Characterization of hydrodesulfurization catalyst prepared by impregnating cobalt nitrate solution onto the sulfided MoO3/Al2O3 catalyst

CoMo/Al₂O₃ catalysts were prepared by impregnating Cobalt nitrate solution into oxidic or sulfided Mo/Al₂O₃. The properties of CoMo/Al₂O₃ catalysts were characterized by XRD, TPS, oxygen chemisorption and ESR. Catalytic activity of CoMo/Al₂O₃ catalyst was evaluated by thiophene HDS as a probe reaction. When CoMo/Al₂O₃ catalyst was prepared by impregnating Cobalt nitrate solution into sulfided Mo/Al₂O₃, the interaction between Mo and alumina became weaker and the formation of synergic phase was facilitated. These structural changes may explain higher HDS activity of CoMo/Al₂O₃ catalyst prepared by impregnating Cobalt nitrate solution into sulfided Mo/Al₂O₃.     

Preparation of MoO3/Al2O3 Catalysts with Sharp Eggshell Mo Distribution by Slurry Impregnation

MoO₃/Al₂O₃ catalysts with eggshell Mo concentration profiles were prepared by reaction of Al₂O₃ extrudates or balls with slurry of MoO₃ in water. The Mo concentration wave penetrating Al₂O₃ particles during this slurry impregnation was almost rectangular. Its height was close to the filled monolayer loading. The thickness of the shell was regulated either by impregnation time or by the MoO₃ amount in the slurry. The hydrodesulfurization activity of Mo species deposited by slurry impregnation was about the same or better (depending on the Al₂O₃ used) as in industrial MoO₃/Al₂O₃ catalyst.     

Stable carbon dioxide reforming of methane over modified Ni/Al2O3 catalysts

CO₂ reforming of methane was studied over modified Ni/Al₂O₃ catalysts. The metal modifiers were Co, Cu, Zr, Mn, Mo, Ti, Ag and Sn. Relative to unmodified Ni/Al₂O₃, catalysts modified with Co, Cu and Zr showed slightly improved activity, while other promoters reduced the activity of CO₂ reforming. Mn-promoted catalyst showed a remarkable reduction in coke deposition, while entailing only a small reduction in catalytic activity compared to unmodified catalyst. The catalysts prepared at high calcination temperatures showed higher activity than those prepared at low calcination temperature. The Mn-promoted catalyst showed very low coke deposition even in the absence of diluent gas and the activity changed only slightly during 100 h operation. This revised version was published online in July 2006 with corrections to the Cover Date.     

Effect of restrictive diffusion on hydrodesulfurization of heavy residue oils over CoMo/Al2O3

The effect of the ratio of reactant molecular diameter to catalyst pore diameter (λ) on the restrictive diffusion under hydrodesulfurization (HDS) reactions of heavy residue oils over CoMo/Al₂O₃ catalysts was investigated. A series of Al₂O₃ with various pore structures were used as supports of CoMo sulfide. The HDS reaction was carried out in a semi-batch Carberry type reactor at 648 K and 10.3 MPa. Two empirical correlations for restrictive diffusion under HDS reaction conditions were developed depending on the value of λ. The results showed that the restrictive diffusion effect under HDS reaction conditions is severe for the lower values of λ. However, this effect seems not prominent for higher values of λ. The order of the magnitude of the effective diffusivity was in the range of 10^?6-10^?7 cm²/s for the sulfur-containing compounds of residue oil in CoMo/Al₂O₃ catalysts at 648 K.     

Transformation of cyclopentanone into cyclopentanethiol over a sulfided CoMo/Al2O3 catalyst

The transformation of cyclopentanone in the presence of H₂S/H₂ was investigated at atmospheric pressure over a sulfided CoMo/Al₂O₃ catalyst. The main reaction products were cyclopentanethiol and cyclopentene, the relative amounts of which depended on the reaction temperature and on the H₂S to cyclopentanone molar ratio. The best results were obtained at 220°C, with a 2.5 H₂S to cyclopentanone molar ratio: under these conditions, the cyclopentanethiol molar selectivity remained at about 90%, in a range of cyclopentanone conversion of 10–70%.     

Pulse studies of CH4 interaction with NiO/Al2O3 catalysts

Pulse studies of the interaction of CH₄ and NiO/Al₂O₃ catalysts at 500°C indicate that CH₄ adsorption on reduced nickel sites is a key step for CH₄ oxidative conversion. On an oxygen-rich surface, CH₄ conversion is low and the selectivity of CO₂ is higher than that of CO. With the consumption of surface oxygen, CO selectivity increases while the CO₂ selectivity falls. The conversion of CH₄ is small at 500°C when a pulse of CH₄/O₂ (CH₄O₂=21) is introduced to the partially reduced catalyst, indicating that CH₄ and O₂ adsorption are competitive steps and the adsorption of O₂ is more favorable than CH₄ adsorption     

Correlation of the deactivation of CoMo/Al2O3 in hydrodesulfurization with surface carbon species

The deactivation of CoMo/Al₂O₃ in the hydrodesulfurization (HDS) of dibenzothiophene (DBT) was investigated under laboratory conditions that allowed the accelerated deposition of coke on the catalyst. The coke deposition was enhanced at low H₂ pressures and when naphthalene was added to the reaction solution. Characterization of deactivated catalysts by elemental analysis (EA) and temperature-programmed oxidation (TPO) identified two types of carbonaceous species deposited on the catalysts, the reactive and the refractory species. The refractory deposit, or hard coke, was a major contributor to the deactivation and, therefore, the amounts of hard coke present on the catalyst determined the overall activity. A correlation was established in this study between the activity and the amounts of deposited hard coke based on the results of accelerated deactivation treatment. A similar relation was also observed between the two parameters when the catalyst was used in an industrial process for long periods. The above findings suggest that the reaction periods of two different scales, i.e., in laboratory and industrial processes, can be correlated with each other based on the amounts of hard coke when coking is the major mechanism of catalyst deactivation.     

High performances of Pt-K/Al2O3 versus Pt-Ba/Al2O3 LNT catalysts in the simultaneous removal of NO x and soot

The potentiality of a Pt-K/Al₂O₃ catalyst in the simultaneous removal of particulate matter (soot) and NO _x is investigated in this work by means of Temperature Programmed Oxidation (TPO) experiments and Transient Response Method (TRM), and compared with Pt-Ba/Al₂O₃. The results point out the higher performances of K-based sample in the soot combustion as compared to the Ba-based catalyst, and similar behaviour in the NO _x -storage.     

Selectivity enhancement of Co-Mo/Al2O3 FCC gasoline hydrodesulfurization catalysts via incorporation of mesoporous Si-SBA-15

Mesoporous Si-SBA-15 was applied to enhance the FCC gasoline selective hydrodesulfurization (HDS) performance of conventional Co-Mo/Al₂O₃ catalysts and the physicochemical properties of the resulting catalyst were compared with those of Co-Mo/Al₂O₃ catalysts incorporated with macroporous kaolin, mesoporous Si-MCM-41 and microporous Si-ZSM-5. The selective HDS performances of all the catalysts were assessed with different FCC gasolines as feedstocks. The results showed that the HDS selectivity of the catalysts was closely related to the Mo sulfidation that depends on catalyst surface area and metal-support interaction. With the superior Mo sulfidation, the Co-Mo/Si-SBA-15-Al₂O₃ catalyst had the optimal HDS selectivity for not only the full-range FCC gasolines but also the heavy fractions thereof. The present article demonstrates the significance of enhancing Mo sulfidation in improving HDS selectivity and thus sheds a light on the development of highly selective HDS catalysts.     

Metal oxide catalysts for DME steam reforming: Ga2O3 and Ga2O3–Al2O3 catalysts

The steam reforming of dimethyl ether (DME) was performed on Ga₂O₃–Al₂O₃ mixed oxides prepared by sol–gel method. Ga₂O₃ significantly affects the catalytic performance with respect to the DME conversion and H₂ yield. The catalytic activity increases with the Ga concentration in Ga₂O₃–Al₂O₃ mixed oxides. It is very interesting that without the aid of an additional transition metal component, Ga₂O₃ and Ga₂O₃ containing Al₂O₃ mixed oxide system exhibit good activity in the reforming reaction. To the best of our knowledge, this is the first report that reveals the reforming ability of Ga₂O₃ for the production of H₂ from DME and/or methanol.     

Dehydrogenation of ethylbenzene to styrene over Fe2O3/Al2O3 catalysts in the presence of carbon dioxide

An Fe₂O₃ (10 wt%)/Al₂O₃ (90 wt%) catalyst prepared by a coprecipitation method was found to be effective for dehydrogenation of ethylbenzene to produce styrene in the presence of CO₂ instead of steam used in commercial processes. The dehydrogenation of ethylbenzene over the catalyst in the presence of CO₂ was considered to proceed both via a one-step pathway and via a two-step pathway. CO₂ was found to suppress the deactivation of the catalyst during the dehydrogenation of ethylbenzene. This revised version was published online in July 2006 with corrections to the Cover Date.     

Surface acidity investigation of A12O3 supports and Ni-Mo/Al2O3 catalysts using the temperature-programmed desorption oftert-butylamine

The relative acid site densities of a range of Ni-Mo/Al₂O₃ based catalysts were measured by the temperature-programmed desorption of tert-butylamine. The catalysts investigated possessed different surface areas and active species loadings. The effect of active species impregnation on the acidity of blank aluminas was also determined. Similarly the effect of sulphiding on catalyst acidity was also addressed.     

Preparation of Ni/Al2O3 catalysts from vapor phase by atomic layer epitaxy

Ni/Al₂O₃ catalysts were prepared by saturating gas-solid reactions as an atomic layer epitaxy (ALE) process. Vaporized Ni(acac)₂ was chemisorbed on a porous alumina support, and the produced surface complex was then air treated to remove the ligand residues. The nickel content could be precisely controlled by repeating this reactor cycle. On alumina preheated at 800°C, the nickel content varied from 3 to 21 wt%, when the number of reaction cycles was increased from one to ten. The performance of the Ni-catalysts was evaluated in the gas-phase hydrogenation of toluene. The preheat temperature of alumina influenced the activity of the catalyst, and a maximum in the activity was observed for catalysts prepared from alumina preheated at 875°C. Catalysts prepared by four reaction cycles, containing about 10 wt% nickel, gave the highest utilization of nickel.     

NO x uptake mechanism on Pt/BaO/Al2O3 catalysts

The NO _x adsorption mechanism on Pt/BaO/Al₂O₃ catalysts was investigated by performing NO _x storage/reduction cycles, NO₂ adsorption and NO + O₂ adsorption on 2%Pt/(x)BaO/Al₂O₃ (x = 2, 8, and 20 wt%) catalysts. NO _x uptake profiles on 2%\Pt/20%BaO/Al₂O₃ at 523 K show complete uptake behavior for almost 5 min, and then the NO _x level starts gradually increasing with time and it reaches 75% of the inlet NO _x concentration after 30 min time-on-stream. Although this catalyst shows fairly high NO _x conversion at 523 K, only ~2.4 wt% out of 20 wt% BaO is converted to Ba(NO₃)₂. Adsorption studies by using NO₂ and NO + O₂ suggest two different NO _x adsorption mechanisms. The NO₂ uptake profile on 2%Pt/20%BaO/Al₂O₃ shows the absence of a complete NO _x uptake period at the beginning of adsorption and the overall NO _x uptake is controlled by the gas–solid equilibrium between NO₂ and BaO/Ba(NO₃)₂ phase. When we use NO + O₂, complete initial NO _x uptake occurs and the time it takes to convert ~4% of BaO to Ba(NO₃)₂ is independent of the NO concentration. These NO _x uptake characteristics suggest that the NO + O₂ reaction on the surface of Pt particles produces NO₂ that is subsequently transferred to the neighboring BaO phase by spill over. At the beginning of the NO _x uptake, this spill-over process is very fast and so it is able to provide complete NO _x storage. However, the NO _x uptake by this mechanism slows down as BaO in the vicinity of Pt particles are converted to Ba(NO₃)₂. The formation of Ba(NO₃)₂ around the Pt particles results in the development of a diffusion barrier for NO₂, and increases the probability of NO₂ desorption and consequently, the beginning of NO _x slip. As NO _x uptake by NO₂ spill-over mechanism slows down due to the diffusion barrier formation, the rate and extent of NO₂ uptake are determined by the diffusion rate of nitrate ions into the BaO bulk, which, in turn, is determined by the gas phase NO₂ concentration.     

Reduction of lean NOx by ethanol over Ag/Al2O3 catalysts in the presence of H2O and SO2

The reduction of lean NOx using ethanol in simulated diesel engine exhaust was carried out over Ag/Al₂O₃ catalysts in the presence of H₂O and SO₂. The Ag/Al₂O₃ catalysts are highly active for the reduction of lean NOx by ethanol but the reaction is accompanied by side reactions to form CH₃CHO, CO along with small amounts of hydrocarbons (C₃H₆, C₂H₄, C₂H₂ and CH₄) and nitrogen compounds such as NH₃ and N₂O. The presence of H₂O enhances the NOx reduction while SO₂ suppresses the reduction. The presence of SO₂ along with H₂O suppresses the formation of acetaldehyde and NH₃. By infrared spectroscopy, it was revealed that the reactivity of NCO species formed in the course of the reaction was greatly enhanced in the presence of H₂O. The NCO species readily reacts with NO in the presence of O₂ and H₂O at room temperature, being converted to N₂ and CO₂ (CO). Addition of SO₂ suppresses the formation of NCO species and lowers the reactivity of the NCO species. However, the reduction of NOx is still kept at high conversion levels in the presence of H₂O and SO₂ over the present catalysts. About 80% of NOx in the simulated diesel engine exhaust was removed at 743 K. This revised version was published online in July 2006 with corrections to the Cover Date.     

Characterization of Sn doped Ni/Al2O3 steam reforming catalysts by XPS

XPS measurements have shown that tin oxides are more readily reduced to metallic tin by hydrogen in Ni/Al₂O₃ systems than on pure Al₂O₃. During the reductive activation of Sn doped Ni/Al₂O₃ catalysts, surface segregation of the dopant was observed. This finding may explain that tin enhances the selectivity of the steam reforming catalysts only when added in very low concentrations and that it acts as a poison at higher loadings.     

Adsorbate-assisted NO decomposition in NO reduction by C3H6 over Pt/Al2O3 catalysts under lean-burn conditions

The rates and product selectivities of the C₃H₆-NO-O₂ and NO-H₂ reactions over a Pt/Al₂O₃ catalyst, and of the straight, NO decomposition reaction over the reduced catalyst have been compared at 240C. The rate of NO decomposition over the reduced catalyst is seven times greater than the rate of NO decomposition in the C₃H₆-NO-O₂ reaction. This is consistent with a mechanism in which NO decomposition occurs on Pt sites reduced by the hydrocarbon, provided only that at steady state in the lean NO _x reaction about 14% of the Pt sites are in the reduced form. However, the (extrapolated) rate of the NO-H₂ reaction at 240C is about 10⁴ times faster than the rate of the NO decomposition reaction thus raising the possibility that NO decomposition in the former reaction is assisted by H_ads. It is suggested that adsorbate-assisted NO decomposition in the C₃H₆-NO-O₂ reaction could be very important. This would mean that the proportion of reduced Pt sites required in the steady state would be extremely small. The NO decomposition and the NO-H₂ reactions produce no N₂O, unlike the C₃H₆-NO-O₂ reaction, suggesting that adsorbed NO is completely dissociated in the first two cases, but only partially dissociated in the latter case. It is possible that some of the associatively adsorbed NO present during the C₃H₆-NO-O₂ reaction may be adsorbed on oxidised Pt sites.     

Decomposition and oxidation of CH3 13CH2OH on A12O3, Pd/Al2O3, and PdO/Al2O3 catalysts

Temperature-programmed desorption (TPD) and oxidation (TPO) were used to investigate the decomposition and oxidation of ethanol on Al₂O₃, Pd/Al₂O₃, and PdO/Al₂O₃. Ethyl--¹³C alcohol (CH₃ ¹³CH₂OH) was adsorbed on the catalysts so that reaction pathways of the two carbons could be distinguished. Alumina was mainly a dehydration catalyst, but dehydrogenation was also observed and some carbon remained on the surface. In the presence of O₂, A1₂O₃ oxidized the decomposition products and the-carbon was oxidized faster. Ethanol, which was adsorbed on A1₂O₃, decomposed much faster on Pd/A1₂O₃ by diffusing to Pd and undergoing CO elimination to form CH₄,¹³CO, H₂, and surface carbon. On PdO/A1₂O₃, the decomposition was slower than on Pd/A1₂O₃ until lattice oxygen was extracted above 450 K; the decomposition products were oxidized by lattice oxygen. In the presence of gas phase O₂, Pd/Al₂O₃ was an active oxidation catalyst at low temperature, but lattice oxygen had to be extracted from PdO/A1₂O₃ before it had significant oxidation activity.     

Gold supported CeO2/Al2O3 catalysts for CO oxidation: influence of the ceria phase

A series of low loading gold supported ceria/alumina catalysts have been prepared by the deposition–precipitation method, varying the pH of the synthesis. The catalysts were characterised by means of XRD, TEM, S_BET, XRF and UV–Vis techniques, and their catalytic activity towards CO oxidation in the absence and in presence of water in the stream, were tested. It has been found that in this low loading gold catalysts, where the metallic particles are far away one from another and the oxygen transportation is not the limiting step of the reaction, the electronic properties of the ceria phase and the structure of the metal-support perimeter more than the diameter of the gold nanoparticles is the determinant factor in the catalytic performances of the solid.     

Promoting effect of NiAl2O4 for supported Ni particles on sprayed Ni/Al2O3 catalysts

Ni/Al₂O₃ catalysts were prepared by the spray reaction method. The NiO particles supported on NiAl₂O₄ were stabilized against the aggregation and converted into smaller Ni particles by H₂ reduction. The Ni particles stabilized on NiAl₂O₄ marked anomalous high activity for CO hydrogenation, due to the stronger interaction between Ni and NiAl₂O₄. This revised version was published online in July 2006 with corrections to the Cover Date.