Effects of food gums and pre-drying on fat content of fabricated fried chips

Deep-frying contributes to the unique taste and texture of fried products. However, they are low in nutritional value. Food industries actively trying to find ways to reduce the fat content while maintaining organoleptic properties of fried foods. In this work, effects of pre-drying and adding food gums on the moisture and fat contents of chips were evaluated. The chips were pre-dried for 60 and 90 min, and gellan gum, guar gum, methylcellulose and xanthan gum were added at the concentration of 0.25, 0.75, 1 and 2 % w/w. The xanthan gum was the most effective gum for fat reduction. The addition of 0.25 % w/w xanthan gum and at 90 min pre-drying reduced the fat content from 20 % (control) to 15 % w/w. The results also indicated that the reduction of moisture content after frying was not affected by the type of gums but the method of pre-drying.     

Effects of ultrasound pretreatments on the kinetics of moisture loss and oil uptake during deep fat frying of sweet potato (Ipomea batatas)

The possibility of ultrasound assisted pretreatments of sweet potato to lower the moisture content and oil uptake during deep fat frying and its effects on the mass transfer rate was investigated. Sweet potato samples prior to frying were immersed in distilled water with ultrasound (UD), osmotic dehydration without ultrasound (OD) and ultrasound assisted osmotic dehydration (UOD). Ultrasound probe having frequency of 28 kHz at 300 W maximum power and time of 30 min was used for the pretreatment. The control (without pretreatment) and the pretreated samples were fried using sunflower oil at temperature of 130, 150 and 170 °C for 2, 4, 6, 8 and 10 min. The first order kinetic model was used for the mass transfer rate for moisture loss and oil uptake. The lowest moisture content was found in fried samples pretreated in UOD and OD while the lowest oil uptake was obtained in fried samples pretreated in UD having 65.11 and 71.47% oil reduction at temperature of 150 and 170 °C, respectively, compared to the untreated sample. The k values of all pretreated samples were higher than that of the untreated at 150 and 170 °C. The highest activation energy for moisture loss was found in untreated samples while the lowest activation energy for oil uptake was found in samples pretreated in UOD. The results from this work proved that ultrasound is a good pretreatment that can be used to obtain a low moisture content and oil uptake during deep fat frying of sweet potato.Industrial relevanceUltrasound is a novel technology that is widely used in the food industries because of its numerous advantages over conventional methods. Its application in the frying of foods could also help in the reduction of oil uptake, thus making safe the consumption of fried foods. The information about frying kinetics could also help in the design and optimization of the process in the food industry.     

Quality changes of edible oils during vacuum and atmospheric frying of potato chips

Demand for safe and nutritionally rich fried products is gaining a momentum among consumers, leading to the increased consumption of vacuum fried products. The impact of vacuum frying (VF)(110 °C, 40 kPa) on chemical composition of food, fatty acid profile, microstructure, oxidative stability and sensory attributes was assessed and differentiated with that of atmospheric frying(AF) (180 °C). The potato slices were fried in mustard and soyabean oil used repetitively for 25 h. The oil content of VF potato chips was lower (15.18%) than AF chips (18.98%), however water loss in AF chips was higher than VF chips by 1.63-fold. VF significantly prevented the PUFA degradation, minimizes transfatty acid (TFA) formation and maintain a low C18:2/C16:0 ratio as compared to AF. VF Chips fried in soyabean oil show an increase in TFA content from 2.15 to 2.63% and a decrease in PUFA from 51.57 to 45.16% as compared to AF chips where TFA content increased from 2.15 to 3.72% and PUFA shows a higher reduction from 51.57 to 37.69% at the end of 25 h of frying. This indicate that in AF, oil is safe for use upto 10 cycles of frying, while as in VF, the same oil can be used for upto 40 cycles of frying without quality deteoriation. Sensorial analysis revealed that VF chips retain a better colour, taste and flavour but were less crispy than that of AF chips. These findings validate the application of vacuum frying technology for the production of high-quality foods with lesser degradation of frying oil.Industrial relevanceFood manufacturers are now impelled by the health-conscious consumer base for the production of healthy food products. The toxic effect of foods fried in degraded oils on human health is now widely known and thus the production of safe fried foods is the need of hour globally. In this context, vacuum frying is the most feasible approach for the production of quality fried products retaining the natural colour, flavour, sensory and nutritional properties better than that of atmospheric frying. Vacuum frying causes the least degradation of fatty acid of the frying oil and the fried potatoes, producing healthy potato chips. Therefore, the oil used for vacuum frying have a greater shelf life and oxidative stability than atmospheric frying. However, the higher installation cost of vacuum fryer still limits its use in the street fried food market, where degradation of oil is more likely. Thus, for its widespread commercialisation in developing countries, steps should be taken both by government and manufacturing companies to reduce the installation costs.     

Effects of osmotic pretreatment and frying conditions on quality and storage stability of vacuum-fried pumpkin chips

The effects of osmotic (OP), ultrasound-assisted osmotic pretreatment (UAOP) and frying conditions on quality and storage stability of vacuum fried pumpkin chips were investigated. The pumpkin samples were pretreated in maltodextrin solution and subsequently fried at different temperatures (90–110 °C) and time periods (10–30 min). The results demonstrated that the moisture content, water activity, lightness, yellowness and carotenoid content of the fried chips decreased, while oil content, hardness and a* (dark brown colour) value increased with increasing frying temperature and time. UAOP reduced about 16.0% of oil absorption and enhanced approximately 70% of carotenoid retention in the fried chips. UAOP samples were also more stable during storage than the untreated ones, indicated by lower degradation kinetics constants of key quality parameters. The proposed pretreatment could be an effective method for food industries to develop vacuum fried pumpkin chips with improved quality and stability.     

食用植物油煎炸过程中的品质变化北大核心CSCD

利用花生油、大豆油、调和油、棕榈油4种食用植物油作为煎炸油对豆腐、裹粉鸡柳、油条3种食材进行煎炸,研究煎炸时间对煎炸油极性组分含量及羰基值的影响,确定煎炸油时间预警点,同时研究了不同煎炸油品种、不同食材对煎炸油极性组分含量的影响。结果表明:极性组分含量、羰基值均与煎炸时间呈正相关(r_(极性组分)=0.809,r_(羰基值)=0.859,P=0.000);煎炸6~11 h煎炸油极性组分含量均值从初始的11.85%增至20.96%,最大值为34.10%,可作为煎炸油质量不达标的时间预警点;煎炸12 h,极性组分含量从低到高依次为花生油、棕榈油、调和油、大豆油,含量分别为21.1%、24.1%、26.8%、27.8%,豆腐、裹粉鸡柳、油条煎炸油中极性组分含量分别为17.7%、25.0%、32.2%;煎炸18 h,极性组分含量增大程度由低到高为棕榈油/调和油、大豆油、花生油,煎炸食材用油为豆腐煎炸油、裹粉鸡柳煎炸油、油条煎炸油。     

The effects of industrial pre-frying and domestic cooking methods on the nutritional compositions and fatty acid profiles of two different frozen breaded foods

This study was carried out to determine the effects of manufacturer pre-frying in olive and sunflower oil, as well as domestic cooking methods (deep-frying in olive and sunflower oil and baking) on the proximate compositions and fatty acid profiles of tuna pasties and ham nuggets. The pre-frying processes reduced moisture and carbohydrates and increased ash, fat and protein content in both pre-fried products. During cooking, the frying processes caused a reduction in moisture content and an increase in fat content in relation to pre-fried samples, while baking did not modify the proximate composition. The fatty acid profiles of products during both the pre-frying and frying processes became similar to those of the culinary fat used. Thus, the frying processes reduced the proportion of saturated fatty acids (SFA) and increased the proportion of monounsaturated fatty acids (MUFA) in the foods when olive oil was used, whereas increased the proportion of polyunsaturated fatty acids (PUFA) in products fried in sunflower oil. The fatty acid profiles of fried samples tended to be more similar to the frying fat than to the pre-frying fat, whereas the fatty acid profiles identified during the pre-frying process for baked products were not significantly modified. Thus, samples pre-fried in olive oil and subsequently baked showed the best proportion of fat content and PUFA/SFA, MUFA + PUFA/SFA and n-6/n-3 ratios of the tested products.     

THE EFFECT OF EDIBLE FILM ON OIL UPTAKE AND MOISTURE RETENTION OF A DEEP-FAT FRIED POULTRY PRODUCT

The recent trend in reducing the fat content in fried foods is leading to the development of low-fat products using batter and breading formulations from protein and other hydrocolloids. The functionality of many of these edible ingredients on moisture retention and fat barrier properties during deep-fat frying is not clearly understood. The objective of this study is to evaluate the effectiveness of hydroxypropyl methylcellulose edible film coating on chicken balls for moisture retention and fat reduction during deep-fat frying. Two sizes (35 and 47 mm) of uncoated and coated chicken balls were fried in peanut oil at 175C for five different frying periods ranging from 30 to 180s for small and 30 to 300s for large balls. The moisture and fat content from the surface layer and core were determined. In comparison to the control, moisture retention up to 16.4% and fat reduction up to 33.7% were observed.     

Microstructural approach to understand oil absorption during vacuum and atmospheric frying

Crust microstructure plays a critical role in oil uptake of atmospheric fried food and seems to play an important role in vacuum fried products. The objective of this study was to understand the relationship between key microstructural parameters and oil absorption, after atmospheric and vacuum frying of different vegetable tissues. The effect of drainage and centrifugation in oil-uptake reduction was also analyzed. Key microstructural parameters were determined using gas adsorption at cryogenic temperatures, while oil location and surface roughness were studied using confocal laser scanning microscopy and area-scale fractal analysis, respectively. Overall, we found a linear relationship between porosity and final oil content in vacuum and atmospheric fried chips. However, this relationship could not be extended when analyzing the whole set of data, since oil absorption was significantly higher in atmospheric fried chips. Centrifugation allowed reducing oil-uptake up to 73% in atmospheric fried chips and up to 64% in vacuum fried ones.     

The influence of frying medium degradation on fat uptake and texture of French fries

The purpose of the present investigation was to study the influence of the degree of degradation of different kinds of oils used as a frying medium on fat uptake and texture of frozen pre‐fried French fries. As has been found, the degradation degree of the frying medium depends on the kind of oil and processing time. Liquid hydrogenated rapeseed oil exhibited the best thermo‐oxidative stability among the oils under investigation. The kind of oil influenced fat uptake and the texture of French fries. The lowest fat uptake was observed with French fries fried in solid oil. Some correlations between fat uptake and changes in fatty acid content were found in the frying medium during frying. Fat absorption increased with increasing unsaturated fatty acids and decreasing saturated fatty acid content. The texture of French fries fried in hydrogenated oils was harder than that exhibited by French fries fried in liquid rapeseed oil. The hardness of French fries fried in liquid oils decreased during frying while the hardness of French fries fried in solid oil increased. Some correlations between the texture of French fries and iodine value and fatty acids content of frying media were found. The hardness of French fries increased with increasing content of saturated fatty acids and decreasing unsaturated fatty acids and trans isomer fatty acid content. Copyright © 2005 Society of Chemical Industry     

Effect of Pretreatments and Air‐Frying,a Novel Technology,on Acrylamide Generation in Fried Potatoes

This paper investigated the effect of air‐frying technology, in combination with a pretreatment based of soaking the samples in different chemical agent solutions (citric acid, glycine, calcium lactate, sodium chloride, or nicotinic acid [vitamin B3]), on the generation of acrylamide in fried potatoes. The influence of reducing sugars on the development of surface's color was also analyzed. The experiments were conducted at 180 °C by means of air‐frying and deep‐oil‐frying, as a reference technology. Based on the evolution of color crust with frying time, it could be concluded that the rate of Maillard reaction decreased as the initial reducing sugars content increased in the raw material, and was also lower for deep‐oil‐frying than for air‐frying regardless of pretreatments applied. Air‐frying reduced acrylamide content by about 90% compared with conventional deep‐oil‐frying without being necessary the application of a pretreatment. However, deep‐oil fried potatoes pretreated with solutions of nicotinic acid, citric acid, glycine at 1%, and NaCl at 2% presented much lower acrylamide levels (up to 80% to 90% reduction) than nonpretreated samples.     

Application of protein-based edible coatings for fat uptake reduction in deep-fat fried foods with an emphasis on muscle food proteins

BackgroundDeep-fat frying is a common cooking method where fat or oil is used as the heat transfer medium, in direct contact with the food at a temperature above the boiling point of water. During the deep fat frying method, oil not only serves as a heating medium but also absorbs into food, increasing the total fat content. As a result, consumption of deep-fat fried foods has been associated with coronary heart diseases, obesity and type 2 diabetes. Selection of an appropriate food coating before frying may act as a barrier to moisture loss, which is important commercially, and also reduce fat uptake during frying.Scope and approachThis paper succinctly reviews different protein sources for edible coatings and compare them with muscle food proteins which were used in deep-fat fried foods.Key findings and conclusionsProtein-based coatings have been explored as potential coating materials in fat-uptake reduction. Comparatively, proteins are able to form films with better mechanical and barrier properties than polysaccharides. Application of muscle food proteins (myofibrillar proteins) as coatings, which are rich in these proteins, is novel and could be product-friendly for deep-fried muscle foods.     

高温油茶籽油中苯并芘和反油酸产生规律研究

为了探讨高温条件下油茶籽油中苯并芘和反式脂肪酸的形成规律进行了研究。试验测定了不同温度、时间、煎炸不同食材后2种油茶籽油中苯并芘和反油酸以及烟气中苯并芘的含量。结果表明高温条件下,油茶籽油中苯并芘含量未随加热时间延长而明显提高;但反油酸含量随加热时间和温度上升趋势明显。油茶籽油在180℃下煎炸香蕉、面条、瘦肉、豆腐等食材12 h后苯并芘含量大幅上升,且煎炸豆制品上升速度最快;压榨毛油煎炸香蕉和豆腐24 h后油中反油酸仍低于检出限(0.05%),而煎炸面条和瘦肉后,油中反油酸上升明显,分别达到1.9%和0.6%;浸提精炼油中煎炸4种食材后反油酸含量均有显著上升,上升幅度依次是面条豆腐香蕉瘦肉。     

PRESSURE CONDITIONS AND QUALITY OF CHICKEN NUGGETS FRIED UNDER GASEOUS NITROGEN ATMOSPHERE

The potential for using nitrogen gas as a pressurizing medium in a deep‐fat fryer was investigated. Effects of different frying temperatures (150, 175 and 190C) and pressures (101, 163 and 184 kPa) on the fried food quality were studied. Chicken nuggets were either fried for a constant frying time of 240 s or at a constant core temperature of 70C in a modified restaurant‐type pressure fryer. Modifications were made to include external gases to pressurize the frying chamber. The quality characteristics of the fried products were determined. An increase in pressure applied during frying resulted in tender and juicier fried products because of the reduction in moisture loss. The increase in pressure reduced oil uptake by the fried products. Compared with the use of steam released from the food, frying under nitrogen gas provided similar or better quality of fried products in terms of moisture retention, juiciness and texture.     

Effect of pore characteristics on oil absorption behavior during frying of potato chips

Developing an adequate understanding of oil absorption helps in producing healthier fried foods, however mechanism of oil absorption is required to be clarified. In this study, influence of porous structure on oil penetration and distribution of potato chips during frying was investigated. The results showed that pores with diameters 10–100 μm owned 49.37%–67.36% of total pore volume and its proportion increased during frying. Oil content increased to 61.20% at the frying time of 160 s, and oil gradually permeated samples during frying. Additionally, the pores with diameters of 10–100 μm and 100–200 μm possessed the positively correlation with oil content (p < 0.01). While pores with diameters of 0.3–10 μm was negatively correlated with oil content (p < 0.05). Bulk density decreased, while porosity, pore volume, and pore size increased during frying. This study provided a new insight into illustrate oil absorption of fried foods.     

A Kinetic Study of Furan Formation in Wheat Flour‐Based Model Systems during Frying

Furan is a possible human carcinogen, which is formed in worldwide highly consumed fried starchy foods. In order to elucidate the mechanisms responsible for its occurrence in this food category and propose techniques for its mitigation, the kinetics of furan formation, oil absorption, lipid oxidation, and color change were studied in wheat flour‐based model systems during frying at 160, 170, 180, and 190 °C up to 13 min and data were fitted to mathematical models. Additionally, an Arrhenius‐type dependency with temperature was evaluated for all studied responses. More drastic frying conditions increased significantly (P ≤ 0.05) the furan content of fried samples. Furan formation followed a sigmoid trend with frying time only for frying temperature of 190 °C (RMS_190°C: 7.6%). At lower temperatures, furan generation did not reach the asymptotic concentration level. Color change, lipid oxidation, and oil absorption increased with frying temperature and followed asymptotic relationships with frying time. For all evaluated temperatures, color change (RMS: 4.4% to 12.5%) and polar compound generation (RMS: 2.6% to 7.4%) presented good fit to a first‐order kinetic model. Oil absorption was successfully fit to a mass balance‐based model (RMS: 10.0% to 19.8%). Under the experimental conditions studied, only color change (E_A: 15.47 kJ/mol), lipid oxidation (E_A: 6.67 kJ/mol), and oil absorption (E_A: 76.98 kJ/mol) presented good fit (RMS: 0.7% to 6.3%) to an Arrhenius‐type equation. Based on our results, the keeping of frying temperature below 180 °C and the reduction of the frying time would contribute to reduce not only the final furan occurrence in fried foods but also their oil content.     

Characterization of deep‐fat frying in a wheat flour–water mixture model using a state diagram

BACKGROUND: Crispness is an important characteristic to be controlled in deep‐fat fried products. The physical state of food polymers influences the development of cellular structure and textural qualities of fried food. Glassy state is believed to play an important role in the mechanical properties of low‐moisture food. Therefore, an understanding of the physicochemical phenomena in the development of fried food structure using a state diagram of the frying process is discussed. RESULTS: Wheat flour models containing 400 and 600 g kg^?1 initial moisture content were fried in frying oil at 150 °C for 1–7 min. Thermal properties of wheat flour, structure alteration and textural properties of fried samples were evaluated. The porous structure continuously enlarged when the sample was in the rubbery state. As the frying time was prolonged, the state of the product became glassy due to a decrease in water content, resulting in the ceasing of porous enlargement. Conclusion: The results revealed that physicochemical changes during frying influence the alteration of microstructure and quality of fried food, and the state diagram could be applied to explain the formation of microstructure during the frying process and used as a decision‐making tool to choose the proper conditions to provide desirable qualities in fried food. Copyright © 2007 Society of Chemical Industry     

真空低温油炸工艺对豆腐泡品质的影响

研发真空低温油炸豆腐泡,并通过响应面优化确定最佳真空低温油炸工艺：油炸时间7.5?min、油炸温度95?℃、真空度0.085?MPa,此条件下豆腐泡的水分质量分数为77.52%,脂肪质量分数为27.97%,感官评分高达94?分,通过全质构分析比较真空低温油炸豆腐泡与传统油炸豆腐泡口腔咀嚼性的差异：真空低温油炸豆腐泡的弹性和咀嚼性优于传统油炸豆腐泡;用扫描电镜从微观结构上分析二者的差异,传统油炸豆腐泡经高温油炸过后表面粗糙程度较大,且失水较多,孔径较大。因此该工艺优化结果可为豆腐及其他豆制品产业提供实验参考。     

Formation of trans fatty acids in edible oils during the frying and heating process

To assess an impact of heated edible oils on intake of trans fat, the formations of trans fatty acids (TFAs) in cooking conditions was estimated by a frying and heating model system. For the frying model, sliced raw potatoes (10% of the frying oil (w/w)) were fried in commercially available canola oil at 160, 180 and 200 °C, and the 10 frying cycles were performed. The TFAs contained both in fried potatoes and in frying oils were measured by gas chromatography (GC). Lipids content of raw potatoes was about 0.1% (w/w) and TFAs in the raw potatoes were negligible. On the other hand, fried potatoes contained lipids at the level of 8.8%–9.2% and their fatty acid composition was mostly in correspondence with that of the frying oil. The TFAs amount of potatoes fried by the tenth frying operation was at the level of 0.99–1.05 g/100 g lipids. When 100 g potatoes fried in this process were consumed, the TFAs intake was estimated at less than 0.1 g. After 10 frying operations, TFAs content, acid values and peroxide values of the frying oils were measured and compared with those of corresponding heated canola oils without food. The amounts of trans 18:1 FAs contained both in the frying oil and in heated oil were less than the quantitative limit (0.047 g/100 g oil). The increases of trans 18:2 FAs and trans 18:3 FAs of the used frying oil were 0.02 g/100 and 0.05 g/100 g, respectively, compared with those of the fresh oil. trans 18:2 FAs accumulation in the heated oil was slightly less than that in the frying oil. To elucidate TFAs accumulation in various edible oils during cooking, six kinds of commercially available edible vegetable oils were heated to 180 °C in glass test tubes. Small changes in TFAs amounts were observed after four hours heating. These results suggested that an ordinary frying process using unhydrogenated edible oils has little impact on TFAs intake from edible oils.     

Comparison between atmospheric and vacuum frying of apple slices

Vacuum deep-fat frying is a new technology that can be used to improve quality attributes of fried food because of the low temperatures employed and minimal exposure to oxygen. In this paper atmospheric and vacuum frying of apple slices were compared, in terms of oil uptake, moisture loss and color development. In addition, some apple slices were pre-dried (up to 64% w.b.) before vacuum frying to determine the overall effect. To carry out appropriate comparisons between both technologies equivalent thermal driving forces were used in both processes (ΔT = 40, 50, 60 °C), keeping a constant difference between the oil temperature and the boiling point of water at the working pressure. Vacuum frying was shown to be a promising technique that can be used to reduce oil content in fried apple slices while preserving the color of the product. Particularly, drying prior to vacuum frying was shown to give the best results. For instance, when using a driving force of ΔT = 60 °C, pre-dried vacuum fried slices absorbed less than 50% of the oil absorbed by atmospheric fried ones. Interestingly, a strong relationship between water loss and oil content was observed in both technologies, allowing the extension of observations that have been made for atmospheric frying.     

The Effect of Food Type (Fish Nuggets or French Fries) on Oil Blend Degradation during Repeated Frying

Abstract: Oil that is reused multiple times for deep frying goes through changes in chemical composition and physical characteristics, affecting the quality of the fried foods. In this study, the effect of the food type (fish nuggets or French fries) on the degradation of an oil blend during the deep‐fat frying of each food at 180°C during 12 days was determined, and the characteristics of the fried products were evaluated. The degradation of oil during repeated use was relatively faster when fish nuggets were fried than when French fries were fried, as higher values of total polar compounds were obtained. Practical Application: The results are useful for producers of French fries and fish nuggets, such as restaurants or fast foods sellers, providing them with practical guidelines within the permitted values established by the regulatory authorities. The studied foods have high economic importance and are different in their composition. Under the studied conditions, the tested oil blend may be used during 4 d (4 h per day) with a daily replenishment, without discarding the oil when frying fish nuggets, and must be discarded after 8 d when French fries are processed. This suggestion allows preparing safe fried foods for consumers.