Increasing Porosity of Molded Calcium‐Based Sorbents by Glucose Templating for Cyclic CO2 Capture

With the aim to enhance the CO₂ capture capacity and anti‐attrition property of CaO‐based sorbents simultaneously, a novel CaO‐based sphere was prepared by extrusion‐spheronization using Ca(OH)₂ powder with glucose templating. The CO₂ capture characteristics and attrition resistance property of the sorbent were examined and the microstructure of the sorbents was analyzed. The results demonstrate that the obtained spherical sorbents exhibit an outstanding anti‐attrition performance compared to limestone sorbent. After 100 cycles, all of the templated sorbents hold a CO₂ capture capacity of more than one time higher than that of limestone. The optimum templating rate of glucose in the sorbent was 1–5 wt %.     

CO2 uptake of modified calcium-based sorbents in a pressurized carbonation-calcination looping

This study focuses on enhancing CO₂ uptake by modifying limestone with acetate solutions under pressurized carbonation condition. The multicycle tests were carried out in an atmospheric calcination/pressurized carbonation reactor system at different temperatures and pressures. The pore structure characteristics (BET and BJH) were measured as a supplement to the reaction studies. Compared with the raw limestone, the modified sorbent showed a great improvement in CO₂ uptake at the same reaction condition. The highest CO₂ uptake was obtained at 700 °C and 0.5 MPa, by 88.5% increase over the limestone at 0.1 MPa after 10 cycles. The structure characteristics of the sorbents on N₂ absorption and SEM confirm that compared with the modified sorbent, the effective pores of limestone are greatly driven off by sintering, which hinders the easy access of CO₂ molecules to the unreacted-active sites of CaO. The morphological and structural properties of the modified sorbent did not reveal significant differences after multiple cycles. This would explain its superior performance of CO₂ uptake under pressurized carbonation. Even after 10 cycles, the modified sorbent still achieved a CO₂ uptake of 0.88.     

High-temperature attrition of sorbents and a catalyst for sorption-enhanced steam methane reforming in a fluidized bed environment

Mechanical degradation of the solid particles used in sorption-enhanced steam methane reforming (SE-SMR) was investigated in a gas jet attrition apparatus. The performance of a dolomite, a limestone and a commercial reforming catalyst were compared based on the air jet attrition index (AJI). The dolomite showed the poorest resistance to attrition, likely due to the extra pore volume caused by calcination of MgCO₃. The degree of loss of fines from the catalyst was significant, pointing to the need to develop catalysts suited to fluidized bed operation. Co-fluidization of the harder catalyst and the dolomite did not lead to additional attrition of the dolomite.     

Acidification Optimization and Granulation of a Steel‐Slag‐Derived Sorbent for CO2 Capture

Steel slag was used as a low‐cost feedstock to prepare CaO‐based sorbents for CO₂ capture by acidification treatment, and the acidification process was optimized. Four main acidification parameters (i.e., extraction time, extraction temperature, acetic acid concentration, and solid/liquid ratio) were investigated. The solid/liquid ratio and extraction time are the most important factors that affect the CO₂ capture capacity and stability of the sorbents. The CO₂ sorption performance of optimal steel‐slag‐derived sorbent is more stable than that of naturally occurring limestone, due to the low Si/Ca ratio and the presence of MgO with high anti‐sintering ability. CaO‐based pellets with high resistance to attrition and compression were produced by extrusion of the steel‐slag‐derived sorbent powders.     

Enhancement of reactivity in surfactant-modified sorbent for CO2 capture in pressurized carbonation

The calcination/carbonation loop of calcium-based (Ca-based) sorbents is considered as a viable technique for CO₂ capture from combustion gases. Recent attempts to improve the CO₂ uptake of Ca-based sorbents by adding calcium lignosulfonate (CLS) with hydration have succeeded in enhancing its effectiveness. The optimum mass ratio of CLS/CaO is 0.5 wt.%. The reduction in particle size and grain size of CaO appeared to be parts of the reasons for increase in CO₂ capture. The primary cause of increase in reactivity of the modified sorbents was the ability of the CLS to retard the sintering rate and thus to remain surface area and pore volume for reaction. The CO₂ uptake of the modified sorbents was also enhanced by elevating the carbonation pressure. Experimental results indicate that the optimal reaction condition of the modified sorbents is at 0.5 MPa and 700 °C and a high conversion of 0.7 is achieved after 10 cycles, by 30% higher than that of original limestone, at the same condition.     

CO2 Capture Behavior of Shell during Calcination/Carbonation Cycles

The cyclic carbonation performances of shells as CO₂ sorbents were investigated during multiple calcination/carbonation cycles. The carbonation kinetics of the shell and limestone are similar since they both exhibit a fast kinetically controlled reaction regime and a diffusion controlled reaction regime, but their carbonation rates differ between these two regions. Shell achieves the maximum carbonation conversion for carbonation at 680–700 °C. The mactra veneriformis shell and mussel shell exhibit higher carbonation conversions than limestone after several cycles at the same reaction conditions. The carbonation conversion of scallop shell is slightly higher than that of limestone after a series of cycles. The calcined shell appears more porous than calcined limestone, and possesses more pores > 230 nm, which allow large CO₂ diffusion‐carbonation reaction rates and higher conversion due to the increased surface area of the shell. The pores of the shell that are greater than 230 nm do not sinter significantly. The shell has more sodium ions than limestone, which probably leads to an improvement in the cyclic carbonation performance during the multiple calcination/carbonation cycles.     

Nanostructured Ca-based sorbents with high CO2 uptake efficiency

Calcium-based carbon dioxide sorbents were made in the gas phase by scalable flame spray pyrolysis (FSP) and compared to the ones made by calcination (CAL) of selected calcium precursors. Such flame-made sorbents consisted of nanostructured CaO and CaCO₃ with twice as much specific surface area (40-60 m²/g) as the CAL-made sorbents. All FSP-made sorbents exhibited faster and higher CO₂ uptake capacity than all CAL-made sorbents at intermediate temperatures. CAL of calcium acetate monohydrate resulted in sorbents with the best CO₂ uptake among all CAL-made ones. At higher temperatures both FSP- and CAL-made sorbents (esp. from CaAc₂·H₂O) exhibited very high initial molar conversions (95%) but sintering contributed to grain growth that reduced the molar conversion down to 50%. In multiple carbonation/decarbonation cycles, the nanostructured FSP-made sorbents demonstrated stable, reversible and high CO₂ uptake capacity sustaining maximum molar conversion at about 50% even after 60 such cycles, indicating high potential for CO₂ uptake. The top performance of flame-made sorbents is best attributed to their nanostructure (30-50 nm grain size) that allows operation in the reaction-controlled carbonation regime rather than in the diffusion-controlled one when sorbents made with larger particles are employed.     

Influence of activation on the pore structure of adsorbents obtained from coal–alkali mixtures

The activation of carbon sorbents in CO₂ is investigated. The sorbents are produced by the thermolysis of naturally oxidized SS coal steeped in potassium hydroxide, with an alkali/coal ratio R _KOH = 0.01 and 0.05 g/g. The influence of CO₂ activation on the texture of the sorbents obtained is established. After 10-min activation, the increase in specific surface area of the sorbents is a maximum (about 100%). Longer activation increases the loss of material. The pore volume formed on activation is proportional to the proportion of carbon-bearing material removed. The volume of adsorbing pores formed in the sorbents is greatest when the loss of material is 25–35%.     

The rate and extent of uptake of CO2 by a synthetic, CaO-containing sorbent

A synthetic, Ca-based solid sorbent, showed a marked increase in its ultimate uptake for CO₂ at temperatures in excess of 750 °C when the concentration of CO₂ was increased during carbonation in a fluidised bed. In contrast, the uptakes by natural sorbents, e.g. dolomite, were relatively insensitive to the concentration of CO₂. It is apparent that the rate of reaction of the synthetic sorbent falls to zero once the small pores within the grains, of which the particle is composed, have largely filled and a thin layer of product has been deposited around each grain. To quantify this effect, theory has been developed in which the mechanical work required to disrupt the layer of product is taken into account. The resulting model for the overall uptake correlates experimental measurements well, except in circumstances where carbonation times are so long that sintering introduces gross changes in the morphology of the layer of product. The explanation for why the overall conversion of the synthetic sorbent is dependent on the concentration of CO₂, whilst the conversion of dolomite is insensitive to [CO₂], is attributed to differences in the yield stress, σ_Y, needed to disrupt the layer of product formed in the two materials. It was found that the value of σ_Y for dolomite is about an order of magnitude larger than that for the synthetic sorbent. The behaviour of the synthetic sorbent in response to increasing concentrations of CO₂ makes it an attractive solid for the separation of CO₂ from, e.g. the flue gases arising from combustion. By subsequently calcining the resulting solid, a pure stream of CO₂ can be produced whilst the sorbent is regenerated for further use.     

High-temperature CO2 sorption on Na2CO3-impregnated layered double hydroxides

Layered double hydroxide (LDH), one of representative high-temperature CO₂ sorbents, has many advantages, including stable CO₂ sorption, fast sorption kinetics, and low regeneration temperature. However, CO₂ sorption uptake on LDH is not high enough for practical use; thus it is usually enhanced by impregnation with alkali metals such as K₂CO₃. In this study, LDH was impregnated with Na₂CO₃, and analyses based on scanning electron microscopy, N₂ gas physisorption, in situ X-ray diffraction, and Fourier transform infrared spectroscopy were carried out to elucidate the characteristics of sorbents and the mechanism of CO₂ sorption. Although the surface area of LDH decreased after Na₂CO₃ impregnation, CO₂ sorption uptake was greatly enhanced by the additional basicity of Na₂CO₃. The crystal structure of Na₂CO₃ in the Na₂CO₃-impregnated LDH changed from monoclinic to hexagonal with increasing temperature, and the sorbed-CO₂ was stored in the form of carbonate. Thermogravimetric analysis was used to measure CO₂ sorption uptake at 200–600 °C. The sample of Na₂CO₃: LDH=0.35: 1 weight ratio had the largest CO₂ sorption uptake among the tested sorbents, and the CO₂ sorption uptake tended to increase even after 400 °C.     

CO2 Capture Using CaO Modified with Ethanol/Water Solution during Cyclic Calcination/Carbonation

The calcium‐based sorbent cyclic calcination/carbonation reaction is an effective technique for capturing CO₂ from combustion processes. The CO₂ capture capacity for CaO modified with ethanol/water solution was investigated over long‐term calcination/carbonation cycles. In addition, the SEM micrographs and pore structure for the calcined sorbents were analyzed. The carbonation conversion for CaO modified with ethanol/water solution is greater than that for CaO hydrated with distilled water and is much higher than that for calcined limestone. Modified CaO achieves the highest conversion for carbonation at the range of 650–700 °C. Higher values of ethanol concentration in solution result in higher carbonation conversion for modified CaO, and lead to better anti‐sintering performance. After calcination, the specific surface area and pore volume for modified CaO are higher than those for hydrated CaO, and are much greater than those for calcined limestone. The ethanol molecule enhances H₂O molecule affinity and penetrability to CaO in the hydration reaction so that the pores in CaO modified are obviously expanded after calcination. CaO modified with ethanol/water solution can act as a new and promising type of calcium‐based regenerable CO₂ sorbent for industrial applications.     

EtOH-H2O对钙基吸收剂分离CO2的影响

采用不同体积浓度的乙醇溶液分别对石灰石和石灰石的煅烧产物CaO进行调质处理,研究它们的碳酸化反应,并与水合调质CaO的碳酸化进行比较。通过SEM和N2吸附法考察吸收剂多次煅烧的微观结构特性,进一步揭示了乙醇溶液促进CaO碳酸化的机理。结果表明：随着循环反应次数的增加,乙醇溶液调质后CaO的碳酸化转化率明显高于石灰石和水合调质的CaO,对于石灰石,乙醇溶液则没有明显的调质效果。CaO经乙醇溶液调质后在650～700℃内有利于碳酸化的进行。乙醇浓度越高,则经调质后CaO的转化率越高,抗烧结性能越好。经乙醇溶液调质的CaO煅烧后比表面积和比孔容均比单纯水合大,远高于煅烧后的石灰石;比孔容分布和孔比表面积分布明显优于煅烧后的水合CaO和石灰石。乙醇溶液调质对CaO的孔有明显的增扩效应。     

Dynamic CO2 adsorption performance of internally cooled silica‐supported poly(ethylenimine) hollow fiber sorbents

The dynamic adsorption behavior of CO₂ under both nonisothermal and nearly isothermal conditions in silica supported poly(ethylenimine) (PEI) hollow fiber sorbents (Torlon®‐S‐PEI) is investigated in a rapid temperature swing adsorption (RTSA) process. A maximum CO₂ breakthrough capacity of 1.33 mmol/g‐fiber (2.66 mmol/g‐silica) is observed when the fibers are actively cooled by flowing cooling water in the fiber bores. Under dry CO₂ adsorption conditions, heat released from the CO₂‐amine interaction increases the CO₂ breakthrough capacity by reducing the severity of the diffusion resistance in the supported PEI. This internal resistance can also be alleviated by prehydrating the fiber sorbent with a humid N₂ feed. The CO₂ breakthrough capacity of prehydrated fibers is adversely affected by the release of the adsorption enthalpy (unlike the dry fibers); however, active cooling of the fiber results in a constant CO₂ breakthrough capacity even at high CO₂ delivery rates (i.e., high adsorption enthalpy delivery rates). In full RTSA cycles, a purity of 50% CO₂ is achieved and the adsorption enthalpy recovery rate can reach ～72%. Studies on the cyclic stability of uncooled fiber sorbents in the presence of SO₂ and NO contaminants indicate that exposure to NO at 200 ppm over 120 cycles does not lead to a significant degradation of the sorbents, but SO₂ exposure at a similar high concentration of 200 ppm causes 60% loss in CO₂ breakthrough capacity after 120 cycles. A simple amine reinfusion technique is successfully demonstrated to recover the adsorption capacity in poisoned fiber sorbents after deactivation by exposure to impurities such SO₂. © 2014 American Institute of Chemical Engineers AIChE J, 60: 3878–3887, 2014     

Reactivity stabilization and capacity study of fabricated alumina and zirconia-supported CaO-based sorbents for high-temperature CO2 capture in a fixed-bed reactor

Calcium looping process is a promising approach for CO₂ capture from the flue gas of fossil fuel power plants and the cement industry. Even though the advantages of calcium-based sorbents are low cost and high uptake capacity, they suffer from low durability during cycles. Modified sorbents were fabricated by adding alumina and zirconia and the mixture of alumina and zirconia to calcium oxide via the co-precipitation method. The performance of synthesized sorbents in terms of stability and CO₂ capture capacity were evaluated using a fixed bed reactor in various CO₂ sorption/desorption cycles. The sorbents were fabricated by a co-precipitation methodology using 10% binders (alumina and/or silica). X-ray diffraction (XRD), BET/BJH, and scanning electron microscopy (SEM) were conducted for characterization of synthesized sorbents. CaO-10% ZrO₂ showed the best performance among the fabricated sorbents in terms of stability during 5 cycles and CO₂ capacity (14 mmol CO₂/g sorbent). The formation of CaZrO₃ with a perovskite structure and high-temperature resistance could be attributed to well performance of zirconia-supported sorbent. On the other hand, no sign of aluminum zirconate formation was approved in XRD analysis for the fabricated sorbent using mixed binders of zirconia and alumina to enhance its stability during cycles.     

Performance of limestone-based sorbent for sorption-enhanced gasification in dual interconnected fluidized bed reactors

A possibility to carry out sorption-enhanced gasification (SEG) is represented by its integration with the calcium looping concept in dual interconnected fluidized beds (DIFB). This article is focused on the sorbent CO₂ uptake performance and attrition/fragmentation tendency when operating conditions simulating those of a DIFB-SEG process are adopted. Experiments were carried out on a commercial Italian limestone in a laboratory-scale DIFB reactor. Carbonation was carried out in a range of test conditions, including variable temperature (600–700°C) and absence/presence of steam (10% by volume); CO₂ concentration was set at 10% by volume. The characterization is extended by investigating the behavior of preprocessed DIFB-SEG samples on impact fragmentation tests, conducted in an ex situ apparatus. Tests were carried out for impact velocities in the range 17–45 m/s. Results were discussed considering both the impact velocity value and the operating conditions under which the sample was preprocessed in the fluidized bed.     

An experimental study on the primary fragmentation and attrition of limestones in a fluidized bed

In this paper, an experimental study on the primary fragmentation and attrition of 5 limestones in a fluidized bed was conducted. The intensity of fragmentation and attrition were measured in the same apparatus but at different fluidizing velocities. It was found that the averaged size of the particles decreased by about 10-20% during the fragmentation process. The important factors for particle comminution include limestone types, heating rate, calcination condition and ambient CO₂ concentration. Fragmentation mainly occurred in the first a few minutes in the fluidized bed and it was more intense than that in the muffle furnace at the same temperature. The original size effect was ambiguous, depending on the limestone type. The comminution caused by attrition mainly occurred during calcination process rather than sulphation process. The sulphation process was fragmentation and attrition resisted. The attrition rate of sulphate was similar to that of lime in trend, decaying exponentially with time, but was one-magnitude-order smaller than that of lime. Present experimental results indicate that fragmentation mechanism of the limestone is dominated by CO₂ release instead of thermal stress.     

Application of engineered natural ores to intermediate- and high-temperature CO2 capture and conversion

Integrated CO₂ capture and conversion (ICCC) is a promising technology aiming at converting waste CO₂ to fuels and high value-added chemicals. Herein, we described a proof-of-concept study of applying engineered natural ores (dolomite, magnesite, and limestone) to two different ICCC processes—intermediate-temperature ICCC for CH₄ production (350–400°C) and high-temperature ICCC for syngas production (650–700°C). In the former process, a MgO-based CO₂ sorbent prepared from dolomite and magnesite was combined with a methanation catalyst in a dual-bed configuration, whereby a CH₄ yield of 7.1–7.3 mmol/g can be stably achieved per cycle over 20 consecutive ICCC cycles. In the latter process, a CaO-based sorbent derived from dolomite and limestone was coupled with a reforming catalyst also in a dual-bed mode, whereby syngas with a H₂/CO ratio of 0.9–1.0 can be produced over 20 cycles. This study will expand the application of natural ores in CO₂ emission reduction.     

Economical assessment of competitive enhanced limestones for CO2 capture cycles in power plants

CO₂ capture systems based on the carbonation/calcination loop have gained rapid interest due to promising carbonator CO₂ capture efficiency, low sorbent cost and no flue gases treatment is required before entering the system. These features together result in a competitively low cost CO₂ capture system. Among the key variables that influence the performance of these systems and their integration with power plants, the carbonation conversion of the sorbent and the heat requirement at calciner are the most relevant. Both variables are mainly influenced by CaO/CO₂ ratio and make-up flow of solids. New sorbents are under development to reduce the decay of their carbonation conversion with cycles. The aim of this study is to assess the competitiveness of new limestones with enhanced sorption behaviour applied to carbonation/calcination cycle integrated with a power plant, compared to raw limestone. The existence of an upper limit for the maximum average capture capacity of CaO has been considered. Above this limit, improving sorbent capture capacity does not lead to the corresponding increase in capture efficiency and, thus, reduction of CO₂ avoided cost is not observed. Simulations calculate the maximum price for enhanced sorbents to achieve a reduction in CO₂ removal cost under different process conditions (solid circulation and make-up flow). The present study may be used as an assessment tool of new sorbents to understand what prices would be competitive compare with raw limestone in the CO₂ looping capture systems.     

Regenerable MgO-based sorbents for high-temperature CO2 removal from syngas: 1. Sorbent development, evaluation, and reaction modeling

Highly reactive and mechanically strong low-cost regenerable MgO-based sorbents were prepared by modification of dolomite which involved partial calcinations followed by impregnation with a potassium-based salt. The sorbents are capable of removing CO₂ from gasification-based processes such as Integrated Gasification Combined Cycle (IGCC). The sorbents have high reactivity and good capacity toward CO₂ absorption in the temperature range of 300-450 °C at 20 atm. and can be easily regenerated at 500 °C. The reaction appears to be first order with respect to CO₂ concentration with an activation energy of 44 kJ/mol. The reactivity and the absorption capacity of the sorbents increase with increasing temperature, as long as the partial pressure of CO₂ is above the equilibrium value for sorbent carbonation. The reactivity of the sorbents appears to improve in the presence of steam, which is likely due to the increase in the BET surface area and the porosity of the sorbent. A two-zone expanding grain model, consisting of a high-reactivity outer shell and a low-reactivity inner core is shown to provide an excellent fit to the TGA experimental data on sorbent carbonation at various operating conditions.     

Effect of attrition on particle size distribution and SO2 capture in fluidized bed combustion under high CO2 partial pressure conditions

In both pressurized and oxygen-enriched fluidized bed combustion the partial pressure of CO₂ in the reactor becomes high, which affects SO₂ capture by limestone. Both of these technologies are also applicable to decreasing greenhouse gas emissions; the first one by increasing the efficiency of electric energy production and the latter by enabling capture of carbon dioxide for storage.Attrition increases the reaction rate by removing the sulphated layer on the particle, thus reducing the diffusion resistance. In the well-known solution for the shrinking core model the reaction time can be presented as the sum of the contributions of the kinetics and diffusion. It is shown that the effect of attrition can be expressed as an auxiliary term in this expression. A method to extract the diffusivity of the product layer from the SO₂ response in a bench-scale fluidized bed test using a limestone sample with a wide particle size distribution is presented. Based on a population balance model, a method to estimate the particle-size-dependent attrition rate from measured particle size distributions of the feed and bed material is illustrated for a 71-MW_e pressurized power plant. In addition attrition and its effect on the optimization of the limestone particle size for sulphur capture in oxygen-enriched combustion are discussed.