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1.
Ferroelastic RETaO4 ceramics are promising thermal barrier coatings (TBCs) because of their attractive thermomechanical properties. The influence of crystal structure distortion degree on thermomechanical properties of RETaO4 is estimated in this work. The relationship between Young's modulus and TECs is determined. The highest TECs (10.7 × 10−6 K−1, 1200°C) of RETaO4 are detected in ErTaO4 ceramics and are ascribed to its small Young's modulus and low Debye temperature. The intrinsic lattice thermal conductivity (3.94-1.26 W m−1 K−1, 100-900°C) of RETaO4 deceases with increasing of temperature due to an elimination in thermal radiation effects. The theoretical minimum thermal conductivity (1.00 W m−1 K−1) of RETaO4 indicates that the experimental value is able to be reduced further. We have delved deeply into the thermomechanical properties of ferroelastic RETaO4 ceramics and have emphasized their high-temperature applications as TBCs.  相似文献   

2.
Near zero thermal expansion porous ceramics were fabricated by using SiC and LiAlSiO4 as positive and negative thermal expansion materials, respectively, bonded by glassy material. The coefficient of thermal expansion value of a desired porous composite can be easily controlled by choosing the appropriate ratios of the different phases. It was shown that some of LiAlSiO4 was decomposed to LiAlSi2O6 and LiAlO2, some of LiAlSiO4 reacted with SiO2 to form LiAlSi2O6 during sintering. With increasing the content of glassy materials, the reaction between LiAlSiO4 and SiO2 was accelerated. The Young's modulus increased due to the neck growth between the SiC grains. The 52.5 vol% LiAlSiO4 (LAS)/SiC ceramics with ∼36% porosity had a combination of near zero coefficient of thermal expansion ∼0.39 × 10−6 K−1 at room temperature and relatively high Young's modulus ∼59 GPa.  相似文献   

3.
Tailoring the structure and properties of materials using the high-entropy (HE) effect is of significant interest in the fields of environmental and thermal barrier coatings (TBCs). In this work, a new class of dense HE rare-earth niobates was successfully prepared by a solid-phase reaction method, including (Sm1/5Dy1/5Ho1/5Er1/5Yb1/5)NbO4 (5HERN), (Sm1/6Dy1/6Ho1/6Er1/6Yb1/6Lu1/6)NbO4 (6HERN), (Sm1/7Dy1/7Ho1/7Er1/7Yb1/7Lu1/7Gd1/7)NbO4 (7HERN), and (Sm1/8Dy1/8Ho1/8Er1/8Yb1/8Lu1/8Gd1/8Tm1/8)NbO4 (8HERN), along with eight single rare-earth niobates (RENbO4, RE = Sm, Dy, Ho, Er, Yb, Lu, Gd, and Tm). X-ray diffraction analysis showed that 5–8HERN are single-phase solid solutions with a monoclinic structure (space group C12/c1). The thermal expansion coefficients of 7HERN and 8HERN exceed 11 × 10−6 K−1 at 1200°C and are much higher than those of the RENbO4 compositions (10.13–10.74 × 10−6 K−1) and other some HE rare-earth oxides (10.27–10.87 × 10−6 K−1). Importantly, 5–8HERN have lower oxygen-ion conductivity and higher activation energy than yttrium-stabilized zirconia (YSZ) and the RENbO4 compositions. The oxygen-ion conductivity of 5HERN (7.52 × 10−7 S cm−1, 900°C) was 105 times lower than that of YSZ (0.01 S cm−1, 750°C). The hardness of 5–8HERN is ∼7.81–8.46 GPa and these compositions have low intrinsic lattice thermal conductivity at high temperature (1.28–1.69 W m−1 K−1 at 900°C). The mechanism by which the HE effect improved the material properties was elucidated. Young's modulus, hardness, thermal expansion coefficient, and intrinsic lattice thermal conductivity are linearly related to the mass, size, and distortion degree of samples. In contrast, the oxygen-ion conductivity depends on both the degrees of disorder and distortion and the oxygen-ion vacancy concentration. Based on their overall performance, especially their high thermal expansion coefficients and excellent oxygen-barrier performance, HE rare-earth niobates show potential for further development as TBC materials.  相似文献   

4.
Ferroelastic YTaO4 is a promising material for thermal barrier coatings (TBCs), and its thermal and mechanical properties can be further optimized by various methods. In this study, a ferroelastic middle-entropy ceramic Y0.5Gd0.5Ta0.5Nb0.5O4 was synthesized by solid-phase sintering, and its microstructures and thermophysical properties were key points. We determined the contributions of phonons and photons to total thermal conductivity, and a low thermal conductivity was obtained by inhibiting high-temperature thermal radiation. The thermal expansion coefficients were improved by introducing of Nb atom into the lattice of the prepared middle-entropy ceramic, which meets the requirements of TBCs. The improved wear resistance originated from relatively high Young's modulus and the hardness of Y0.5Gd0.5Ta0.5Nb0.5O4, and it would contribute to the service performance of the corresponding coatings. This work motivates the engineering applications of ferroelastic RETaO4 and RENbO4 (RE is rare-earth element) as high-temperature TBCs.  相似文献   

5.
Yttrium tantalate ceramics with ferroelasticity are potential candidates for thermal barrier coating (TBC) ceramics. During the phase transition process, there are three main phases with monoclinic (I2/a), monoclinic-prime (P2/a), and tetragonal structures (I41/a), and a comprehensive understanding of their thermophysical properties is required. In this study, the thermal and mechanical properties of polymorphous yttrium tantalate (YTaO4) ceramics are systematically investigated under finite temperature by performing first-principles calculations combined with quasi-harmonic approximation. The first-principle study results show that the volume change from M' to T phase is 12.85 Å3 to 12.95 Å3 per atom, whereas the T to M is 12.95 Å3 to 12.84 Å3 per atom, and the change is less than 1%, showing that this process produces almost no volume change. However, the thermal expansion coefficients (TECs) and Young's modulus vary greatly, the TECs value of M YTaO4 is about 11.13 × 10−6 K−1, which is smaller than T YTaO4 as the value 12.01 × 10−6 K−1, and the Young's modulus values of M, M', and T phases are 140.34, 156.68, and 123.29 GPa, respectively. Lastly, the calculated O–Ta bond is stronger than the O–O and O–Y bonds according to the mean bond population and average bond length, resulting in a higher modulus. This work will not only expand the internal mechanism of the thermophysical properties of YTaO4, but also provides support for the design and application of TBC systems.  相似文献   

6.
《Ceramics International》2022,48(16):23397-23403
Searching for new oxides with low thermal conductivity and high thermal expansion coefficients (TECs) as thermal barrier coatings (TBCs) is vital for the development of highly efficient gas turbines and aeroengines. We report the densification sintering, high TECs, and low thermal conductivity of A4Ta2O9 (A = Ca, Mg) tantalates. The best sintering temperature of dense A4Ta2O9 ceramics was determined via an optical contact angle tester, and samples with a relative density of 99.8% were synthesized via spark plasma sintering (SPS). The hardness (9–10 GPa), Young's modulus (172.7–211.8 GPa) and fracture toughness (1.5–1.6 MPa m1/2) of the A4Ta2O9 ceramics are primarily affected by the bonding strength. Furthermore, we studied the thermal transport properties of A4Ta2O9. The low thermal conductivity (1.78–1.93 W m?1 K?1 at 900 °C), extraordinary phase stability, and high TECs (11.4–11.8 × 10?6 K?1 at 1200 °C) of A4Ta2O9 ceramics make them candidate TBCs with high operating temperatures.  相似文献   

7.
In this study, high-entropy rare-earth tantalate ceramics (Y0.2Ce0.2Sm0.2Gd0.2Dy0.2)TaO4 ((5RE0.2)TaO4) have been successfully fabricated. The possibility of formation of (5RE0.2)TaO4 was verified via first-principles calculations. In addition, the phase structure, ferroelastic toughening mechanism, thermophysical, and mechanical properties were systematically investigated. The (5RE0.2)TaO4 ceramics have lower phonon thermal conductivity (1.2–2.6 W·m–1·K–1) in the entire temperature range than that of RETaO4 and YSZ. (5RE0.2)TaO4 has a higher fracture toughness and lower brittleness index than YSZ. The thermal expansion coefficients of (5RE0.2)TaO4 are as high as 10.3 × 10-6 K–1 at 1200°C and Young's modulus is 66–189 GPa, and thus, (5RE0.2)TaO4 possesses great potential for application in thermal barrier coatings (TBCs).  相似文献   

8.
High fracture toughness of 8 YSZ (8 wt% yttria-stabilized zirconia) is linked to its ferroelastic toughening mechanism. In this work, the similar ferroelastic domain is detected in monoclinic Dy1−xTa1−xZr2xO4 ceramics, which derives from the ferroelastic transformation between the high-temperature tetragonal (t) and low-temperature monoclinic (m) phase. The lowest thermal conductivity of Dy1−xTa1−xZr2xO4 ceramics is reduced by 30% compared with 8 YSZ, and the largest thermal expansion coefficients (TECs) is up to 11 × 10−6 K−1 at 1200°C, which is comparable to that of 8 YSZ. Notably, the systematic investigations containing phase, microstructure, thermophysical properties of Dy1−xTa1−xZr2xO4 ceramics will provide guidance for its high-temperature application, especially as thermal barrier coatings.  相似文献   

9.
High-performance ceramics with low thermal conductivity, high mechanical properties, and idea thermal expansion coefficients have important applications in fields such as turbine blades and automotive engines. Currently, the thermal conductivity of ceramics has been significantly reduced by local doping/substitution or further high-entropy reconfiguration of the composition, but the mechanical properties, especially the fracture toughness, are insufficient and still need to be improved. In this work, based on the high-entropy titanate pyrochlore, TiO2 was introduced for composite toughening and the high-entropy (Ho0.2Y0.2Dy0.2Gd0.2Eu0.2)2Ti2O7-xTiO2 (x = 0, 0.2, 0.4, 1.0 and 2.0) composites with high hardness (16.17 GPa), Young's modulus (289.3 GPa) and fracture toughness (3.612 MPa·m0.5), low thermal conductivity (1.22 W·m−1·K−1), and thermal expansion coefficients close to the substrate material (9.5 ×10−6/K) were successfully prepared by the solidification method. The fracture toughness of the composite toughened sample is 2.25 times higher than that before toughening, which exceeds most of the current low-thermal conductivity ceramics.  相似文献   

10.
The key requirements for a successful thermal and environmental barrier coating (T/EBC) material include stability in high temperature water vapor, low Young's modulus, close thermal expansion coefficient (TEC) with mullite, low thermal conductivity and weak mechanical anisotropy. The current prime candidates for top coat are ytterbium silicates (Yb2SiO5 and Yb2Si2O7). A major weakness of these two silicates is the severe anisotropy in mechanical properties and thermal expansion that would lead to cracking of the coating. Thus, searching for new materials with weak mechanical and thermal anisotropy is of signification. In this work, the crystal structure, mechanical and thermal properties of a promising T/EBC candidate, Yb4Al2O9, are investigated theoretically and experimentally. Good ductility, low shear deformation resistance, low Young's modulus (151 GPa) and low thermal conductivity (0.78 W m−1 K−1) is underpinned by heterogeneous bonding characteristic and distortion of the structure. Close TEC (6.27 × 10−6 K−1) with mullite and weak mechanical anisotropy highlight the suitability of Yb4Al2O9 as a prospective T/EBC.  相似文献   

11.
A new family of ceramic environmental/thermal barrier coating (E/TBC) materials, that is, ATa2O6 (= Co, Ni, Mg, Ca), for high-temperature applications, are investigated and reported in this study. We focus on the synthesis and features of crystal structures, and on the mechanical and high-temperature properties. ATa2O6 oxides have an extraordinary phase stability (up to 1300°C), and their thermal expansion coefficients (6.2–7.3 × 10−6 K−1) match those of SiC fiber-enhanced SiC ceramic matrix composites (3–7 × 10−6 K−1). Their low thermal conductivities (min: 1.15 W·m−1·K−1) root in the slow phonon spreading speed and fierce phonon-phonon scattering process, and they will provide exceptional thermal insulation. Moreover, their hardness (5.6–8.8 GPa), toughness (1.4–1.9 MPa·m1/2), and moduli (100–210 GPa) have good comparability with current E/TBCs. We propose the 33CaO-9MgO-13AlO1.5-45SiO2 (CMAS) corrosion mechanisms of ATa2O6 ceramics, and their robust CMAS resistance relies on the phase stability of CaTa2O6 oxides. The excellent high-temperature properties ensure that ATa2O6 can be used as E/TBCs to provide thermal insulation and CMAS corrosion protection.  相似文献   

12.
The structural stability, equation of state, and thermal expansion behavior of nanocrystalline cubic HfO2, an ultra-high-temperature ceramic, have been investigated using X-ray diffraction at extreme conditions of pressures and temperatures. High-pressure studies show that the cubic structure is stable up to 26.2 GPa, while the high-temperature studies show the stability of the cubic structure up to 600°C. The Rietveld structure refinement of the high-pressure data reveals the progressive transition of secondary monoclinic phase to the cubic phase at higher pressures. The phase progression is accompanied by incompressibility along the b axis and a large compressibility along the c axis of the monoclinic structure. The second-order Birch-Murnaghan equation of state fit to the unit cell volume data yielded a bulk modulus of 242(16) GPa for the cubic structure. A linear thermal expansion value of αa(c) = 8.80(15) × 10−6°C−1 and a volume thermal expansion value of αv = 26.5(4) × 10−6°C−1 have been determined from the in situ high-temperature X-ray diffraction studies. The results are discussed by comparing with the high-pressure and high-temperature behavior of isostructural ZrO2. To the best of our knowledge, this is the first experimental report on the structural stability of cubic HfO2 at high pressures.  相似文献   

13.
Thermal barrier coatings (TBCs) are one of the most important materials in gas turbine to protect the high temperature components. RETa3O9 compounds have a defect‐perovskite structure, indicating that they have low thermal conductivity, which is the critical property of TBCs. Herein, dense RETa3O9 bulk ceramics were fabricated via solid‐state reaction. The crystal structure was characterized by X‐ray diffraction (XRD) and Raman Spectroscope. Scanning electron microscope (SEM) was used to observe the microstructure. The thermophysical properties of RETa3O9 were studied systematically, including specific heat, thermal diffusivity, thermal conductivity, thermal expansion coefficients, and high‐temperature phase stability. The thermal conductivities of RETa3O9 are very low (1.33‐2.37 W/m·K, 373‐1073 K), which are much lower than YSZ and La2Zr2O7; and the thermal expansion coefficients range from 4.0 × 10?6 K?1 to 10.2×10?6 K?1 (1273 K), which is close to La2Zr2O7 and YSZ. According to the differential scanning calorimetry (DSC) curve there is not phase transition at the test temperature. Due to the high melting point and excellent high‐temperature phase stability with these oxides, RETa3O9 ceramics were promising candidate materials for TBCs.  相似文献   

14.
Rare-earth (RE) hafnates are promising thermal and environmental barrier coating (TEBC) materials for SiCf/SiC ceramic matrix composites. In this study, pure-phase and dense δ-RE4Hf3O12 (RE = Yb, Lu) bulk ceramics have been fabricated via a hot-pressing method. The crystal structure, microstructure, mechanical, and thermal properties of δ-RE4Hf3O12 were systematically investigated in order to probe their potential application as TEBCs. The high-temperature elastic moduli of δ-Yb4Hf3O12 and δ-Lu4Hf3O12 are measured to be 185 and 188 GPa at 1673 K, respectively, which are over 85% values of room temperature. The coefficients of thermal expansion are 7.64 × 10−6 and 7.46 × 10−6 K−1 for δ-Yb4Hf3O12 and δ-Lu4Hf3O12, respectively. The relatively low coefficient of thermal expansion and thermal conductivity as well as their excellent high-temperature stability endow these hafnates as potential TEBC candidates.  相似文献   

15.
The ordered domain engineering was investigated for Ba[(Zn0.8Mg0.2)1/3Nb2/3]O3 microwave dielectric ceramics to synergistically modify the physical properties especially the temperature coefficient of resonant frequency τf and quality factor Q value together with the thermal conductivity. The ordered domain structure could be tailored and controlled by the post-densification annealing, and the fine ordered domain structures with high ordering degree and low-energy domain boundary were obtained in the present ceramics annealed around 1400°C for 24 h, where the Qf value was improved from 51 000 to 118 000 GHz, τf was suppressed from 30 to 25.5 ppm/°C. Moreover, the thermal conductivity at room temperature was increased from 3.79 to 4.30 W m−1 K−1, and the Young's modulus was improved from 98 to 214 GPa. The present work provided a promising approach for synergistic modification of physical properties in Ba-based complex perovskite microwave dielectric ceramics.  相似文献   

16.
Coefficients of elastic stiffnesses and thermal expansion of hot isostatically pressed, reaction-sintered and technical fused-mullite ceramics were measured between 100 and 1673 K in comparison with single crystal mullite employing resonant ultrasound spectroscopy and dilatometry, respectively. Additionally, chemical and phase compositions and the microstructure of the ceramics were studied using X-ray diffraction techniques and scanning electron microscopy. Our studies revealed that despite polycrystallinity and slight porosity of up to 1.6%, the elastic behavior of the hot isostatically pressed ceramics is near to ideal aggregate elastic properties of mullite single crystal, for example, their bulk moduli fit within 0.7% to = 170.0 GPa of single crystal mullite. On the other hand, with = 155 GPa, the reaction-sintered mullite behaves significantly softer. The difference can be explained with more tight grain to grain contacts in hot isostatically pressed ceramics as compared to reaction-sintered materials. The thermal expansion of both types of ceramics almost coincides with the corresponding averaged behavior of single crystal mullite. For example, between 573 and 1273 K, the volume expansion coefficients of all these materials are (18.0 ± 0.3)·10−6 K−1. Obviously, the microstructural features are less important for the macroscopic thermal expansion. Due to heterogeneous microstructure and high α-alumina and zirconia contents, the corresponding properties of fused-mullite refractory deviate strongly from those of the other mullite materials.  相似文献   

17.
In this paper, a series of high-entropy rare earth niobates, including fluorite RE3NbO7 (HE317), monoclinic RENbO4 (HE114) and RENbO4/RE3NbO7 composite (HE-composite), are prepared via solid state reaction, following by a study about their thermal and mechanical properties. The high-entropy rare earth niobates exhibit excellent phase stability after thermally exposed to 1300 °C for 100 h, indicating entropy can stabilized high-entropy rare earth niobates. Compared with the single element rare earth niobates, high-entropy rare earth niobates have higher fracture toughness and hardness. The high-entropy RENbO4/RE3NbO7 composite has the best mechanical properties, with a fracture toughness of 2.71 ± 0.17 MPa·m1/2 and hardness of 9.46 ± 0.24 GPa, respectively. The high-entropy niobates exhibit high coefficients of thermal expansion which is close to 7 wt% Y2O3 stabilized ZrO2. It is also proved that the configurational entropy has little effect on the critical temperature from monoclinic to tetragonal phase transition. The thermal conductivity of HE-composite is lower than HE114, indicating the combination of HE114 and H317 is a more efficient strategy to decrease the thermal conductivity of HE114 than entropy engineering.  相似文献   

18.
Perovskite oxides are promising thermal barrier coatings (TBCs) materials but their thermophysical properties still need to be further improved before commercial applications. In this work, mechanical/thermal properties of calcium-strontium zirconate solid solutions (Ca1−xSrxZrO3) are investigated. Comparing to the end-compounds CaZrO3 and SrZrO3, the solid solutions achieve the enhanced thermal expansion coefficient, decreased thermal conductivity as well as good high-temperature mechanical properties. The experimental thermal conductivities of Ca1−xSrxZrO3 (x = 0.2, 0.4, 0.6, 0.8) are in the range of 1.76-1.94 W·(m·K)−1 at 1073 K, being lower than that of the yttria-stabilized zirconia (YSZ). At the same time, their thermal expansion coefficients (10.75 × 10−6-11.23 × 10−6/K at 1473 K) are comparable to that of YSZ. Moreover, the Young's moduli of Ca0.8Sr0.2ZrO3, Ca0.6Sr0.4ZrO3, Ca0.4Sr0.6ZrO3, and Ca0.2Sr0.8ZrO3 at 1473 K are 70.7%, 69.4%, 68.8%, and 71.1% of the corresponding values at room temperature, respectively. The good high-temperature mechanical and thermal properties ensure the potential applications of Ca1−xSrxZrO3 solid solutions as high-temperature thermal insulation materials including TBCs.  相似文献   

19.
《Ceramics International》2023,49(5):7965-7969
The multicomponent rare-earth cerate (Y0.2La0.2Nd0.2Sm0.2Eu0.2)2Ce2O7 (5RE2Ce2O7) ceramics were successfully fabricated through solvothermal method and the following calcination process. The microstructure and phase composition of the as-obtained products were systematically characterized via SEM, TEM and XRD techniques. The results showed that the as-synthesised 5RE2Ce2O7 has a single-phase fluorite-type crystal structure with the particle size of approximately 200 nm. Furthermore, the as-synthesised 5RE2Ce2O7 demonstrated lower thermal conductivity (1.9–1.26 W m?1·K?1 at 25–1000 °C), higher thermal expansion coefficients (CTEs, 12.48 × 10?6 K?1 at 1000 °C), and outstanding mechanical properties including large Young's modulus (248.0 ± 0.35 GPa) and high fracture toughness (2.4 ± 0.21 MPam1/2). The excellent properties of the as-synthesised 5RE2Ce2O7 demonstrates its potential application as a new type of next-generation TBCs.  相似文献   

20.
The ceramics of dysprosium tantalate (DyTaO4) doping with Al3+ (the doping content are 0, 2, 4, and 6 mol%, respectively) are successfully synthesized in this work. The results of transmission electron microscopy (TEM) reveal that the DyTaO4 has the domains within ferroelasticity. The thermal properties indicate that the (AlxDy1?x)TaO4 ceramics have much lower thermal conductivity and better high‐temperature phase stability than that of 8YSZ (yttria‐stabilized zirconia). The elastic properties imply that the (AlxDy1?x)TaO4 have lower elastic properties than that of DyTaO4. The values of Young's modulus of (AlxDy1?x)TaO4 range from 82 to 135 GPa, and the thermal expansion coefficients (TEC) of (AlxDy1?x)TaO4 vary in the range of (6‐10) × 10?6 K?1 when the temperature is below 1200°C.  相似文献   

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