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1.
In this work, RENbO4 (RE = Y, La, Nd, Sm, Gd, Dy, Yb) ceramics with low density, low Young's modulus, low thermal conductivity, and high thermal expansion have been systematically investigated, the excellent thermo-mechanical properties indicate that RENbO4 ceramics possess the potential as the new generation of thermal barrier coatings (TBCs) materials. X-ray diffraction and Raman spectroscopy phase structure identification reveal that all dense bulk specimens obtained by high-temperature solid-state reaction belonged to the monoclinic (m) phase with C12/c1 space group. The ferroelastic domains are detected in the specimens, revealing the ferroelastic transformation between tetragonal (t) and monoclinic (m) phases of RENbO4 ceramics. The Young's modulus and hardness of the RENbO4 ceramics measured by the NanoBlitz 3D nanoindentation method are discussed in details, and the lower Young's modulus (60-170 GPa) and higher hardness (the maximum value reaches 11.48 GPa) indicating that higher resistance of RENbO4 ceramics to failure and damage. Lower thermal conductivity (1.42-2.21 W [m k]−1 at 500°C-900°C) and lower density (5.330-7.400 g/cm3) than other typical TBCs materials give RENbO4 ceramics the unique advantage of being new TBCs materials. Meanwhile, the thermal expansion coefficients of RENbO4 ceramics reach 9.8-11.6 × 10−6 k−1 and are comparable or higher than other typical TBCs materials. According to the first-order derivative of the thermal expansion rate, the temperature of the ferroelastic transformation of RENbO4 ceramics can be observed.  相似文献   

2.
A new family of ceramic environmental/thermal barrier coating (E/TBC) materials, that is, ATa2O6 (= Co, Ni, Mg, Ca), for high-temperature applications, are investigated and reported in this study. We focus on the synthesis and features of crystal structures, and on the mechanical and high-temperature properties. ATa2O6 oxides have an extraordinary phase stability (up to 1300°C), and their thermal expansion coefficients (6.2–7.3 × 10−6 K−1) match those of SiC fiber-enhanced SiC ceramic matrix composites (3–7 × 10−6 K−1). Their low thermal conductivities (min: 1.15 W·m−1·K−1) root in the slow phonon spreading speed and fierce phonon-phonon scattering process, and they will provide exceptional thermal insulation. Moreover, their hardness (5.6–8.8 GPa), toughness (1.4–1.9 MPa·m1/2), and moduli (100–210 GPa) have good comparability with current E/TBCs. We propose the 33CaO-9MgO-13AlO1.5-45SiO2 (CMAS) corrosion mechanisms of ATa2O6 ceramics, and their robust CMAS resistance relies on the phase stability of CaTa2O6 oxides. The excellent high-temperature properties ensure that ATa2O6 can be used as E/TBCs to provide thermal insulation and CMAS corrosion protection.  相似文献   

3.
《Ceramics International》2022,48(14):19633-19643
Hafnia-based materials are very promising to serve as thermal protecting coatings at temperature above 1200 °C. In this work, two kinds of 8 mol% Y2O3 stabilized HfO2 ceramic coatings (YSH-SN and YSH-MX) with conventional and hybrid structures were prepared by air plasma spray (APS) method. The microstructure, thermal conductivity and the mechanical properties of the coatings before and after thermal exposure at 1300 °C were compared in detail. Results show that the as-sprayed YSH-MX has a hybrid laminated structure of monoclinic HfO2 and cubicY2O3 splats, and transforms to monoclinic HfO2 and cubic YSH after thermal exposure, while the YSH-SN is composed of major tetragonal YSH phase and transforms to monoclinic HfO2 and cubic YSH afterward. Thermal conductivities at ultra-high temperature (1600 °C) before and after thermal exposure for those two coatings are close, and the fracture toughness in the direction parallel to the interface exceeds 2.1 MPa m0.5. The YSH-MX coating with a hybrid structure provides insights to conveniently prepare gradient coating or other coatings with complex structures.  相似文献   

4.
Thermal protection materials with high optical reflectivity, low thermal conductivity, and good high-temperature stability are required for the development of laser technologies and the protection of the critical equipment components. Herein, we synthesize a novel thermal protective material, La0.9Sr0.1Ti1−xNbxO3+δ (LSTN; x = 0.1, 0.125, 0.15), with different Nb5+-ion contents using solid-state sintering. Phase structure analysis demonstrates that LSTN (x = 0.1, 0.125, 0.15) presents a single-phase monoclinic structure with a uniform element distribution. In particular, the LSTN0.125 ceramic exhibits ultrahigh optical reflectivity (96%, 2300 nm) and excellent thermophysical properties, such as a high thermal expansion coefficient (10.3 × 10−6 K−1, 1000°C), an ultralow thermal conductivity (0.408 W (m K)−1, 300°C), and excellent high-temperature stability. Aberration-corrected scanning transmission electron microscopy reveals that the disordered substitution of Nb5+ ions induces numerous lattice distortions and mass fluctuations, which decrease the thermal conductivity, and makes difference in the relative refractive indices of atomic layers causing the high reflectivity of the material. These remarkable properties render the LSTN0.125 ceramic as an ideal alternative for near-infrared thermal protection applications.  相似文献   

5.
《Ceramics International》2023,49(10):15237-15241
Anion-deficient perovskite-like Ba3SmFe2O7.5 was prepared using a glycerol–nitrate synthesis. Using high-temperature X-ray diffraction in situ a crystal structure transition temperature range 800 and 840 °C was established. These results were further confirmed by high-temperature dilatometric analysis. The average thermal expansion coefficient (TEC) of Ba3SmFe2O7.5 is about 12.8 × 10−6 K−1 between 25 °C and 800 °C. Magnetic experiments proved an excellent phase purity of the oxide and reveal that Fe3+ ions stay in high and intermediate spin states in a ratio of 75% and 25% respectively.  相似文献   

6.
High fracture toughness of 8 YSZ (8 wt% yttria-stabilized zirconia) is linked to its ferroelastic toughening mechanism. In this work, the similar ferroelastic domain is detected in monoclinic Dy1−xTa1−xZr2xO4 ceramics, which derives from the ferroelastic transformation between the high-temperature tetragonal (t) and low-temperature monoclinic (m) phase. The lowest thermal conductivity of Dy1−xTa1−xZr2xO4 ceramics is reduced by 30% compared with 8 YSZ, and the largest thermal expansion coefficients (TECs) is up to 11 × 10−6 K−1 at 1200°C, which is comparable to that of 8 YSZ. Notably, the systematic investigations containing phase, microstructure, thermophysical properties of Dy1−xTa1−xZr2xO4 ceramics will provide guidance for its high-temperature application, especially as thermal barrier coatings.  相似文献   

7.
D. Xie  W. Guo  R. Guo  Z. Liu  D. Sun  L. Meng  M. Zheng  B. Wang 《Fuel Cells》2016,16(6):829-838
A series of iron‐based perovskite oxides BaFe1−xCuxO3−δ (x = 0.10, 0.15, 0.20 and 0.25, abbreviated as BFC‐10, BFC‐15, BFC‐20 and BFC‐25, respectively) as cathode materials have been prepared via a combined EDTA‐citrate complexing sol‐gel method. The effects of Cu contents on the crystal structure, chemical stability, electrical conductivity, thermal expansion coefficient (TEC) and electrochemical properties of BFC‐x materials have been studied. All the BFC‐x samples exhibit the cubic phase with a space group Pm3m (221). The electrical conductivity decreases with increasing Cu content. The maximum electrical conductivity is 60.9 ± 0.9 S cm−1 for BFC‐20 at 600 °C. Substitution of Fe by Cu increases the thermal expansion coefficient. The average TEC increases from 20.6 × 10−6 K−1 for BFC‐10 to 23.7 × 10−6 K−1 for BFC‐25 at the temperature range of 30–850 °C. Among the samples, BFC‐20 shows the best electrochemical performance. The area specific resistance (ASR) of BFC‐20 on SDC electrolyte is 0.014 Ω cm2 at 800 °C. The single fuel cell with the configguration of BFC‐20/SDC/NiO‐SDC delivers the highest power density of 0.57 W cm−2 at 800 °C. The favorable electrochemical activities can be attributed to the cubic lattice structure and the high oxygen vacancy concentration caused by Cu doping.  相似文献   

8.
《Ceramics International》2022,48(21):31652-31660
High-performance thermal barrier coatings (TBCs) made of 4 mol.% Y2O3–stabilized ZrO2 (4YSZ) powder with a spherical thin-walled hollow-shell (STHS) structure exhibited a special microstructure different from the conventional lamellar structure of air plasma-sprayed (APS) coatings. The as-sprayed STHS APS coatings had a completely tetragonal prime (t′) structure and non-lamellated closed-cell structure with high porosity, which resulted in relatively low thermal conductivity (~1.0 W m?1 K?1) and high Vicker's hardness (~6 GPa). The influences of high-temperature aging on the microstructure stability, phase stability, and sintering capability were investigated after long-time heat treatment at different temperatures. The characterization results indicated that the pore content was basically constant, and it was less than 0.5% for sintered linear shrinkage of the STHS coatings after heat treatment at 1500 °C for 100 h. Furthermore, no spalling appeared in the STHS APS coating with the t′ phase structure after 101 thermal cycles of the water-quenching method at 1050 °C, and no monoclinic ZrO2 (m-ZrO2) phase was present in all of the STHS coatings after aging at 1200 °C for 1–1100 h. The excellent anti-sintering properties and phase stability of the STHS coatings are attributed to the closed-pore microstructure and the highly pure t′ phase composition with uniform distribution of ions, respectively. The results suggested that the non-lamellated closed-cell microstructure is beneficial for improving the coating properties, and the results also provide guidelines for microstructure design of TBCs using a feedstock powder.  相似文献   

9.
《Ceramics International》2020,46(6):7259-7267
Co-precipitation was successfully applied to synthesize the Sc3+ doped In2-xScx (WO4)3 (x = 0, 0.3, 0.6, 0.9 and 1.2) compounds. The composition- and temperature-induced structural phase transition and thermal expansion behaviors of Sc3+ doped In2(WO4)3 were investigated. Results indicate that In2-xScx (WO4)3 crystalizes in a monoclinic structure at 300 °C for x ≤ 0.3 and changes into hexagonal structure for x ≥ 0.6. Hexagonal In1.1Sc0.9(WO4)3 displays negative thermal expansion (NTE) with an average linear coefficient of thermal expansion (CTE) of −1.85 × 10−6 °C −1. After sintering at 700 °C and above, a phase transition from hexagonal to orthorhombic phase was observed in In2-xScx (WO4)3 (x ≥ 0.6). Sc3+ doping successfully reduce the temperature-induced phase transition temperature of In2-xScx (WO4)3 ceramics from 250 °C (x = 0) to room temperature (x = 0.9). When x = 0.9 and 1.2, the average linear CTEs of In2-xScx (WO4)3 ceramics are −5.45 × 10−6 °C−1 and -4.43 × 10−6 °C−1 in a wider temperature range of 25–700 °C, respectively.  相似文献   

10.
Rare-earth (RE) hafnates are promising thermal and environmental barrier coating (TEBC) materials for SiCf/SiC ceramic matrix composites. In this study, pure-phase and dense δ-RE4Hf3O12 (RE = Yb, Lu) bulk ceramics have been fabricated via a hot-pressing method. The crystal structure, microstructure, mechanical, and thermal properties of δ-RE4Hf3O12 were systematically investigated in order to probe their potential application as TEBCs. The high-temperature elastic moduli of δ-Yb4Hf3O12 and δ-Lu4Hf3O12 are measured to be 185 and 188 GPa at 1673 K, respectively, which are over 85% values of room temperature. The coefficients of thermal expansion are 7.64 × 10−6 and 7.46 × 10−6 K−1 for δ-Yb4Hf3O12 and δ-Lu4Hf3O12, respectively. The relatively low coefficient of thermal expansion and thermal conductivity as well as their excellent high-temperature stability endow these hafnates as potential TEBC candidates.  相似文献   

11.
《Ceramics International》2020,46(15):23417-23426
Yttria stabilized hafnia (Hf0.84Y0.16O1.92, YSH16) coatings were sprayed by atmospheric plasma spraying (APS). The effects of thermal aging at 1400 °C on the microstructures, mechanical properties and thermal conductivity of the coatings were studied. The results show that the as-sprayed coating was composed of the cubic phase, and the nano-sized monoclinic (M) phase was precipitated in the annealed coating. The presence of M phase effectively constrained the sintering of the coating due to its superior sintering-resistance. The Young's modulus kept at a nearly same level of ~78 GPa even after annealing, and the coating annealed for 6 h yielded a maximum value of hardness but revealed a declining tendency in the Vicker's hardness with prolonged sintering time. The thermal conductivity increased from 0.8-0.95 W m-1 K-1 at as-sprayed state to 1.6 W m-1 K-1 after annealing at 1400 °C for 96 h. The dual-phase coating is promising to serve at temperatures above 1400 °C due to its excellent thermal stability and mechanical properties.  相似文献   

12.
A simple and effective method for preparing ThO2 ceramics with high density has been proposed. It mainly includes a positive precipitation approach and a conventional sintering process. The SEM images and laser particle size analysis show that the prepared powder exhibits a round-plated shape with a uniform and narrow particle size distribution, which is the key to the densification sintering of ThO2 ceramics. The XRD analyses confirm that the ThO2 ceramics sintered at 1590°C were composed of cubic fluorite phase. The effect of sintering temperature on the density of ThO2 ceramics was also investigated, and a relative density higher than 95% were achieved after sintering at 1590°C for 6 h in an air atmosphere. Moreover, the Vickers hardness was up to 8.49 GPa, the average linear expansion coefficient within 40–800°C was low to 10.97 × 10−6/K, and the thermal conductivity and the thermal diffusivity were both higher than most of traditional ceramic materials (16.94–5.86 W/m K and 7.28–1.28 mm2/s, respectively, within the temperature range of 25–800°C). The previous great performances are closely related to its high density, which enables it to be a great candidate for nuclear fuels and other potential application fields.  相似文献   

13.
To explore novel abradable seal coatings (ASCs) materials with high working temperatures and excellent performance, we reported the multicomponent Zr-Y-Ta-O oxides with improved properties in ZrO2-YO1.5-TaO2.5 ternary diagram. Six Zr-Y-Ta-O oxides with different components were successfully synthesized by a solid-state reaction, and we elucidated their composition-structure-property relationship. The origins of glass-like thermal conductivity and high toughness were discussed from structural characteristics, and wear resistance was measured by nanoindentation. The high concentration of oxygen vacancies, effective inhibitions of high-temperature thermal radiation, and mitigation of phonon speed simultaneously contributed to the low and glass-like thermal conductivity (1.04–1.43 W·m−1·K−1, 900 ºC). Furthermore, the high thermal expansion coefficients and excellent phase stability indicated that their working temperatures were as high as 1400 °C. The studied Zr-Y-Ta-O oxides can be applied as candidate high-temperature ASCs materials with improved performance.  相似文献   

14.
《Ceramics International》2023,49(19):31627-31633
Orthorhombic In0.5Sc1.5Mo3O12 nanofibers were prepared by electrospinning followed by a heat treatment. The effects of post-annealing temperatures on the phase composition, microstructure and morphology were investigated by XRD, SEM, HRTEM and XPS. Negative thermal expansion (NTE) behaviors of the In0.5Sc1.5Mo3O12 nanofibers were analyzed by high-temperature XRD. Results indicate that the as-prepared In0.5Sc1.5Mo3O12 nanofibers show an amorphous structure with smooth and homogeneous shape. The average diameter of the as-prepared In0.5Sc1.5Mo3O12 nanofibers is around 515 nm. Well crystallized orthorhombic In0.5Sc1.5Mo3O12 nanofibers could be prepared after post-annealing at 550 °C for 2 h with an average diameter of about 192 nm. The crystallinity of In0.5Sc1.5Mo3O12 nanofibers gradually improved with the increase of annealing temperature. However, too high post-annealing temperature leads to a damage of sample's fiber structure. The high-temperature XRD results reveal that In0.5Sc1.5Mo3O12 nanofibers show an anisotropic NTE, and the coefficients of thermal expansion (CTEs) along a-axis and c-axis were −5.95 × 10−6 °C−1 and -3.54 × 10−6 °C−1, while the one along b-axis is 5.61 × 10−6 °C−1. The volumetric CTE of In0.5Sc1.5Mo3O12 nanofibers is −3.90 × 10−6 °C−1 and the linear one is 1.3 × 10−6 °C−1 in 25–700 °C.  相似文献   

15.
New CO2-resistant dual-phase Sm0.2Ce0.8O1.925–SrCo0.4Fe0.55Zr0.05O3-δ (SDC-SCFZ) ceramics present a promising outlook for potential future applications in membrane reactors and solid oxide fuel cells. Their high oxygen permeation flux and stability in CO2 sweep gas also allow their integration in oxyfuel combustion. Here the structural characteristics, electrical conductivities, thermal expansion behaviors, and oxygen permeabilities of four different SDC-SCFZ membranes with weight ratios of 10:90, 25:75, 50:50, and 75:25 (SDC:SCFZ) are systematically studied. Among these four SDC-SCFZ compositions, 0.6 mm-thick 25 wt% SDC-75 wt% SCFZ displayed the highest oxygen permeation fluxes that reach 1.26 mL min−1 cm−2 at 950°C and retained its phase integrity under alternating He and CO2 sweep gas over 72 hours of operation. This composite also showed a moderate thermal expansion coefficient of 1.90 × 10−5 K−1 between 30°C and 1000°C and an electrical conductivity of at least 16 S cm−1 at 550°C and above. Modeling studies revealed that the oxygen permeation fluxes through 25SDC-75SCFZ are limited by surface exchange reactions from 700°C to 800°C and mixed bulk diffusion and surface exchange reactions above 800°C.  相似文献   

16.
《Ceramics International》2022,48(7):9313-9323
Thermal environmental barrier coatings (TEBCs) are capable of protecting ceramic matrix composites (CMCs) from hot gas and steam. In this paper, a tri-layer TEBC consisting of 16 mol% YO1.5 stabilized HfO2 (YSH16) as thermal barrier coating, ytterbium monosilicate (YbMS) as environmental barrier coating, and silicon as the bond coating was designed. Microstructure evolution, interface stability, and oxidation behavior of the tri-layer TEBC at 1300 °C were studied. The as-sprayed YSH16 coating was mainly comprised of cubic phase and ~3.4 vol% of monoclinic (M) phase. After 100 h of heat exposure, the volume fraction of the M phase increased to ~27%. The YSH16/YbMS interface was proved to be very stable because only slight diffusion of Yb to YSH16 was observed even after thermal exposure at 1300 °C for 100 h. At the YbMS/Si interface, a reaction zone including a Yb2Si2O7 layer and a SiO2 layer was generated. The SiO2 grew at a rate of ~0.039 μm2/h in the first 10 h and a reduced rate of 0.014 μm2/h in the subsequent exposure.  相似文献   

17.
Anti-spinel oxide SrY2O4 has attracted extensive attention as a promising host lattice due to its outstanding high-temperature structural stability and large thermal expansion coefficient (TEC). However, the overhigh thermal conductivity limits its application in the field of thermal barrier coatings. To address this issue, a novel high-entropy Sr(Y0.2Sm0.2Gd0.2Dy0.2Yb0.2)2O4 ceramic was designed and synthesized for the first time via the solid-state method. It is found that the thermal conductivity of Sr(Y0.2Sm0.2Gd0.2Dy0.2Yb0.2)2O4 is reduced to 1.61 W·m−1·K−1, 53 % lower than that of SrY2O4 (3.44 W·m−1·K−1) at 1500 °C. Furthermore, reasonable TEC (11.53 ×10−6 K−1, 25 °C ∼ 1500 °C), excellent phase stability, and improved fracture toughness (1.92 ± 0.04 MPa·m1/2) remained for the high-entropy Sr(Y0.2Sm0.2Gd0.2Dy0.2Yb0.2)2O4 ceramic, making it a promising material for next-generation thermal barrier coatings.  相似文献   

18.
x mol% CeO2-YTaO4 (x = 0, 3, 6, 9, 12) ceramics have been synthesized by the spark plasma sintering (SPS) technique. We focus on the changes in lattice distortion, bonding length, thermal conductivity, thermal expansion, and phase stability of the prepared samples. XRD, Raman, and XPS are used to determine the chemical valence and solid solution mechanism of Ce in the lattice of YTaO4, while its effects on thermal/mechanical properties are elucidated from microstructures. Y3+ is substituted via Ce3+, and all samples maintain a monoclinic phase. The limit thermal conductivity (1.2 W?m?1?K?1, 900 °C) is realized in 9 mol% CeO2-YTaO4, and the thermal expansion coefficients are increased to 10.2 × 10?6 K?1 at 1200 °C. Furthermore, the exceptional phase stability and mechanical properties of all samples indicate that they can provide good thermal insulation at high temperatures, and have higher working temperatures than the current YSZ thermal barrier coatings.  相似文献   

19.
Seeking for new ceramics with excellent thermophysical properties as thermal barrier coatings candidate materials has become a hot research field. In this study, Sr(Zr0.2Hf0.2Ce0.2Yb0.2Me0.2)O3−x high-entropy ceramic powders were successfully synthesized by the method of solid-state reaction, and the ceramics with single phase were prepared by pressureless sintering at 1600°C. The phase composition, microstructure, element distribution, high-temperature thermal stability, and thermophysical properties of the ceramics were studied. The results showed that Sr(Zr0.2Hf0.2Ce0.2Yb0.2Me0.2)O3−x ceramics were composed of SrZrO3 phase and the second phase of AB2O4 spinel (i.e., SrY2O4 and SrGd2O4). The content of the second phase was gradually increased after heat treatment at 1400°C, which significantly improved the thermophysical and mechanical properties of the ceramics. The microhardness and fracture toughness of the ceramics were improved compared with that of SrZrO3. The thermal conductivities of Sr(Zr0.2Hf0.2Ce0.2Yb0.2Me0.2)O3−x (Me = Y, Gd) ceramics were 1.30 and 1.28 W m−1 K−1 at 1000°C, which were about 35% and 40% lower than that of SrZrO3 (1.96 W m−1 K−1) and yttria-stabilized zirconia (2.12 W m−1 K−1), respectively. The thermal expansion coefficients of Sr(Zr0.2Hf0.2Ce0.2Yb0.2Me0.2)O3−x (Me = Y, Gd) ceramics were 12.8 × 10−6 and 14.1 × 10−6 K−1 at 1300°C, respectively, which was more closer to the superalloys compared with SrZrO3 ceramic (11.0 × 10−6 K−1).  相似文献   

20.
The Eu3+-doped (1 − x)Na0.5Bi0.5TiO3-xSrTiO3 (Eu-NBT-xSTO) thin films were prepared on Pt/Ti/SiO2/Si substrates. Raman analysis reveals that the phase structure may undergo a phase evolution of rhombohedral → rhombohedral + tetragonal (morphotropic phase boundary) → tetragonal with increasing content of STO. The scanning electron microscopy images show that the uniformity and high density of Eu-NBT-xSTO films were increased by adding STO, resulting in a pronounced effect on energy storage properties. The ɛ-T curves confirm that a high phase transition diffuseness of γ = 2.02 ± 0.03 and 1.98 ± 0.03 was achieved in Eu-NBT-0.24STO and Eu-NBT-0.3STO films, respectively. Furthermore, a large recoverable energy storage density of 31.5 J cm−3 with an efficiency of 64% was obtained in Eu-NBT-0.3STO film, which also exhibited good thermal stability in the temperature range between −60°C and 80°C as well as long-term stability up to 1 × 108 switching cycles. These results suggest that the Eu-NBT-xSTO films may be used in the novel and advanced energy storage capacitors.  相似文献   

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