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一般使用的浮动镗刀是硬质合金可调的浮动镗刀,这种镗刀的主要特点是切削兼宽刃口挤压成形,镗后的孔表面紧密光滑,但镗刀在孔中呈浮动状态,不能保证孔的圆柱度和同轴度,使用浮动镗刀技术要求较高,镗孔质量不易保证,经常产生孔尺寸不稳定和振纹等质量问题,本文就影响加工质量的几个方面进行分析及改进方法叙述如下: [1]刀孔加工误差对镗孔质量的影响 浮动镗刀杆一般的刀孔形式如图 1所示 (以宽 12、长 25镗刀片为例 ),其误差主要有以下几方面: (1)刀孔高度尺寸中心与机床回转中心有偏差 产生此偏差的原因有二个方面,①刀… 相似文献
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M25型万向轴是我厂东方红<5>型机车走行系统的重要传统部件。万向轴的花键轴见图1,其φ83_(-0.035)~(0.015)轴承孔是在T68型 相似文献
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镗孔是常用的加工方法,其加工范围很广,可进行粗、精加工。镗孔精度可以从6级到2级,甚至可达1级;表面粗糙度可获得Ra3.2~Ra0.4,甚至可达Ra0.1。根据工件的尺寸形状、技术要求及生产批量的不同,镗孔可以在车床、铣床、镗床或数控机床及自动线上进行。常用的浮动镗刀,对刀刃的几何形状及尺寸精变要求很严 相似文献
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苏沛群 《机械工人(冷加工)》2001,(5):14-14
硬质合金可调节浮动镗刀的工作特点是切削兼宽刃口挤压成形,镗后的孔表面紧密光滑,但镗刀在孔中呈浮动状态,不能保证孔的圆柱度和同轴度,使用浮动镗刀技术要求较高,镗孔质量不易保证,经常产生孔尺寸不稳定和振纹等质量问题。 相似文献
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介绍一种硬质合金刀片推形铣刀的CAD/CAM系统.本设计关键在于选择刀片在圆锥面上的位置以保证加工误差限制在允许的范围内,以及刀刃以外部分避免与被加工表面产生干涉.本系统可自动产生加工刀具所需要的数控数据。 相似文献
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Wear is a major factor of disc cutters’ failure. No current theory offers a standard for the prediction of disc cutter wear yet. In the field the wear prediction method commonly used is based on the excavation length of tunnel boring machine(TBM) to predict the disc cutter wear and its wear law, considering the location number of each disc cutter on the cutterhead(radius for installation); in theory, there is a prediction method of using arc wear coefficient. However, the preceding two methods have their own errors, with their accuracy being 40% or so and largely relying on the technicians’ experience. Therefore, radial wear coefficient, axial wear coefficient and trajectory wear coefficient are defined on the basis of the operating characteristics of TBM. With reference to the installation and characteristics of disc cutters, those coefficients are modified according to penetration, which gives rise to the presentation of comprehensive axial wear coefficient, comprehensive radial wear coefficient and comprehensive trajectory wear coefficient. Calculation and determination of wear coefficients are made with consideration of data from a segment of TBM project(excavation length 173 m). The resulting wear coefficient values, after modification, are adopted to predict the disc cutter wear in the follow-up segment of the TBM project(excavation length of 5621 m). The prediction results show that the disc cutter wear predicted with comprehensive radial wear coefficient and comprehensive trajectory wear coefficient are not only accurate(accuracy 16.12%) but also highly congruous, whereas there is a larger deviation in the prediction with comprehensive axial wear coefficient(accuracy 41%, which is in agreement with the prediction of disc cutters’ life in the field). This paper puts forth a new method concerning prediction of life span and wear of TBM disc cutters as well as timing for replacing disc cutters. 相似文献
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Attempts to minimize energy consumption of a tunnel boring machine disc cutter during the process of fragmentation have largely focused on optimizing disc-cutter spacing, as determined by the minimum specific energy required for fragmentation; however, indentation tests showed that rock deforms plastically beneath the cutters. Equations for thrust were developed for both the traditional, popularly employed disc cutter and anew design based on three-dimensional theory. The respective energy consumption for penetration, rolling, and side-slip fragmentations were obtained. A change in disc-cutter fragmentation angles resulted in a change in the nature of the interaction between the cutter and rock, which lowered the specific energy of fragmentation. During actual field excavations to the same penetration length, the combined energy consumption for fragmentation using the newly designed cutters was 15% lower than that when using the traditional design. This paper presents a theory for energy saving in tunnel boring machines. Investigation results showed that the disc cutters designed using this theory were more durable than traditional designs, and effectively lowered the energy consumption. 相似文献
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始建于1948年的美国帕莱克公司是刀具及刀具预调仪的专业生产厂家,致力于生产销售加工中心刀柄、镗刀、刀具预调仪(对刀仪)、车削中心动力刀座和夹具等。帕莱克公司的全球性销售、工程、制造和服务网络遍及北美、欧洲和亚洲,在全球拥有超过750家分销商,总部位于美国纽约州。 相似文献
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介绍了利用闲置的3×8m龙门铣侧铣头和报废的BFP200镗床改制移动镗铣床的过程.详细分析了改制要点.对充分利用废旧设备,提高企业经济效益有较大参考价值. 相似文献