/(Fe + Cu) ratio was highlighted as a process parameter controlling cellulose degradation in peroxide bleaching. Copyright © 2010 Society of Chemical Industry     

Lipophilic Extractives in Eucalyptus globulus Kraft Pulps. Behavior during ECF Bleaching

Abstract

The composition of E. globulus kraft pulp lipophilic extractives and their behaviour during an ECF (DEDED) bleaching sequence were investigated. Sterols; fatty acids, including several α‐ and ω‐hydroxyfatty acids; and long‐chain aliphatic alcohols are the major lipophilic extractives of the unbleached pulp. During the bleaching, about 80% of the aliphatic extractives are removed from pulp (ca. 70% of the sterols, 70% of the fatty acids, and 90% of the long‐chain aliphatic alcohols). The decrease of sterols is mainly due to the degradation of β‐sitosterol by chlorine dioxide, while the decrease of fatty acids and alcohols is essentially assigned to their extraction and elimination with the alkaline filtrates. The major chemical transformations in pulp extractives composition and structure occur in the last bleaching stages.     

Simulating the impact of kraft pulping and bleaching parameters on Eucalyptus camaldulensis pulp properties using MATLAB

In this work, Eucalyptus camaldulensis was evaluated as the raw material for chemical pulp under different pulping and bleaching conditions. The pulping was carried out at different H‐factors, and at different effective alkalis. The resulting pulps were then oxygen delignified and bleached using various dosages of bleaching chemicals in a D₀EpD₁ sequence. The effect of independent variables (pulping or bleaching variables) on dependent variables (pulp properties) was analysed based on the multivariable least square method via MATLAB software. An agreement was found between the results predicted from the models and the experimental data. To obtain a kappa number of 15, the optimum pulping conditions were a temperature of 155°C, a time of 225 min, and an EA of 23%. Also, the hexenuronic acid (HexA) content of cooked pulp was significantly decreased in the chlorine dioxide bleaching stages, and was only marginally related to the final HexA content of bleached pulps.     

Assessment of potential approaches to improve Eucalyptus globulus kraft pulping yield

The main goal of this work is to study the potential approaches to improve polysaccharides retention during Eucalyptus globulus kraft pulping. The addition of anthraquinone to kraft pulping leads to the highest pulp yield while the addition of urea promotes lower depolymerization of polysaccharides (higher pulp viscosity), but does not have a significant effect on yield. The early interruption of kraft cooking followed by oxygen delignification is a reliable approach to increase pulp yield, particularly when pulping is interrupted at the end of the faster and more selective kinetic regime (bulk phase). Yield loss during oxygen delignification is considerably lower than that incurred in the last phase of kraft pulping. Pulping with OH^?/HS^? charge profiling, carried out with liquor injection in three different phases leads to a yield increase. However, this increase results from a lower total alkali charge applied when profiling pulping is compared to standard pulping conditions, rather than to alkali profiling. Standard kraft pulping with different active alkali (AA) charges demonstrated that this operational variable is determinant for pulp yield and viscosity. Pulping experiences with lower AA (14%) resulted in a higher and almost constant pulp viscosity and in a higher pulp yield, assigned to improved retention of both cellulose and xylan. During the last stage of pulping, cellulose content decreases, this being mainly responsible for the decrease of pulp yield, while xylan content is almost constant, a feature attributed to the peculiar structure of this E. globulus's hemicellulose. Copyright © 2007 Society of Chemical Industry     

Effect of xylanase on ozone bleaching kinetics and properties of Eucalyptus kraft pulp

Environmental pressure has led the pulp and paper industry to develop new technologies in order to reduce or suppress the presence of various pollutants in effluents from bleaching plants. One of the choices for this purpose is enzyme‐based biotechnology. This study deals with the effect of using a xylanase‐based enzymatic pretreatment, in a TCF (Totally Chlorine Free) sequence, on the properties of the resulting paper pulps. The hexenuronic acid content in the pulp and the physical properties of the paper were also studied. The performance of the xylanase was analysed through kinetic studies on ozone bleaching. The enzymatic pretreatment results in easier bleaching and delignification of the pulp, causing a bleach‐boosting effect. The decreased consumption of reagent is related to a decreased content of hexenuronic groups. The physical properties of the treated pulp are similar to those of untreated pulps. Cellulose degradation, delignification and chromophores' removal show first‐order kinetics. Enzyme pretreatment leads to differences between the kinetic constants of cellulose degradation and chromophores' removal, due to an increased accessibility to bleaching agents. The xylanase treatment leads to a lower floor kappa number (IK_∞) during the ozone stage. Copyright © 2003 Society of Chemical Industry     

Chlorine dioxide delignification kinetics and eop extraction of softwood kraft pulp

A kinetic model for 100% chlorine dioxide delignification based on experimental data is presented. From the unbleached kappa number, chlorine dioxide charge and reaction time, the model predicts kappa, brightness and residuals after the first bleaching stage. The model consists of two ordinary differential equations representing the slow and fast reactions of lignin with chlorine dioxide. In addition we found that the relationship between the chlorine dioxide consumption and the kappa number decrease was linear in the range studied and independent of the unbleached pulp kappa number.     

Use of a Novel Extremophilic Xylanase for an Environmentally Friendly Industrial Bleaching of Kraft Pulps

Xylanases can boost pulp bleachability in Elemental Chlorine Free (ECF) processes, but their industrial implementation for producing bleached kraft pulps is not straightforward. It requires enzymes to be active and stable at the extreme conditions of alkalinity and high temperature typical of this industrial process; most commercial enzymes are unable to withstand these conditions. In this work, a novel highly thermo and alkaline-tolerant xylanase from Pseudothermotoga thermarum was overproduced in E. coli and tested as a bleaching booster of hardwood kraft pulps to save chlorine dioxide (ClO₂) during ECF bleaching. The extremozyme-stage (EXZ) was carried out at 90 °C and pH 10.5 and optimised at lab scale on an industrial oxygen-delignified eucalyptus pulp, enabling us to save 15% ClO₂ to reach the mill brightness, and with no detrimental effect on paper properties. Then, the EXZ-assisted bleaching sequence was validated at pilot scale under industrial conditions, achieving 25% ClO₂ savings and reducing the generation of organochlorinated compounds (AOX) by 18%, while maintaining pulp quality and papermaking properties. Technology reproducibility was confirmed with another industrial kraft pulp from a mix of hardwoods. The new enzymatic technology constitutes a realistic step towards environmentally friendly production of kraft pulps through industrial integration of biotechnology.     

Estimating Glucan,Xylan, and Methylglucuronic Acids in Kraft Pulps of Eucalyptus globulus Using FT-NIR Spectroscopy and Multivariate Analysis

Abstract

Fourier transform near infrared (FT-NIR) associated with multivariate analysis was used to estimate glucan, xylan, 4-O-Methyl-α -D-glucuronic acid (MeGlcA) content, and pulp yield in kraft pulps of Eucalyptus globulus Labill. Several models were applied to correlate chemical composition in samples with the NIR spectral data by means of principal components regression (PCR) or partial least square (PLS) algorithms. Calibration models were built and validated by using all the spectral data and cross-validation methodology. The r_c ² values for the best calibration models for quantification of glucan, xylan, MeGlcA contents and pulp yield were between 0.71–0.92. The model was validated using a set of external samples. The amount of glucan (64–77%), xylan (12–18%), and MeGlcA (204–363 mmol kg pulp^–1) in pulps were predicted with a root mean square error of prediction (RMSEP) of 0.91%, 0.46%, and 15.21% for glucan, xylan, and MeGlcA, respectively. Pulp yield (in the range of 46–70%) was also predicted with good accuracy with a RMSEP of 1.63%. These results suggest that glucan, xylan, MeGlcA composition, and pulp yield in kraft pulps of E. globulus can be adequately estimated by NIR spectroscopy for laboratory or industrial applications. NIR predictions can also provide useful and cost-effective tools for the rapid screening of large numbers of samples.     

高纯耐热耐碱木聚糖酶预处理对杨木KP浆漂白特性的影响

研究了耐热耐碱木聚糖酶X对杨木硫酸盐浆预处理的选择性及其对无元素氯(ECF)漂白特性的影响。结果表明:该木聚糖酶预处理具有高的助漂选择性,预处理对纸浆的得率及黏度影响不大;该木聚糖酶对温度及pH的适应范围较广,在温度为75～80℃、pH 8.0～9.5范围内都可以发挥有效的助漂作用,尤其在温度80℃、pH 8.0、酶用量2 IU/g的条件下更能发挥酶效;耐热耐碱木聚糖酶X预处理可减少漂白ClO2用量,当达到对照浆相同白度(90%ISO)时可减少D0段26%～27%的ClO2用量(相当于总用氯量的16%)。     

Impact of effective alkali and sulfide profiling on Eucalyptus globulus kraft pulping. Selectivity of the impregnation phase and its effect on final pulping results

BACKGROUND: Eucalyptus globulus is an important wood source for paper production and, in the last few years, great efforts have been made to assess its chemical specificities and improve the kraft pulping efficiency. Despite the existence of several works concerning mostly the kinetics of E. globulus kraft pulping there is a lack of systematic studies on the initial phase of pulping as well as on the impact of effective alkali (EA) charge profiling on the kraft pulping performance of this species. The aim of the present work is to assess the effect of initial effective alkali and sulfide charges on the lignin and carbohydrates removal on the impregnation phase and to investigate the effect of EA splitting charge on the whole E. globulus pulping process efficiency. RESULTS: When the EA charge at impregnation phase increases, the amount of dissolved wood increases until it reaches a constant value of about 20%. Maximum polysaccharide removal at impregnation phase was about 10% of total wood weight. Glucose removal during impregnation was attributed to the degradation and/or dissolution of E. globulus glucans. For EA charges at impregnation phase higher than ～15%, xylan retention on wood was roughly constant. Despite the differences found at impregnation phase on the amount of dissolved wood and lignin removal, it was demonstrated that these differences are almost completely attenuated until the end of the kraft pulping process. CONCLUSION: In the case of E. globulus, for a constant effective alkali charge, alkali profiling does not affect the whole kraft pulping performance. Copyright © 2007 Society of Chemical Industry