Phase and microstructural evolution in lithium silicate glass-ceramics with externally added nucleating agent

Development of lithium disilicate-based glass-ceramics critically depends on use of nucleating agent in the glass matrix. The present study reports the effect of externally added nucleating agent Li₃PO₄ in Li₂O–K₂O–MgO–ZnO–ZrO₂–Al₂O₃–SiO₂ system which is compared with a reference composition (GC1) (SiO₂:Li₂O = 2.16:1) prepared with in situ formed Li₃PO₄. For externally added Li₃PO₄, two compositions were studied. In one case (GC2) before addition of Li₃PO₄, SiO₂:Li₂O ratio in glass was maintained as 2.87:1 and in another case (GC3) SiO₂:Li₂O ratio in glass was maintained same as reference GC1 that is, 2.16:1. The glasses were characterized by using MAS-NMR spectroscopy. Sintering and crystallization behavior of the glass-ceramics was characterized by using XRD, SEM, DTA. Due to in situ formation of Li₃PO₄, GC1 resulted in a dense sample with finer crystals of lithium disilicate. In GC2 and GC3, externally added lithium phosphate, which was in the form of ultrafine aggregated particles, formed flower-like colonies of radially outward crystals. Higher SiO₂:Li₂O ratio in GC2 resulted in lithium disilicate crystals and high viscous glass causing large air entrapment and so less densification. GC3 with higher lithia in glass showed higher densification than GC2 but only lithium metasilicate crystals were formed.     

Synthesis and properties of lithium disilicate glass-ceramics in the system SiO2–Al2O3–K2O–Li2O

The purpose of this study was the synthesis of lithium disilicate glass-ceramics in the system SiO₂–Al₂O₃–K₂O–Li₂O. A total of 8 compositions from three series were prepared. The starting glass compositions 1 and 2 were selected in the leucite–lithium disilicate system with leucite/lithium disilicate weight ratio of 50/50 and 25/75, respectively. Then, production of lithium disilicate glass-ceramics was attempted via solid-state reaction between Li₂SiO₃ (which was the main crystalline phase in compositions 1 and 2) and SiO₂. In the second series of compositions, silica was added to fine glass powders of the compositions 1 and 2 (in weight ratio of 20/100 and 30/100) resulting in the modified compositions 1–20, 1–30, 2–20, and 2–30. In the third series of compositions, excess of silica, in the amount of 30 wt.% and 20 wt.% with respect to the parent compositions 1 and 2, was introduced directly into the glass batch. Specimens, sintered at 800 °C, 850 °C and 900 °C, were tested for density (Archimedes’ method), Vickers hardness (H_V), flexural strength (3-point bending tests), and chemical durability. Field emission scanning electron microscopy and X-ray diffraction were employed for crystalline phase analysis of the glass-ceramics. Lithium disilicate precipitated as dominant crystalline phase in the crystallized modified compositions containing colloidal silica as well as in the glass-ceramics 3 and 4 after sintering at 850 °C and 900 °C. Self-glazed effect was observed in the glass-ceramics with compositions 3 and 4, whose 3-point bending strength and microhardness values were 165.3 (25.6) MPa and 201.4 (14.0) MPa, 5.27 (0.48) GPa and 5.34 (0.40) GPa, respectively.     

The role of K2O on sintering and crystallization of glass powder compacts in the Li2O–K2O–Al2O3–SiO2 system

The effects of K₂O content on sintering and crystallization of glass powder compacts in the Li₂O–K₂O–Al₂O₃–SiO₂ system were investigated. Glasses featuring SiO₂/Li₂O molar ratios of 2.69–3.13, far beyond the lithium disilicate (LD-Li₂Si₂O₅) stoichiometry, were produced by conventional melt-quenching technique. The sintering and crystallization behaviour of glass powders was explored using hot stage microscopy (HSM), scanning electron microscopy (SEM), differential thermal (DTA) and X-ray diffraction (XRD) analyses. Increasing K₂O content at the expense of SiO₂ was shown to lower the temperature of maximum shrinkage, eventually resulting in early densification of the glass-powder compacts. Lithium metasilicate was the main crystalline phase formed upon heat treating the glass powders with higher amounts of K₂O. In contrast, lithium disilicate predominantly crystallized from the compositions with lower K₂O contents resulting in strong glass–ceramics with high chemical and electrical resistance. The total content of K₂O should be kept below 4.63 mol% for obtaining LD-based glass–ceramics.     

Lithium Disilicate Glass‐Ceramics by Heat Treatment of Lithium Metasilicate Glass‐Ceramics Obtained by Hot Pressing

Lithium disilicate glass‐ceramics are widely used as dental ceramics due to their machinability and translucency. In this study, lithium disilicate glass‐ceramic was fabricated through heat treatment of lithium metasilicate glass‐ceramics obtained by hot pressing of glass powder composed of SiO₂–Li₂O–P₂O₅–ZrO₂–Al₂O₃–K₂O–CeO₂ at low temperature. The crystalline phase, microstructure, and mechanical properties were investigated. The results indicated that lithium metasilicate glass‐ceramic with a relative density of higher than 99% was obtained after hot pressing, and glass‐ceramic with interlocked rod‐like Li₂Si₂O₅ crystals and good flexural strength (338 ± 20 MPa) was successfully obtained through heat treatment. The two‐step method was believed to be feasible in tailoring the microstructure and mechanical properties of lithium disilicate glass‐ceramics.     

Effect of K2O on structure-property relationships and phase transformations in Li2O-SiO2 glasses

Glass compositions with formula (71.78 − x)SiO₂-2.63Al₂O₃-(2.63 + x)K₂O-23.7Li₂O (mol.%, x = 0-10) and SiO₂/Li₂O molar ratios far beyond that of stoichiometric lithium disilicate (Li₂Si₂O₅) were prepared by conventional melt-quenching technique to investigate the influence of K₂O content on structural transformations and devitrification behaviour of glasses in the Li₂O-SiO₂ system. The scanning electron microscopy (SEM) examination of as cast non-annealed glasses revealed the presence of nanosized droplets in glassy matrices suggesting occurrence of liquid-liquid phase separation. An overall trend towards depolymerization of the silicate glass network with increasing K₂O content was demonstrated by employing magic angle spinning-nuclear magnetic resonance (MAS-NMR) spectroscopy. The distribution of structural units in the experimental glasses was estimated using ²⁹Si MAS-NMR spectroscopy suggesting the appearance of Q², enhancement of Q³ and diminishing of Q⁴ groups with increasing K₂O contents. X-ray diffraction (XRD) and differential thermal analysis (DTA) were used to assess the influence of K₂O on devitrification process and formation of lithium disilicate (Li₂Si₂O₅) and/or lithium metasilicate (Li₂SiO₃) crystalline phases.     

Controlling the microstructure and properties of lithium disilicate glass-ceramics by adjusting the content of MgO

In order to obtain lithium disilicate glass-ceramics for dental restoration with both high strength and high translucency, lithium disilicate glass-ceramics with different MgO contents were prepared by melt-casting and heat treatment method. The effects of MgO content on the crystallization temperature, microstructure and flexural strength of lithium disilicate glass-ceramics were investigated. The results indicate that Mg²⁺ exists in the form of [MgO₄] in the network of lithium disilicate glass-ceramics when the MgO content is 0.56 mol% (M0.56), which is beneficial to increasing the homogeneity and thermal stability of the glass system, and short rod-like lithium disilicate crystals can be formed after heat treatment at 840°C. Thus, the obtained lithium disilicate glass-ceramics exhibit excellent comprehensive performance, with the flexural strength being 312 ± 23 MPa, and the average transmittance of visible light being 37.3% (d = 1.62 mm). Especially, the glass-ceramic sample shows better translucency than the commercially available products. The research results are of great significance for developing high performance lithium disilicate glass ceramics and promoting its broad application in the field of dental restoration.     

Phase separation and crystallization in glasses of the lithium silicate system xLi2O · (100 ? x)SiO2 (x = 23.4, 26.0, 33.5)

The phase separation in ultimately homogenized glasses of the lithium silicate system xLi₂O · (100 − x)SiO₂ (where x = 23.4, 26.0, and 33.5 mol % Li₂O) has been investigated. The glasses of these compositions have been homogenized using the previously established special temperature-time conditions, which provide the maximum dehydration and the removal of bubbles from the glass melt. The parameters of nucleation and growth of phase_separated inhomogeneities and homogeneous crystal nucleation have been determined. The absolute values of the stationary nucleation rates I _st of lithium disilicate crystals in the 23.4Li₂O · 76.6SiO₂ and 26Li₂O · 74SiO₂ glasses with the compositions lying in the metastable phase separation region have been compared with the corresponding rates I _st for the glass of the stoichiometric lithium disilicate composition. It has been established that the crystal growth rate have a tendency toward a monotonic increase with an increase in the temperature, whereas the dependences of the crystal growth rate on the time of low-temperature heat treatment exhibit an oscillatory behavior with a monotonic decrease in the absolute value of oscillations. The character of crystallization in glasses with the compositions lying in the phase separation region of the Li₂O-SiO₂ system is compared with that in the glass of the stoichiometric lithium disilicate composition. The inference has been made that the phase separation weakly affects the nucleation parameters of lithium disilicate and has a strong effect on the crystal growth.     

Thermal expansion coefficient tailoring of LAS glass-ceramic for anodic bondable low temperature co-fired ceramic application

The Li–Al–Si glass-ceramics were prepared by conventional glass-ceramic fabrication method. The influences of Na₂O content on the sintering property, microstructure, and coefficient of thermal expansion were investigated. The results show that the coefficient of thermal expansion of LAS glass-ceramics can be tailored to match that of silicon by the addition of Na₂O content. Na₂O has a remarkable influence on the crystallinity of Li–Al–Si glass-ceramic. The coefficient of thermal expansion of Li–Al–Si glass-ceramic is thus tunable between that of glass phase and crystal phase. The Si–O bond length change in stretch vibration modes introduced by Na₂O also contributes to the variation of coefficient of thermal expansion of the Li–Al–Si glass-ceramics. The coefficient of thermal expansion of the Li–Al–Si glass-ceramic with 1.5 wt% Na₂O addition is about +3.34 ppm/°C at 350 °C and shows a good compatibility to that of silicon in a wide temperature range, which makes it a promising candidate for anodic bondable low temperature co-fired ceramic substrate applications.     

Microstructural development during crystallization firing of a dental-grade nanostructured lithia-zirconia glass-ceramic

The microstructural development during crystallization firing of a commercially-available dental-grade nanostructured lithia-zirconia glass-ceramic (Vita Suprinity® PC) was unraveled using a wide battery of ex-situ and in-situ characterization techniques. It was found that the milling blocks are slightly crystallized glass-ceramics, with a complex chemical composition and consisting of partially de-polymerized glass plus lithium silicate (Li₂SiO₃) nanocrystals. It was also found that during crystallization firing the glassy matrix first reacts with part of the Li₂SiO₃ to form lithium disilicate (Li₂Si₂O₅) at ～810?820 °C, and then lithium orthophosphate (Li₃PO₄) precipitates from the glass. This results in glass-ceramics with abundant nanocrystals embedded in a sparse zirconosilicate glass matrix (containing many other cations subsumed) that, due to its high viscosity, inhibited crystal growth. Therefore, these dental glass-ceramics are not reinforced with zirconia (ZrO₂) crystals unless over-fired above ～890 °C and at the expense of its singular nanostructure. Finally, this study opens doors for optimizing the clinical performance of these dental glass-ceramics via microstructural tailoring.     

Sol-gel synthesis of photostructured gold-containing lithium silicate glasses

A sol-gel method has been proposed for preparing the batch used in the synthesis of a photostructured gold-containing glass of the composition 33.56Li₂O · 66.5SiO₂. It has been found that the main crystalline phase in the glass of this composition is lithium disilicate Li₂O · 2SiO₂. The temperature-time dependences of the nucleation rate of lithium disilicate crystals with a gold impurity have been investigated under conditions of X-ray irradiation of the initial glass and without irradiation. It has been shown that, in the absence of X-ray irradiation, the gold impurities do not affect the nucleation of lithium disilicate crystals. It has been established that the use of the sol-gel method for the preparation of the batch for synthesizing photostructured gold-containing glasses leads to a more uniform spatial distribution of gold microimpurities in the bulk of the glass.     

Criterion for estimating the number of phases in phase-separated glass of the Na2O-K2O-B2O3-SiO2 system by dilatometric analysis

The data of dilatometry and electron microscopy of four series of xNa₂O-(8 ? x)K₂O-32B₂O₃-60SiO₂, xNa₂O-(8 ? x)K₂O-22B₂O₃-70SiO₂, xNa₂O-(6 ? x)K₂O-34B₂O₃-60SiO₂, and xNa₂O-xK₂O-(40 ? 2x)B₂O₃-60SiO₂ phase-separated glass heat-treated at 550°C for 144 h (for glass containing 70 mol % SiO₂) and 24 h (for glass containing 60 mol % SiO₂) for separation on phases are summarized. The comparison of dilatometric data and electron microscopy allow one to conclude that glass with a difference between the onset deformation temperature and a glass transition temperature of more than 100°C is phase-separated; and glass with a difference of less than 65°C is single-phase. Curves for the glass transition temperature as a function of the K₂O content reveal a mixed alkali effect, namely, minimums for glass containing 60% SiO₂, and maximums for glass containing 70% SiO₂.     

Effect of ZnO/K2O ratio on the crystallization sequence and microstructure of lithium disilicate glass-ceramics

The effect of ZnO/K₂O (Z/K) ratio on the crystallization sequence and microstructure of lithium disilicate (Li₂Si₂O₅: LS2) glass-ceramics was carefully investigated for the SiO₂-Li₂O-K₂O-ZnO-P₂O₅ system. The Z/K ratios of precursor glasses were varied from 0 to 3.5 while the nucleating agent of P₂O₅ and glass modifiers of ZnO plus K₂O were fixed to have 1.5 and 4.5 mol% relative to LS2, respectively. For the samples prepared by two-stage heat treatments of 500 °C for 1 h and 800 °C for 2 h in air, the LS2 nucleation rate was increased with increasing the Z/K ratio due to the variation in crystallization sequence from type II (Li₂SiO₃: LS) to type I (LS + LS2) in addition to an amorphous phase separation in base glass. Consequently, with increasing the Z/K ratio, the LS2 crystalline phase within the glass matrix continuously changed from larger acicular ones to smaller equiaxed ones.     

Influence of Al2O3/SiO2 ratio in multicomponent LNAS glasses and glass-ceramics on the crystallization behavior,microstructure and mechanical performance

Transparent glass-ceramics containing eucryptite and nepheline crystalline phases were prepared from alkali (Li, Na) aluminosilicate glasses with various mole substitutions of Al₂O₃ for SiO₂. The relationships between glass network structure and crystallization behavior of Li₂O–Na₂O–Al₂O₃–SiO₂ (LNAS) glasses were investigated. It was found that the crystallization of the eucryptite and nepheline in LNAS glasses significantly depended on the concentration of Al₂O₃. LNAS glasses with the addition of Al₂O₃ from 16 to 18 mol% exhibited increasing Q⁴ (mAl) structural units confirmed by NMR and Raman spectroscopy, which promoted the formation of eucryptite and nepheline crystalline phases. With the Al₂O₃ content increasing to 19–20 mol%, the formation of highly disordered (Li, Na)₃PO₄ phase which can serve as nucleation sites was inhibited and the crystallization mechanism of glass became surface crystallization. Glass-ceramics containing 18 mol% Al₂O₃ showed high transparency ～84% at 550 nm. Moreover, the microhardness, elastic modulus and fracture toughness are 8.56 GPa, 95.7 GPa and 0.78 MPa m^1/2 respectively. The transparent glass-ceramics with good mechanical properties show high potential in the applications of protective cover of displays.     

LZS/Al2O3 nanostructured composites obtained by colloidal processing and spark plasma sintering

Li₂O-SiO₂-ZrO₂ (LZS) glass-ceramics have high mechanical strength, hardness, resistance to abrasion and chemical attack, but also a high coefficient of thermal expansion (CTE), which can be reduced adding alumina nanoparticles. The conventional glass-ceramic production is relatively complex and energy consuming, since it requires the melting of the raw materials to form a glass frit and a two-step milling process to obtain particle sizes adequate for compaction. This study describes the preparation of LZS glass-ceramics through a colloidal processing approach from mixtures of SiO₂ and ZrO₂ nanopowders and a Li precursor (lithium acetate obtained by reaction of the carbonate with acetic acid). Concentrated suspensions were freeze-dried to obtain homogeneous mixtures of powders that were pressed (100 MPa) and sintered conventionally and by spark plasma sintering. The effect of the alumina nanoparticles additions on suspensions rheology, sintering behavior and properties such as thermal expansion, thermal conductivity, hardness and Young’s modulus were evaluated.     

Nucleation and morphology of crystals in simple and complex silicate glasses R′2O-SiO2, R′2O-R″O-SiO2, (R′ = Li,Na, K; R″ = Ca,Mg) synthesized by the sol-gel method

Sol-gel technology is a promising method not only to obtain the batch of the main composition but also to include low additives in glass. In this work, the batches obtained via the sol-gel method have been used to synthesize silicate glass based on the Li₂O-SiO₂ system with the additives of R′₂O and R″O, (R′ = Na, K; R″ = Ca, Mg). The Li₂O-SiO₂ system without the additives R′ and R″ has been studied by us most completely. It has been determined that the main crystal phase in the glass of Li₂O-SiO₂ system with Li₂O content up to 33 mol % is lithium disilicate, Li₂O · 2SiO₂. In the range of compositions from 33.8 to 40.7 mol % Li₂O, solid solutions based on lithium disilicate are formed; and, starting from 40.7 mol % Li₂O, solid solutions based on lithium metasilicate. The kinetic dependences of the number of nucleating lithium disilicate crystals from the time of heat treatment have been obtained at various temperatures of heat treatment. The temperature dependences of the stationary rate of nucleation of crystals have been studied. The results have been compared for the glass prepared with the use of the conventional and sol-gel method. It has been determined that the complication of the composition of glass based on 26Li₂O · 74SiO₂ (mol %) by the addition of R′ = Na, K; R″ = Ca, Mg affects the morphology of lithium disilicate crystals. The use of the sol-gel method of synthesis of glass leads to a more homogeneous spatial arrangement of crystals in bulk glass, the measure of which (distribution) is the dispersion of the number of traces of crystals per unit area of the section.     

Effect of Al2O3 and K2O content on structure,properties and devitrification of glasses in the Li2O–SiO2 system

The effect of Al₂O₃ and K₂O content on structure, sintering and devitrification behaviour of glasses in the Li₂O–SiO₂ system along with the properties of the resultant glass–ceramics (GCs) was investigated. Glasses containing Al₂O₃ and K₂O and featuring SiO₂/Li₂O molar ratios (3.13–4.88) far beyond that of lithium disilicate (Li₂Si₂O₅) stoichiometry were produced by conventional melt-quenching technique along with a bicomponent glass with a composition 23Li₂O–77SiO₂ (mol.%) (L₂₃S₇₇). The GCs were produced through two different methods: (a) nucleation and crystallization of monolithic bulk glass, (b) sintering and crystallization of glass powder compacts.Scanning electron microscopy (SEM) examination of as cast non-annealed monolithic glasses revealed precipitation of nanosize droplet phase in glassy matrices suggesting the occurrence of phase separation in all investigated compositions. The extent of segregation, as judged from the mean droplet diameter and the packing density of droplet phase, decreased with increasing Al₂O₃ and K₂O content in the glasses. The crystallization of glasses richer in Al₂O₃ and K₂O was dominated by surface nucleation leading to crystallization of lithium metasilicate (Li₂SiO₃) within the temperature range of 550–900 °C. On the other hand, the glass with lowest amount of Al₂O₃ and K₂O and glass L₂₃S₇₇ were prone to volume nucleation and crystallization, resulting in formation of Li₂Si₂O₅ within the temperature interval of 650–800 °C.Sintering and crystallization behaviour of glass powders was followed by hot stage microscopy (HSM) and differential thermal analysis (DTA), respectively. GCs from composition L₂₃S₇₇ demonstrated high fragility along with low flexural strength and density. The addition of Al₂O₃ and K₂O to Li₂O–SiO₂ system resulted in improved densification and mechanical strength.     

Nucleation inhibition despite lower glass viscosities? - Effect of the B2O3, Na2O and K2O addition on the crystallization behavior of lithium disilicate glasses

Stoichiometric lithium disilicate glasses were doped with up to 2 mol% B₂O₃, Na₂O or K₂O and the crystallization kinetics were determined as a function of the temperature using in situ hot-stage microscopy. The additives lead to a decrease of the glass viscosities in the studied temperature range with the exception of the boron-containing samples which show slightly higher viscosities in the nucleation range. While in the boron-containing samples, lithium disilicate solid solutions precipitate during thermal treatment, in the other samples a mixture of lithium disilicate, lithium metasilicate and cristobalite was detected. The steady-state nucleation rates decrease by up to one order of magnitude and especially in the case of the additive B₂O₃, the induction times for nucleation are remarkably longer. While the additives B₂O₃ and K₂O lead to a decrease of the crystal growth velocities, in case of Na₂O, the contrary effect can be noticed. Possible reasons for the observed effects are discussed.     

Role of MgO in lowering glass transition temperature and increasing hardness of lithium silicate glass and glass-ceramics

The effect of variation of MgO (1.5, 4.5 and 7.5 mol%) content on glass structure, crystallization behavior, microstructure and mechanical properties in a Li₂O–K₂O–Na₂O–CaO–MgO–ZrO₂–Al₂O₃–P₂O₅–SiO₂ glass system has been reported here. Increased amount of MgO enhanced the participation of Al₂O₃ as a glass network former along with [SiO₄] tetrahedra, reducing the amount of non-bridging oxygen (NBO) and increasing bridging oxygen (BO) amount in glass. The increased BO in glass resulted in a polymerized glass structure which suppressed the crystallization and subsequently increased the crystallization temperature, bulk density, nano hardness, elastic modulus in the glasses as well as the corresponding glass-ceramics. MgO addition caused phase separation in higher MgO (7.5 mol%) containing glass system which resulted in larger crystals. The nano hardness (～10 GPa) and elastic modulus (～127 GPa) values were found to be on a much higher side in 7.5 mol% MgO containing glass-ceramics as compared to lower MgO containing glass-ceramics.     

Generalized Universal Calculation of SiO2 Diffusion Coefficients in Melts of the Na2O – SiO2 System

Experimental data are summarized, and a generalized formula for the calculation of SiO₂ diffusion coefficients in melts of the Na₂O – SiO₂ system is obtained. The formula is recommended for the practical calculations of the process of melting impure sodium disilicate.     

Substitutional reaction in Si–O network of molecular dynamics-modeled liquid Na2SiO3: Microscopic and statistical study

The study of the bond breaking and formation processes, that is, the chemical reaction, in the Si–O network structure in liquid alkali silicates at temperatures around or higher than the glass-transition temperature is important for understanding kinetic processes such as the structural relaxation of the network, viscous flow, and diffusion of the network former ions. Herein, novel methods for analyzing the reactions in a molecular-dynamics-modeled liquid Na₂SiO₃ were used to confirm the following results: (a) the substitutional reactions (in which a nonbridging O ion of a Si–O chain or a SiO₄ tetrahedron attacks the Si ion of another chain from backside of a bridging O ion, which acts as the leaving group, and the bridging O leaves the Si ion) primarily occur in the Si–O network of liquid Na₂SiO₃; and (b) The abundance ratio of Q_n species can be quantitatively reproduced by the reaction rate.