Solid state and solution synthesis of Ba(Mg1/3Ta2/3)O3: A comparative study

Ba(Mg_1/3Ta_2/3)O₃ [BMT] dielectric ceramics are prepared by solid state (one step, two step and molten salt synthesis) and wet chemical methods (precipitation, citrate gel and sol-gel). The formation mechanism of BMT in each synthesis technique is discussed. The formation temperature and particle size of the formed BMT were found to be much lesser (in nanometer range) for solution synthesized powders. It is found that synthesis by sol-gel method resulted in the formation of ultra pure nanopowders of BMT at about 600 °C with average crystallite size of about 18 nm where as in solid state synthesis the formation of BMT was formed at about 1100 °C with average crystallite size of 220 nm. On sintering these powders, densification and grain growth of the chemically derived powders were found to be lower than that of solid state synthesized BMT powder. This has resulted in a slight decrease in density and microwave dielectric properties of the solution synthesized BMT samples. It is found that the microwave dielectric properties improved with increase in the average grain diameter of the sintered BMT ceramics.     

Processing, dielectric properties and impedance characteristics of Na0.5Bi0.5Cu3Ti4O12 ceramics

Na_0.5Bi_0.5Cu₃Ti₄O₁₂ (NBCTO) ceramics were prepared by conventional solid-state reaction method. The phase structure, microstructure and dielectric properties of NBCTO ceramics sintered at various temperatures with different soaking time were investigated. Pure NBCTO phase could be obtained with increasing the temperature and prolonging the soaking time. High dielectric permittivity (13,495) and low dielectric loss (0.031) could be obtained when the ceramics were sintered at 1000 °C for 7.5 h. The ceramics sintered at 1000 °C for 7.5 h also showed good temperature stability (−4.00 to −0.69%) over a large temperature range from −50 to 150 °C. Complex impedances results revealed that the grain was semiconducting and the grain boundaries was insulating. The grain resistance (R_g) was 12.10 Ω cm and the grain boundary resistance (R_gb) was 2.009 × 10⁵ Ω cm when the ceramics were sintered at 1000 °C for 7.5 h.     

Tunable and microwave dielectric properties of Ba0.5Sr0.5TiO3-BaWO4 composite ceramics doped with Co2O3

Co₂O₃ doped BaWO₄-Ba_0.5Sr_0.5TiO₃ composite ceramics, prepared by solid-state route, were characterized systematically, in terms of their phase compositions, microstructure and microwave dielectric properties. Doping of Co₂O₃ promoted grain growth, reduced Curie temperature and broadened phase-transition temperature range of BaWO₄-Ba_0.5Sr_0.5TiO₃, which were attributed mainly to the substitution of Co³⁺ for Ti⁴⁺ at B site in the perovskite lattice. Dielectric diffusion behaviors of the composite ceramics were discussed. The composite ceramics all had dielectric tunability of higher than 10% at 30 kV/cm and 10 kHz, with promising microwave dielectric properties. Specifically, the sample doped with 0.2 wt.% Co₂O₃ exhibited a tunability of 20%, permittivity of 225 and Q of 292 (at 1.986 GHz), making it a suitable candidate for applications in electrically tunable microwave devices.     

Sol-gel derived CaCu3Ti4O12 ceramics: Synthesis, characterization and electrical properties

The giant dielectric constant material CaCu₃Ti₄O₁₂ (CCTO) has been synthesized by sol-gel method, for the first time, using nitrate and alkoxide precursor. The electrical properties of CCTO ceramics, showing an enormously large dielectric constant ? ∼ 60,000 (100 Hz at RT), were investigated in the temperature range from 298 to 358 K at 0, 5, 10, 20, and 40 V dc. The phases, microstructures, and impedance properties of final samples were characterized by X-ray diffraction, scanning electron microscopy, and precision impedance analyzer. The dielectric permittivity of CCTO synthesized by sol-gel method is at least three times of magnitude larger than that synthesized by other low-temperature method and solid-state reaction method. Furthermore, the results support the internal barrier layer capacitor (IBLC) model of Schottky barriers at grain boundaries between semiconducting grains.     

Tantalum influence on physical properties of (K0.5Na0.5)(Nb1−xTax)O3 ceramics

Lead-free (K_0.5Na_0.5)(Nb_1−xTa_x)O₃ ceramics with x = 0.00-0.30 were prepared by the solid-state reaction technique. The effects of Ta on microstructure, crystallographic structure, phase transition and piezoelectric properties have been investigated. It has been shown that the substitution of Ta decreases Curie temperature T_C and orthorhombic-tetragonal phase transition temperature T_O-T, while increasing the rhombohedral-orthorhombic phase transition temperature T_R-O. In addition, piezoelectric activity is enhanced with the increase of Ta content. The ceramics with x = 0.30 have the high value of piezoelectric coefficient d₃₃ = 205 pC/N. Moreover, k_p shows little temperature dependence between −75° C and 75 °C, and d₃₃ exhibits very good thermal stability over the range from −196 °C to 75 °C in the aging test.     

Crystallite structure,microstructure, dielectric,and piezoelectric properties of (Pb1.06−xBax)(Nb0.94Ti0.06)2O6 piezoelectric ceramics prepared using calcined powders with different phases

In an attempt to obtain dense lead metaniobate-based ceramics with improved dielectric and piezoelectric properties, the (Pb_1.06−xBa_x)(Nb_0.94Ti_0.06)₂O₆ (x = 0, 0.04, 0.08, 0.12) piezoelectric ceramics were prepared separately from the two kinds of calcined powders, i.e., the powders with the rhombohedral phase and orthorhombic phase. For obtaining the calcined powders with the different phases, two different calcination temperatures of 900 °C and 1250 °C were chosen. The calcined powders were characterized using X-ray diffraction, scanning electron microscope, laser particle size analyzer and differential scanning calorimetry. Effects of the phase structures of the calcined powders on crystallite structure, microstructure, dielectric and piezoelectric properties of the ceramics were studied in detail. The lattice parameters and grain size of the ceramics are related to the phase structures of the calcined powders. The doping of Ba²⁺ has an influence on the dielectric and piezoelectric properties of the ceramics. The ceramics with x = 0.08 fabricated from the calcined powders with the orthorhombic phase demonstrate the optimum dielectric and piezoelectric properties.     

Effect of CuO on the sintering temperature and piezoelectric properties of lead-free 0.95(Na0.5K0.5)NbO3-0.05CaTiO3 ceramics

The addition of a small amount of CuO to the 0.95(Na_0.5K_0.5)NbO₃-0.05CaTiO₃ (0.95NKN-0.05CT) ceramics sintered at 960 °C for 10 h produced a dense microstructure with large grains due to the liquid phase sintering. Due to the negligible Na₂O evaporation, poling was easy for all specimens sintered at 960 °C. The piezoelectric properties of the specimens were considerably influenced by the relative density, grain size and liquid phase amount. The high piezoelectric properties of d₃₃ = 200 pC/N, k_p = 0.37, and Q_m = 350 were obtained for the 0.95NKN-0.05CT ceramics containing 2.0 mol% CuO sintered at 960 °C for 10 h. Therefore, the 0.95NKN-0.05CT ceramics containing a small amount of CuO are a good candidate material for lead-free piezoelectric ceramics.     

Synthesis and characterization of Zn-B-Si-O nano-composites and their doped BaTiO3 ceramics

We synthesized Zn-B-Si-O (ZBSO) nano-composites via sol-gel process, and then used them to dope BaTiO₃ ceramics. The ZBSO nano-composites and their ceramics were characterized by means of thermogravimetric, Fourier-transform infrared, and X-ray diffraction methods, and using scanning and transmission electron microscopy. We also characterized the dielectric properties of the ceramics. The results indicated that the ZBSO nano-composites were nanometer-scale powders with an amorphous structure. The particle size of the powders increased with increasing pH value, but initially decreased and then increased with increasing calcining temperature. At pH about 2 and with calcining at 400 °C, the nano-composites attained minimum particle size (about 30 nm). The sintering temperature of the BaTiO₃ ceramics could be reduced to 1100 °C by adding 5 wt% of the ZBSO nano-composites. Uniform, fine-grained BaTiO₃ ceramics with a high permittivity (?_r = 2946 and ?_max = 5072) were obtained by adding nano-composites; these properties were superior to the ZBSO glass doped BaTiO₃ ceramics.     

Effect of MgWO4 content on properties of Ba0.5Sr0.5TiO3 composite ceramics for tunable microwave applications

xMgWO₄-(1 − x) Ba_0.5Sr_0.5TiO₃ (x = 0.0, 5.0, 15.0, 25.0 and 35.0 wt%) composite ceramics were prepared via solid state reaction processing. Their structural and dielectric properties were systematically characterized. A significant increase in grain size was observed with increasing MgWO₄ content, which was accompanied by obvious variations in dielectric properties of the composite ceramics. It is found that the permittivity peaks of the samples gradually shifted to low temperatures with increasing MgWO₄ content. At the same time, tunabilities of the composite ceramics decreased, but their Q values increased. The sample with 35 wt% MgWO₄ possesses a high tunability of 16.8% (∼10 kHz), a low permittivity of 65 and an appropriate Q value of 309 (∼4.303 GHz), which meet the requirements of high power and impedance matching, thus making it a promising candidate for applications as electrically tunable microwave devices.     

Synthesis, characterization, and dielectric properties of Ba(Ti1−xSnx)O3 nanopowders and ceramics

We prepared Ba(Ti_1−xSn_x)O₃ powders and ceramics by means of the sol-gel process, with dibutyltin dilaurate as the Sn precursor. The samples were characterized by means of Fourier-transform infrared spectroscopy, X-ray diffraction, transmission electron microscopy, and scanning electron microscopy, and also determined the dielectric properties of the ceramics. The powders synthesized by means of the sol-gel process had a grain size on the nanometer scale, with the grains mainly composed of a cubic BaTiO₃ phase. Sn can disperse into BaTiO₃ more uniformly in the sol-gel technique using dibutyltin dilaurate as the Sn precursor. With increasing Sn concentration, the grain size of the Ba(Ti_1-xSn_x)O₃ ceramics increased and the maximum dielectric constant (?_max) first increased and then decreased. At a Sn concentration of 5 mol%, ?_max reached its maximum value (19,235).     

Dielectric and piezoelectric properties of Y2O3 doped (Bi0.5Na0.5)0.94Ba0.06TiO3 lead-free piezoelectric ceramics

Y₂O₃ doped lead-free piezoelectric ceramics (Bi_0.5Na_0.5)_0.94Ba_0.06TiO₃ (0-0.7 wt%) were synthesized by the conventional solid state reaction method, and the effect of Y₂O₃ addition on the structure and electrical properties was investigated. X-ray diffraction shows that Y₂O₃ diffuses into the lattice of (Bi_0.5Na_0.5)_0.94Ba_0.06TiO₃ to form a solid solution with a pure perovskite structure. The temperature dependence of dielectric constant of Y₂O₃ doped samples under various frequencies indicates obvious relaxor characteristics different from typical relaxor ferroelectric and the mechanism of the relaxor behavior was discussed. The optimum piezoelectric properties of piezoelectric constant d₃₃ = 137 pC/N and the electromechanical coupling factor k_p = 0.30 are obtained at 0.5% and 0.1% Y₂O₃ addition, respectively.     

Structure and electrical properties of (1 − x)Bi0.5Na0.5TiO3-xBi0.5K0.5TiO3 ceramics near morphotropic phase boundary

The binary lead-free piezoelectric ceramics with the composition of (1 − x)Bi_0.5Na_0.5TiO₃-xBi_0.5K_0.5TiO₃ were synthesized by conventional mixed-oxide method. The phase structure transformed from rhombohedral to tetragonal phase in the range of 0.16 ≤ x ≤ 0.20. The grain sizes varied with increasing the Bi_0.5K_0.5TiO₃ content. Electrical properties of ceramics are significantly influenced by the Bi_0.5K_0.5TiO₃ content. Two phase transitions at T_t (the temperature at which the phase transition from rhombohedral to tetragonal occurs) and T_c (the Curie temperature) were observed in all the ceramics. Adding Bi_0.5K_0.5TiO₃ content caused the variations of T_t and T_c. A diffuse character was proved by the linear fitting of the modified Curie-Weiss law. Besides, the ceramics with homogeneous microstructure and excellent electrical properties were obtained at x = 0.18 and sintered at 1170 °C. The piezoelectric constant d₃₃, the electromechanical coupling factor K_p and the dielectric constant ?_r reached 144 pC/N, 0.29 and 893, respectively. The dissipation factor tan δ was 0.037.     

Fabrication of lead-free (Na0.82K0.18)0.5Bi0.5TiO3 piezoelectric nanofiber by electrospinning

(Na_0.82K_0.18)_0.5Bi_0.5TiO₃ nanofibers were synthesized by sol-gel process and electrospinning. Scanning electron microscopy was used to verify that the diameters and lengths are in the range of 150-600 nm and several hundreds of micrometer. Perovskite structure and grain size (20-70 nm) were verified by X-ray diffraction and transmission electron microscopy. The high effective piezoelectric coefficient d₃₃ (96 pm/V) was measured by scanning force microscopy. It may be attributed to easily tilting the polar vector of domain for an electric field and the increase in the number of possible spontaneous polarization direction near the rhombohedral-tetragonal morphotropic phase boundary. The research shows that there are potentional applications for (Na_0.82K_0.18)_0.5Bi_0.5TiO₃ nanofiber in nanoscale lead-free piezoelectric devices.     

Modified (K0.5Na0.5)(Nb0.9Ta0.1)O3 ceramics with high Qm

Lead-free ceramics (K_0.5Na_0.5)(Nb_0.9Ta_0.1)O₃ (KNNT) + x mol% K₄CuNb₈O₂₃ (KCN) + y mol% MnO₂ have been prepared using the conventional solid-state reaction technique. Crystalline structures and Microstructures were analyzed by X-ray diffraction and scanning electron microscope (SEM) at room temperature. The low dielectric loss tanδ and relatively high piezoelectric properties were obtained when KCN and MnO₂ were added into KNNT ceramics. The ceramics with x = 1.0, y = 0.50 exhibited excellent piezoelectric properties: high mechanical quality factor Q_m = 1563, piezoelectric coefficient d₃₃ = 96pC/N, electromechanical coupling coefficient k_p = 42.2%, k_t = 44.5%, k₃₃ = 58.4%, relative dielectric constant ε′ = 308, tanδ = 0.4%. This material is a promising candidate for the lead-free piezoelectric transformer applications.     

Influence of sintering temperature on piezoelectric properties of (K0.5Na0.5)NbO3-LiNbO3 lead-free piezoelectric ceramics

Lead-free piezoelectric ceramics (1 − x)(K_0.5Na_0.5)NbO₃-xLiNbO₃ have been synthesized by traditional ceramics process without cold-isostatic pressing. The effect of the content of LiNbO₃ and the sintering temperature on the phase structure, the microstructure and piezoelectric properties of (1 − x)(K_0.5Na_0.5)NbO₃-xLiNbO₃ ceramics were investigated. The result shows that the phase structure transforms from the orthorhombic phase to tetragonal phase with the increase of the content of LiNbO₃, and the orthorhombic and tetragonal phase co-exist in (K_0.5Na_0.5)NbO₃-LiNbO₃ ceramics when the content of LiNbO₃ is about 0.06 mol. The sintering temperature of (1 − x)(K_0.5Na_0.5)NbO₃-xLiNbO₃ decreases with the increase of the content of LiNbO₃. The optimum composition for (1 − x)(K_0.5Na_0.5)NbO₃-xLiNbO₃ ceramics is 0.94(K_0.5Na_0.5)NbO₃-0.06LiNbO₃. The optimum sintering temperature of 0.94(K_0.5Na_0.5)NbO₃-0.06LiNbO₃ ceramics is 1080 °C. Piezoelectric properties of 0.94 (K_0.5Na_0.5)NbO₃-0.06LiNbO₃ ceramics under the optimum sintering temperature are piezoelectric constant d₃₃ of 215 pC/N, planar electromechanical coupling factor k_p of 0.41, thickness electromechanical coupling factor k_t of 0.48, the mechanical quality factor Q_m of 80, the dielectric constant of 530 and the Curie temperature T_c = 450 °C, respectively. The results indicate that 0.94(K_0.5Na_0.5)NbO₃-0.06LiNbO₃ piezoelectric ceramics is a promising candidate for lead-free piezoelectric ceramics.     

Improvement in dielectric properties of Al2O3-doped Li0.30Cr0.02Ni0.68O ceramics

Li_0.30Cr_0.02Ni_0.68O giant dielectric ceramics doped with Al₂O₃ were prepared by solid-state reaction via sol-gel process. The sintered samples were characterized using X-ray powder diffraction and scanning electron microscopy, and dielectric properties were also investigated. All doped samples showed the single phase of cubic rock-salt structure NiO. With increasing Al₂O₃ content, the crystallite size and grain size decreased, possibly due to an occurrence of the secondary phases at grain boundaries which inhibit the grain growth. The sample with 0.2 wt.% Al₂O₃ showed nearly 7 times lower tanδ (2.37) and higher ε_r (7.25 × 10⁶) measured at 1 kHz and room temperature when compared to the pure sample.     

Topochemical synthesis of plate-like Na0.5Bi0.5TiO3 templates from Bi4Ti3O12

Plate-like templates for the development of grain oriented microstructures are required for lead-free piezoelectric ceramics with directionality of properties. Plate-like Na_0.5Bi_0.5TiO₃ templates with perovskite structure were synthesized by the Topochemical Microcrystal Conversion (TMC) method from bismuth layer-structured ferroelectric compound Bi₄Ti₃O₁₂. The TMC-derived NBT templates, with diameters of 5-15 µm and an average thickness of 0.7 µm, maintained the morphology of Bi₄Ti₃O₁₂ precursors, showing a high degree of preferred pseudocubic < 001> orientation. The Na_0.5Bi_0.5TiO₃ particles prepared could serve as good templates for the preparation of grain oriented lead-free NBT-based piezoelectric ceramics.     

Structure and ferroelectric properties in (K0.5Bi0.5)TiO3-BiScO3-PbTiO3 piezoelectric ceramic system

(K_0.5Bi_0.5)TiO₃-BiScO₃-PbTiO₃ ceramics were synthesized by conventional solid-state method. A morphotropic phase boundary (MPB) was confirmed with the aid of structural analysis. Two dielectric anomalous peaks were observed, the one around dielectric maximum temperature (T_m) due to phase transformation from ferroelectric to paraelectric while the second one could be ascribed to space charges. Furthermore, the existence of space charges also resulted in the independence of T_m with frequency at low lead composition. A new high temperature piezoelectric ceramic, 0.30(K_0.5Bi_0.5)TiO₃-0.30BiScO₃-0.40PbTiO₃ close to MPB exhibited excellent electrical properties with T_m of 384 °C, d₃₃ of 247 pC/N, k_p of 38.9%, P_r of 19.41 μC/cm², and E_c of 2.25 kV/mm, indicative of a candidate for high temperature application.     

Synthesis and microwave dielectric properties of CaO-MgO-SiO2 submicron powders doped with Li2O-Bi2O3 by sol-gel method

Using Ca(NO₃)₂·4H₂O, Mg(NO₃)₂·6H₂O, Si(OC₂H₅)₄, LiNO₃ and Bi(NO₃)₃·5H₂O as raw materials, CaO-MgO-SiO₂ submicron powders were prepared at low temperature by sol-gel method. The crystallization temperature was decreased enormously by the introduction of Li-Bi liquid phase sintering aids into Ca-Mg-Si sol, and the powders with average particle sizes of 80-100 nm and 200-400 nm were obtained at the calcining temperature of 750 °C and 800 °C, respectively. The sintering characteristic and dielectric properties of powders calcined at 750 °C with different content of powders calcined at 800 °C were studied. When the content of powders calcined at 800 °C was 10 wt%, the dielectric ceramic sintered at 890 °C had compact structure, and possessed excellent microwave dielectric properties: ?_r = 7.16, Q × f = 25630 GHz, τ_f = −69.26 ppm/°C.     

Influences of poling condition and sintering temperature on piezoelectric properties of (Na0.5Bi0.5)1 − xBaxTiO3 ceramics

The structure, ferroelectric characteristics and piezoelectric properties of (Na_0.5Bi_0.5)_1 − xBa_xTiO₃ (x = 0.04, 0.06, 0.10) ceramics prepared by conventional solid state method were investigated. The influences of poling condition and sintering temperature on the piezoelectric properties of the ceramics were examined. The piezoelectric properties of the ceramics highly depend on poling field and temperature, while no remarkable effect of poling time on the piezoelectric properties was found in the range of 5-25 min. Compared with (Na_0.5Bi_0.5)_0.96Ba_0.04TiO₃ and (Na_0.5Bi_0.5)_0.90Ba_0.10TiO₃, the piezoelectric properties of (Na_0.5Bi_0.5)_0.94Ba_0.06TiO₃ are more sensitive to poling temperature due to the relatively low depolarization temperature. Moderate increase of sintering temperature improved the poling process and piezoelectric properties due to the development of microstructural densification and crystal structure. With respect to sintering behavior and piezoelectric properties, a sintering temperature range of 1130-1160 °C was ascertained for (Na_0.5Bi_0.5)_0.90Ba_0.10TiO₃.