Theoretical and Experimental Studies on Acetylene Absorption in a Polytetrafluoroethylene Hollow‐Fiber Membrane Contactor

The separation of acetylene from a gas mixture was investigated using a polytetrafluoroethylene hollow‐fiber membrane contactor and 1‐methyl‐2‐pyrrolidinone as absorbent. The effects of the gas velocity, the liquid velocity, the feed gas concentration, and the module length on the acetylene mass transfer were investigated. The results showed that the acetylene mass transfer flux increased with increasing liquid velocity, gas velocity, and feed gas concentration, but decreased with increasing membrane module length. A mathematical model was used to predict the wetting extent of the membrane and the mass transfer resistance in the acetylene mass transfer process. The wetting extent of the membrane was found to increase with increasing liquid velocity and to be effectively restrained with increasing gas velocity. The liquid phase resistance and the wetted‐membrane phase resistance controlled the acetylene mass transfer in the acetylene absorption process. The acetylene absorption efficiency was maintained at 90 % for 114 h of the C₂H₂ membrane absorption–thermal desorption cycle process.     

CO2 removal by single and mixed amines in a hollow‐fiber membrane module—investigation of contactor performance

This work investigates CO₂ removal by single and blended amines in a hollow‐fiber membrane contactor (HFMC) under gas‐filled and partially liquid‐filled membrane pores conditions via a two‐scale, nonisothermal, steady‐state model accounting for CO₂ diffusion in gas‐filled pores, CO₂ and amines diffusion/reaction within liquid‐filled pores and CO₂ and amines diffusion/reaction in liquid boundary layer. Model predictions were compared with CO₂ absorption data under various experimental conditions. The model was used to analyze the effects of liquid and gas velocity, CO₂ partial pressure, single (primary, secondary, tertiary, and sterically hindered alkanolamines) and mixed amines solution type, membrane wetting, and cocurrent/countercurrent flow orientation on the HFMC performance. An insignificant difference between the absorption in cocurrent and countercurrent flow was observed in this study. The membrane wetting decreases significantly the performance of hollow‐fiber membrane module. The nonisothermal simulations reveal that the hollow‐fiber membrane module operation can be considered as nearly isothermal. © 2014 American Institute of Chemical Engineers AIChE J, 61: 955–971, 2015     

Environmental and economic evaluation of SO2 recovery in a ceramic hollow fibre membrane contactor

Recovery of sulfur dioxide from gas emissions using a membrane device instead of technology based on dispersive absorption (e.g. scrubbers) is considered as an alternative to reduce environmental impacts and costs associated to solvent losses. The technical viability has been demonstrated in the recent literature but an economic estimation has to be performed in order to evaluate the application of these processes in an industrial scale.This work considers a ceramic hollow fibre membrane contactor as membrane device to recover sulfur dioxide from gas streams. In addition to the technical considerations, environmental and economic issues are discussed in order to include these aspects in the decision making for industrial application. The economic estimation is carried out in terms of investment and operating costs and it is observed that the industrial application is strongly dependent on the environmental restrictions and the concentration of sulfur dioxide at the inlet of the membrane device.     

Enhancing CO2 absorption efficiency using a novel PTFE hollow fiber membrane contactor at elevated pressure

The internal structure design of membrane module is very important for gas removal performance using membrane contactor via physical absorption. In this study, a novel membrane contactor developed by weaving polytetrafluoroethylene (PTFE) hollow fibers was applied to remove CO₂ from 60% N₂ + 40% CO₂ mixture (with CO₂ concentration similar to that of biogas) at elevated pressure (0.8 MPa) using water as absorbent. Compared with the conventional module with randomly packed straight fibers, the module with woven PTFE fibers exhibited much better CO₂ absorption performance. The weaving configuration facilitated the meandering flow or Dean vortices and renewing speed of water around hollow fibers. Meanwhile, the undesired influences such as channeling and bypassing were also eliminated. Consequently, the mass transfer of liquid phase was greatly improved and the CO₂ removal efficiency was significantly enhanced. The effects of operation pressure, module arrangement, feed gas, and water flow rate on CO₂ removal were systematically investigated as well. The overall mass‐transfer coefficient (K_OV) varied from 1.96 × 10^?5 to 4.39 × 10^?5 m/s (the volumetric mass‐transfer coefficient K_La = 0.034–0.075 s^?1) under the experimental conditions. The CO₂ removal performance of novel woven fiber membrane contactor matched well with the simulation results. © 2017 American Institute of Chemical Engineers AIChE J, 64: 2135–2145, 2018     

Non‐dispersive absorption of CO2 in parallel and cross‐flow membrane modules using EMISE

BACKGROUND: This paper reports an analysis of the mass transfer behaviour of CO₂ absorption in hollow fibre membrane modules in parallel and cross‐flow dispositions. The ionic liquid EMISE, 1‐ethyl‐3‐methylimidazolium ethylsulfate, is used to achieve a zero solvent emission process and the experimental results are compared with CO₂ permeation through the membrane, without solvent in the lumenside. RESULTS: Overall mass transfer coefficients K_{overall, CF} = (0.74 ± 0.02) × 10^?6 m s^?1 and K_{overall, PF} = (0.37 ± 0.018) × 10^?6 m s^?1 were obtained for cross‐flow and parallel flow, respectively. These values are one order of magnitude lower than the coefficient obtained in permeability experiments, K_{overall, PERM} = (6.16 ± 0.1) × 10^?6 m s^?1, indicating the influence of the absorption in the process. Including the specific surface and gas volume of each contactor in the analysis, a similar value of a first‐order kinetic rate constant, K_R = 2.7 × 10^?3 s^?1 is obtained, showing that the interfacial chemical reaction CO₂‐ionic liquid is the slow step in the absorption process. CONCLUSION: An interfacial chemical reaction rate constant K_R = 2.7 × 10^?3 s^?1, describes the behaviour of the CO₂ absorption in the ionic liquid EMISE using membrane contactors in parallel and cross‐flow dispositions. Copyright © 2012 Society of Chemical Industry     

Hydrodynamics,Mass Transfer and Gas Scrubbing in a Co‐current Droplet Column Operating at High Gas Velocities

The main objective of this work was to propose a new process for household fume incineration treatment: the droplet column. A feature of this upward gas‐liquid reactor which makes it original, is to use high superficial gas velocities (13 m s^–1) which allow acid gas scrubbing at low energy costs. Tests were conducted to characterize the hydrodynamics, mass transfer performances, and acid gas scrubbing under various conditions of superficial gas velocity (from 10.0 to 12.0 m s^–1) and superficial liquid velocity (from 9.4·10^–3 to 18.9·10^–3 m s^–1). The following parameters characterized the hydrodynamics: pressure drops, liquid hold‐ups, and liquid residence time distribution were identified and investigated with respect to flow conditions. To characterize mass transfer in the droplet column, three parameters were determined: the gas‐liquid interfacial area (a), the liquid‐phase volumetric mass transfer coefficient (k_La) and the gas‐phase volumetric mass transfer coefficient (k_Ga). Gas absorption with chemical reaction methods were applied to evaluate a and k_Ga, while a physical absorption method was used to estimate k_La. The influence of the gas and liquid velocities on a, k_La, and k_Ga were investigated. Furthermore, tests were conducted to examine the utility of the droplet column for the acid gas scrubbing, of gases like hydrogen chloride (HCl) and sulfur dioxide (SO₂). This is a process of high efficiency and the amount of pollutants in the cleaned air is always much lower than the regulatory European standards imposed on household waste incinerators.     

Gas permeation performance of cellulose hollow fiber membranes made from the cellulose/N‐methylmorpholine‐N‐oxide/H2O system

Cellulose hollow fiber membranes (CHFM) were prepared using a spinning solution containing N‐methylmorpholine‐N‐oxide as solvent and water as a nonsolvent additive. Water was also used as both the internal and external coagulant. It was demonstrated that the phase separation mechanism of this system was delayed demixing. The CHFM was revealed to be homogeneously dense structure after desiccation. The gas permeation properties of CO₂, N₂, CH₄, and H₂ through CHFM were investigated as a function of membrane water content and operation pressure. The water content of CHFM had crucial influence on gas permeation performance, and the permeation rates of all gases increased sharply with the increase of membrane water content. The permeation rate of CO₂ increased with the increase of operation pressure, which has no significant effect on N₂, H₂, and CH₄. At the end of this article a detailed comparison of gas permeation performance and mechanism between the CHFM and cellulose acetate flat membrane was given. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1873–1880, 2004     

Evaluation of mixed‐conducting lanthanum‐strontium‐cobaltite ceramic membrane for oxygen separation

In this study, La_0.4Sr_0.6CoO_3‐δ (LSC) oxide was synthesized via an EDTA‐citrate complexing process and its application as a mixed‐conducting ceramic membrane for oxygen separation was systematically investigated. The phase structure of the powder and microstructure of the membrane were characterized by XRD and SEM, respectively. The optimum condition for membrane sintering was developed based on SEM and four‐probe DC electrical conductivity characterizations. The oxygen permeation fluxes at various temperatures and oxygen partial pressure gradients were measured by gas chromatography method. Fundamental equations of oxygen permeation and transport resistance through mixed conducting membrane were developed. The oxygen bulk diffusion coefficient (D_v) and surface exchange coefficient (K_ex) for LSC membrane were derived by model regression. The importance of surface exchange kinetics at each side of the membrane on oxygen permeation flux under different oxygen partial pressure gradients and temperatures were quantitatively distinguished from the oxygen bulk diffusion. The maximum oxygen flux achieved based on 1.6‐mm‐thick La_0.4Sr_0.6CoO_3‐δ membrane was ～4.0 × 10^?7 mol cm^?2 s^?1at 950°C. However, calculation results show theoretical oxygen fluxes as high as 2.98 × 10^?5 mol cm^?2 s^?1 through a 5‐μm‐thick LSC membrane with ideal surface modification when operating at 950°C for air separation. © 2009 American Institute of Chemical Engineers AIChE J, 2009     

Selective Removal of H2S from Gas Streams with High CO2 Concentration Using Hollow‐Fiber Membrane Contractors

Selective and simultaneous separation of H₂S and CO₂ from CH₄ was accomplished in a hollow‐fiber membrane contactor (HFMC). The absorption of both H₂S and CO₂ using an aqueous solution of methyldiethanolamine (MDEA) was almost complete and acid gases were totally removed. Despite the large difference between H₂S and CO₂ concentrations, the rate of H₂S absorption was not significantly influenced by CO₂ absorption. The independent effect and interactions of several process variables on the separation performance of H₂S and CO₂ were investigated. The results indicated that the membrane contactor could be a highly efficient choice for removal of almost all H₂S in the presence of a large CO₂ content even at high gas/liquid flow ratio. The selectivity of H₂S was about three times higher compared to the conventional absorption packed towers.     

Fundamental understanding of the effect of air‐gap distance on the fabrication of hollow fiber membranes

The objectives of this work are, fundamentally, to understand hollow fiber membrane formation from an engineering aspect, to develop the governing equations to describe the velocity profile of nascent hollow fiber during formation in the air gap region, and to predict fiber dimension as a function of air‐gap distance. We have derived the basic equations to relate the velocity profile of a nascent hollow fiber in the air‐gap region as a function of gravity, mass transfer, surface tension, drag forces, spinning stress, and rheological parameters of spinning solutions. Two simplified equations were also derived to predict the inner and outer diameters of hollow fibers. To prove our hypotheses, hollow fiber membranes were spun from 20 : 80 polybezimidazole/polyetherimide dopes with 25.6 wt % solid in N,N‐dimethylacetamide using water as the external and internal coagulants. We found that inner and outer diameters of as‐spun fibers are in agreement with our prediction. The effects of air‐gap distance or spin‐line stress on nascent fiber morphology, gas performance, and mechanical and thermal properties can be qualitatively explained by our mathematical equations. In short, the spin‐line stresses have positive or negative effects on membrane formation and separation performance. A high elongational stress may pull molecular chains or phase‐separated domains apart in the early stage of phase separation and create porosity, whereas a medium stress may induce molecular orientation and reduce membrane porosity or free volume. Scanning electron microscopic photographs, coefficient of thermal expansion, and gas selectivity data confirm these conclusions. T_g of dry‐jet wet‐spun fibers is lower than that of wet‐spun fibers, and T_g decreases with an increase in air‐gap distance possibly because of the reduction in free volume induced by gravity and elongational stress. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 379–395, 1999     

A CO2‐stable hollow‐fiber membrane with high hydrogen permeation flux

A Mo‐substituted lanthanum tungstate mixed proton‐electron conductor, La_5.5W_0.6Mo_0.4O_11.25?δ (LWM04), was synthesized using solid state reactions. Dense U‐shaped LWM04 hollow‐fiber membranes were successfully prepared using wet‐spinning phase‐inversion and sintering. The stability of LWM04 in a CO₂‐containing atmosphere and the permeation of hydrogen through the LWM04 hollow‐fiber membrane were investigated in detail. A high hydrogen permeation flux of 1.36 mL/min cm² was obtained for the U‐shaped LWM04 hollow‐fiber membranes at 975°C when a mixture of 80% H₂?20% He was used as the feed gas and the sweep side was humidified. Moreover, the hydrogen permeation flux did not significantly decrease over 70 h of operation when fed with a mixture containing 25% CO₂, 50% H₂, and 25% He, indicating that the LWM04 hollow‐fiber membrane has good stability under a CO₂‐containing atmosphere. © 2015 American Institute of Chemical Engineers AIChE J, 61: 1997–2007, 2015     

Oxy‐fuel combustion for CO2 capture using a CO2‐tolerant oxygen transporting membrane

CO₂ capture via an oxy‐fuel route through the U‐shaped (Pr_0.9La_0.1)₂(Ni_0.74Cu_0.21Ga_0.05)O_4+δ (PLNCG) hollow fiber membrane with 100% CH₄ conversion and 100% CO₂ selectivity for 450 h has been explored for the first time. X‐ray diffraction, scanning electron microscopy, and energy dispersive spectroscopy characterizations of the spent hollow fiber membrane have also been investigated. All these results indicate that PLNCG hollow fiber membrane shows excellent reaction performance and good stability under oxy‐fuel reaction conditions, which will be a potential rounte for reducing CO₂ emissions worldwide. © 2013 American Institute of Chemical Engineers AIChE J, 59: 3856–3862, 2013     

Separation of bovine serum albumin (BSA) using γ‐Al2O3–clay composite ultrafiltration membrane

BACKGROUND: Ceramic membranes have received more attention than polymeric membranes for the separation and purification of bio‐products owing to their superior chemical, mechanical and thermal properties. Commercially available ceramic membranes are too expensive. This could be overcome by fabricating membranes using low‐cost raw materials. The aim of this work is to fabricate a low‐cost γ‐Al₂O₃–clay composite membrane and evaluate its potential for the separation of bovine serum albumin (BSA) as a function of pH, feed concentration and applied pressure. To achieve this, the membrane support is prepared using low‐cost clay mixtures instead of very expensive alumina, zirconia and titania materials. The cost of the membrane can be further reduced by preparing a γ‐alumina surface layer on the clay support using boehmite sol synthesized from inexpensive aluminium chloride instead of expensive aluminium alkoxide using a dip‐coating technique. RESULTS: The pore size distribution of the γ‐Al₂O₃‐clay composite membrane varied from 5.4–13.6 nm. The membrane was prepared using stable boehmite sol of narrow particle size distribution and mean particle size 30.9 nm. Scanning electron microscopy confirmed that the surface of the γ‐Al₂O₃–clay composite membrane is defect‐free. The pure water permeability of the support and the composite membrane were found to be 4.838 × 10^?6 and 2.357 × 10^?7 m³ m^?2 s^?1 kPa^?1, respectively. The maximum rejection of BSA protein was found to be 95%. It was observed that the separation performance of the membrane in terms of flux and rejection strongly depends on the electrostatic interaction between the protein and charged membrane. CONCLUSION: The successively prepared γ‐Al₂O₃‐clay composite membrane proved to possess good potential for the separation of BSA with high yield and could be employed as a low cost alternate to expensive ceramic membranes. Copyright © 2009 Society of Chemical Industry     

A Study on CO2 Absorption Kinetics by Aqueous Solutions of N,N‐Diethylethanolamine and N‐Ethylethanolamine

N‐Ethylethanolamine (EEA) and N,N‐diethylethanolamine (DEEA) represent promising candidate alkanolamines for CO₂ removal from gaseous streams, as they can be prepared from renewable resources. In this work, the reaction rate constant for the reaction between CO₂ and EEA was determined from the absorption rate measurements of CO₂ in a blend comprising DEEA, EEA and H₂O. A stirred‐cell reactor with a plane, horizontal gas‐liquid interface was used for the absorption studies. While the DEEA concentration in the formulated solution was varied in the range of 1.5–2.5 kmol/m³, the initial EEA concentration was 0.1 kmol/m³. A zwitterion mechanism for EEA and a base‐catalyzed hydration mechanism for DEEA were used to describe the reaction kinetics. At 303 K, the second‐order reaction rate constant for the CO₂ reaction with EEA was found to be 8041 m³/(kmol s). The liquid‐side mass transfer coefficient was also estimated, and its value (0.004 cm/s) is in line with those typical of stirred‐cell reactors.     

High‐throughput microporous tube‐in‐tube microreactor as novel gas–liquid contactor: Mass transfer study

High‐throughput microporous tube‐in‐tube microchannel reactor (MTMCR) was first designed and developed as a novel gas–liquid contactor. Experimentally measured k_Lα in MTMCR is at least one or two orders of magnitude higher than those in the conventional gas–liquid contactors. A high throughput of 500 L/h for gas and 43.31 L/h for liquid is over 60 times higher than that of T‐type microchannel. An increase of the gas or liquid flow rate, as well as a reduction of the micropore size and annular channel width of MTMCR, could greatly intensify the gas–liquid mass transfer. The interfacial area, α, in MTMCR was measured to be as high as 2.2 × 10⁵ m²/m³, which is much higher than those of microchannels (3400–9000 m²/m³) and traditional contactors (50–2050 m²/m³). The artificial neural network model was proposed for predicting α, revealing only an average absolute relative error of <5%. © 2010 American Institute of Chemical Engineers AIChE J, 2011     

Carbon Dioxide Mass Transfer into Solvents in a Zeolite Hybrid Device

Carbon dioxide (CO₂) mass transfer processes are analyzed in hybrid equipment which involves a zeolitic membrane and a physical or chemical solvent. This separation device was chosen because the membrane can be used to produce a stream of higher CO₂ concentration to be treated by gas‐liquid absorption. The analysis of the mass transfer behavior of this gas through the solid phase is an important step before more complicated gas streams are applied. The combined use of both techniques can improve the global separation process because they allow performing a previous separation with a positive effect on the cost of the later separation operations. The influence of the liquid phase nature used in one chamber of the membrane contactor upon CO₂ global mass transfer is analyzed. Also the effect caused by the absorption regime, liquid and gas flow rates, and the pressure corresponding to the gas chamber on CO₂ mass transfer is studied to evaluate the importance of each variable.     

Membrane Gas-Solvent Contactor Pilot Plant Trials of CO2 Absorption from Flue Gas

Membrane gas-solvent contactors have received much attention for CO₂ absorption, as the approach incorporates advantages from both solvent absorption and membrane gas separation. This study reports on pilot plant trials of three membrane contactors for the separation of CO₂ from flue gas. The contactors were porous polypropylene (PP), porous polytetrafluoroethylene (PTFE), and non-porous polydimethylsiloxane (PDMS), with the solvent PuraTreatTM F^TM. To enable performance comparison, laboratory measurements based on a gas mixture of 10% CO₂ in N₂ were also undertaken on the same contactor–solvent systems. It was found that the PP contactor experienced significant pore wetting in both laboratory and pilot plant studies. In contrast, the PTFE contactor experienced only minor pore wetting in the laboratory. However, in the pilot plant trial of the PTFE contactor extensive pore wetting was observed, and the overall mass transfer coefficient measured was comparable with the PP contactor. The non-porous PDMS contactor had an overall mass transfer coefficient two orders of magnitude less than the PP contactor, due to the greater mass transfer resistance of the polymeric film. However, the non-porous membrane does not experience pore wetting, which resulted in the overall mass transfer coefficient being similar for both laboratory and pilot plant measurements.     

Synthesis of Nano‐γ‐Ferric Oxide by Thermolysis of the 2‐Mercapto‐5‐Methylpyridine‐N‐Oxide‐Iron(III) Complex via Factorial Design

2‐Mercapto‐5‐methylpyridine‐N‐oxide (MMPNO) and its sodium salt (NaMMPNO) were synthesized. The reaction of the latter with Fe³⁺ generates Fe(MMPNO)₃ chelate. The thermolysis of this chelate at 350 °C yielded highly pure reddish‐brown γ‐Fe₂O₃ nanocrystallites with an average particle size of 6.2 nm, a particle size range of 4.2 to 14.8 nm, and a specific surface area of 51.5 m²g^–1. The thermolysis process was optimized using the 2² fractional design. Quantitative tests and characterization of products were carried out by UV‐vis spectroscopy, XRD, LLS, SEM, TGA, BET, TEM, FT‐IR, elemental microanalysis, and classical analytical measurements.     

Al2O3/Yttria‐Stabilized Zirconia Hollow‐Fiber Membrane Incorporated with Iron Oxide for Pb(II) Removal

Removal by absorptive ceramic membranes can simultaneously absorb and separate metal ions from water. Alumina/yttria‐stabilized zirconia (Al₂O₃/YSZ) hollow‐fiber membranes, fabricated using phase inversion and sintering process, were deposited with iron oxide by an in‐situ hydrothermal process. The results showed that α‐Fe₂O₃ was produced and incorporated across the membranes. A reduction in flux was recorded with the deposition of α‐Fe₂O_3. However, it improved the adsorption capacity for heavy metal adsorption. The adsorption‐separation test demonstrated that the optimized membrane is able to completely remove Pb(II) ions after two hours.     

N,N′‐Dioxide‐Magnesium Ditriflate Complex‐Catalyzed Asymmetric α‐Hydroxylation of β‐Keto Esters and β‐Keto Amides

The highly catalytic asymmetric α‐hydroxylation of 1‐tetralone‐derived β‐keto esters and β‐keto amides using tert‐butyl hydroperoxide (TBHP) as the oxidant was realized by a chiral N,N′‐dioxide‐magnesium ditriflate [Mg(OTf)₂] complex. A series of corresponding chiral α‐hydroxy dicarbonyl compounds was obtained in excellent yields (up to 99%) with excellent enantioselectivities (up to 98% ee). The products were easily transformed into useful building blocks and the precursor of daunomycin was achieved in an asymmetric catalytic way for the first time.