Sintering behavior,structure and dielectric properties of CuO-ZnO-MgO-B2O3 glass-ceramics for ULTCC applications

High performance ultra-low temperature co-fired ceramic (ULTCC) materials were prepared from CuO- MgO- ZnO- Al₂O₃- B₂O₃- Li₂O glass-ceramics. The sintering behaviors, crystalline phase evolution, microstructure and dielectric properties, as well as their compatibility with Ag and Al electrodes, were investigated. With the suitable substitution of MgO for ZnO, the dielectric properties of glass-ceramics were improved. It is mainly associated with the fine microstructure, highly crystallinity, and decrease in tetrahedral distortion in the crystal lattice. All the glasses completed the densification at 575–600 °C, and ZnB₄O₇ is the only crystalline phase precipitated from the glasses. Moreover, the glass-ceramic with 1 wt% MgO sintered at 575 °C for 5 h, exhibited low relative permittivity ~ 7.1 and low dielectric loss ~ 6.40 × 10^?4. And the glass-ceramic with 4 wt% MgO sintered at 600 °C for 5 h, also displayed low relative permittivity ~ 7.1 and low dielectric loss ~ 5.77 × 10^?4. Both two glasses have good sintering compatibility with silver and aluminum electrodes, which provided high potential for ULTCC application.     

Low-temperature sintering and microwave dielectric properties of B2O3-added ZnO-deficient Zn2GeO4 ceramics for advanced substrate application

ZnO-deficient Zn_2-xGeO_4-x ceramics with 0.05?≤?x?≤?0.15 were synthesized because a ZnO secondary phase is formed in the stoichiometric Zn₂GeO₄ ceramics synthesized using micrometer-sized ZnO and GeO₂ powders. The Zn_1.9GeO_3.9 ceramic sintered at 1000?°C showed a homogeneous Zn₂GeO₄ phase with good microwave dielectric properties: ε_r of 6.8, Q?×?f of 49,000?GHz, and τ_f of ?16.7?ppm/°C. However, its sintering temperature was still too high for it to be used as an advanced substrate for low-temperature co-fired ceramic devices. Therefore, various amounts of B₂O₃ were added to the Zn_1.9GeO_3.9 ceramics to reduce their sintering temperature. Owing to the formation of a B₂O₃-GeO₂ liquid phase, these ceramics were well sintered at low temperatures between 925?°C and 950?°C. In particular, 15?mol% B₂O₃-added Zn_1.9GeO_3.9 ceramic sintered at 950?°C showed promising microwave dielectric properties for advanced substrates without the reaction with an Ag electrode: ε_r?=?6.9, Q?×?f?=?79,000?GHz, and τ_f?=??15?ppm/°C.     

Structural characteristics and microwave dielectric properties of Zn1−xBixVxW1−xO4-based ceramics for LTCC applications

Herein, the improvement of the microwave dielectric properties and sintering characteristics of Zn_1?xBi_xV_xW_1?xO₄(x = 0–0.15)-based ceramics is reported. The results showed that an appropriate amount of doping could not only reduce the optimum sintering temperature from 1100° to 900°C, but also enhance the densification of the microstructures and increase the Q×f value from 5351 to 42525 GHz. Additionally, various structural parameters including the phase composition, crystal structure, vibrational and chemical bond characteristics that are correlated with the dielectric properties were systematically investigated. By considering the chemical bond characteristics, the first-principles calculations and the acquired Raman spectra, the interaction between W-O is stronger than Zn-O in the ZnWO₄ structure, while the interaction between V-O is stronger than Bi-O in BiVO₄. Interestingly, when the Zn_0.97Bi_0.03V_0.03W_0.97O₄-based ceramics were sintered at 900 °C, improved microwave dielectric properties were acquired (ε_r =18.32, Q×f=42525 GHz, τ_f=?67.51 ppm/°C), which provides a promising candidate in low-temperature co-fired ceramics technology.     

Three-phase borate solid solution with low sintering temperature,high-quality factor,and low dielectric constant

The sintering and microwave dielectric properties of a ceramic material based on the mixing of Mg₃B₂O₆ and Zn₃B₂O₆ have been widely studied using first-principles calculations and experimental solid-state reactions. Characterization methods include the Network Analyzer, X-ray, Raman diffraction, scanning electron microscopy, energy-dispersive spectroscopy, and differential-thermal and thermo-mechanical analyzer. The increasing amount of Mg²⁺ results in the appearance of Mg₂B₂O₅ and ZnO, and the mutual substitution (Mg²⁺ and Zn²⁺) phenomenon has emerged in Zn₃B₂O₆ and Mg₂B₂O₅. The mechanisms have been explained with the help of DFT calculations. The bond parameters and electron distributions of the ZnO₄ tetrahedron and MgO₆ octahedron have been modified due to substitution. The sintering, substitution, and phase formation properties have been analyzed quantitatively through the energy parameters. The best dielectric properties were obtained for x = 0.20 sintered at 950°C, ε_r = 6.47, Q × f = 89 600 GHz (15.2 GHz), τ_f = −48.6 ppm/°C, relative density = 96.7%. The mixing of Zn₃B₂O₆ and Mg₃B₂O₆ ceramics is a feasible method to obtain a ceramic with low sintering temperature and excellent dielectric properties.     

High-Q microwave dielectrics in low-temperature sintered (Zn1−xNix)3Nb2O8 ceramics

The effects of Ni substitution for Zn on microwave dielectric properties of (Zn_1−xNi_x)₃Nb₂O₈ (x = 0.02–0.08) ceramics were investigated in this study. The XRD patterns of the sintered samples reveal single-phase formation with a monoclinic structure. The tremendous improvement of Q × f value can be achieved by a small level of Ni substitution (x = 0.05). The τ_f value was found to decrease with a decreasing A-site bond valence. In addition, B₂O₃ and CuO were used as a sintering aid to lower the sintering temperature from 1180 to 900 °C. Excellent microwave dielectric properties (ɛ_r ∼ 20.7, Q × f ∼ 98,000 GHz and τ_f ∼ −85.2 ppm/°C) and a chemical compatibility with Ag electrodes can be obtained for 4 wt% B₂O₃–CuO doped (Zn_0.95Ni_0.05)₃Nb₂O₈ ceramics sintered at 930 °C for 2 h. This constitutes a very promising material for LTCC applications.     

Effect of Mn:Mg ratio on sintering behavior and microwave dielectric properties of (Mn,Mg)V2O6 ceramics at ultra-low sintering temperature

Ultra-low-firing-temperature ceramics (Mn_1−xMg_x)V₂O₆ (x = 0–1) were prepared using the conventional solid-state reaction method. The effects of the Mn:Mg ratio on the crystal structure and microwave dielectric properties of the prepared ceramics were systematically investigated. The results indicated that an appropriate Mn:Mg ratio effectively improves the dielectric properties of the compounds. Specimens with x = 0.01 and x = 0.93 sintered at 630 °C exhibited the following microwave dielectric properties: ε_r = 12.4 and 9.8, high Q×f = 57,000 and 21,000 GHz, and τ_f = –15 and −24 ppm/°C, respectively. This suggests that the (Mn_0.99Mg_0.01)V₂O₆ ceramic is a potential material for ULTCC applications.     

Effects of ZnO and B2O3 on the Microstructure and Microwave Dielectric Properties of 5Li2O‐1Nb2O5‐5TiO2 Ceramics

The effects of ZnO and B₂O₃ addition on the sintering behavior, microstructure, and the microwave dielectric properties of 5Li₂O‐1Nb₂O₅‐5TiO₂ (LNT) ceramics have been investigated. With addition of low‐level doping of ZnO and B₂O₃, the sintering temperature of the LNT ceramics can be lowered down to near 920°C due to the liquid phase effect. The Li₂TiO₃ss and the “M‐phase” are the two main phases, whereas other phase could be observed when co‐doping with ZnO and B₂O₃ in the ceramics. And the amount of the other phase increases with the ZnO content increasing. The addition of ZnO does not induce much degradation in the microwave dielectric properties but lowers the τ_f value to near zero. Typically, the good microwave dielectric properties of ε_r = 36.4, Q × f = 8835 GHz, τ_f = 4.4 ppm/°C could be obtained for the 1 wt% B₂O₃ and 4 wt% ZnO co‐doped sample sintered at 920°C, which is promising for application of the multilayer microwave devices using Ag as internal electrode.     

Effect of LMZBS glass on the microstructure and microwave dielectric properties of monocelsian ceramics

BaAl₂Si₂O₈–Li₂O–MgO–ZnO–B₂O₃–SiO₂ (BAS-LMZBS) glass ceramics were prepared through the solid-state route. The phase transformation, microstructure, bulk density and microwave dielectric properties of (1-x)BaAl₂Si₂O₈-xLMZBS(x = 0.1–0.4) the glass ceramics were examined. The effects of the LMZBS additive as a mineralizer on the hexagonal-to-monoclinic transformation were investigated by X-ray diffraction and scanning electron microscope. All of the hexagonal phases were converted into monoclinic phases when x = 0.1, and it was found that LMZBS glass affected the densification of the ceramic samples. Monocelsian was successfully prepared, and its sintering temperature was reduced from above 1400 °C–870 °C by adding LMZBS glass. Excellent microwave dielectric properties (ε_r = 7.31, Q × f = 48,926 GHz and τ_ƒ = −48 ppm/°C) were obtained at 870 °C. This sample shows great chemical compatibility with Ag electrodes and can be a promising candidate for practical applications of low-temperature, co-fired ceramics.     

Structure and microwave dielectric properties of 1:1 ordered Nd[(Mg1-xZnx)1/2Ti1/2]O3 complex perovskite ceramics

Nd[(Mg_1-xZn_x)_1/2Ti_1/2]O₃ perovskite ceramics (x = 0, 0.2, 0.4, 0.6, 0.8) are prepared by the solid-state reaction method. The effects of Zn²⁺ substitution on the structure, microstructure, especially the B-site 1:1 cation ordering and microwave dielectric properties have been investigated. Sintered Nd[(Mg_1-xZn_x)_1/2Ti_1/2]O₃ ceramics all adopt dense microstructure, along with increased dimensional uniformity as Zn²⁺ substitution. All the ceramics are confirmed to have B-site 1:1 ordered monoclinic perovskite structure with P2₁/n space group. Atomic mass difference of B-site elements might be an important factor affecting the B-site 1:1 cation ordering. HRSTEM observation suggest that the doped Zn²⁺ cations have roughly entered the Mg²⁺ sites to promote 1:1 cation ordering. The degree of the 1:1 cation ordering can be negatively reflected by the full width at half maximum (FWHM) of F_2g(B) mode at 372 cm^?1 in Raman spectra. With Zn²⁺ doping, the degree of the 1:1 cation ordering first increases then decreases, and reaches its maximum at x = 0.6. Meanwhile the best combination of microwave dielectric properties is obtained, as ε_r = 31.4, Q × f = 74,000 GHz, τ_f = ?44 ppm/°C. It is found that the long-range ordering not only decreases the dielectric loss but also affects the dielectric constant, providing a theoretical foundation to understand further the correlation between ionic configuration and microwave dielectric properties.     

A novel BaMg1.98Zn0.02V2O8 ceramic with low dielectric loss and good temperature stability for low temperature co-fired ceramic technology

In this paper, a series of BaMg_2-xZn_xV₂O₈ (0.02 ≤ x ≤ 0.08) ceramic has been obtained by ionic substitution at the Mg-site of BaMg₂V₂O₈ ceramics through the conventional solid-state reaction method. The relationship between the surface morphology and the microwave properties of ceramic samples was analyzed intensively. The results showed that the substitution of Mg²⁺ by an appropriate amount of Zn²⁺ can promote their densification, lower their sintering temperature, and reduce the dielectric loss of BaMg₂V₂O₈ ceramics significantly. The BaMg_1.98Zn_0.02V₂O₈ ceramic exhibits microwave dielectric properties as ε_r ～13.4, Q × f ～ 178,760 GHz, τ_f ～ -14.9 ppm/°C at the optimum sintering temperature (940 °C). This indicates that the ceramic prepared in this work, which combines low dielectric loss, good temperature stability, and low-temperature sintering ability, can be an ideal microwave dielectric material for low-temperature co-firing technology.     

Crystal structure and microwave dielectric properties of Zn0.9Ti0.8−xSnxNb2.2O8 ceramics

The crystal structure and microwave dielectric properties of Zn_0.9Ti_0.8?xSn_xNb_2.2O₈ (x = 0.00, 0.05, 0.10, 0.15) ceramics sintered at temperatures ranging from 1100 °C to 1140 °C for 6 h were investigated. A single phase with ixiolite structure was obtained. With the increase of Sn content, the dielectric constant decreased attributed to the decrease of dielectric polarizability. The Qf value decreased with the decrease of packing fraction and grain size. The temperature coefficient of resonant frequency (τ_f) increased due to the increase of the bond valence of Zn_0.9Ti_0.8?xSn_xNb_2.2O₈ ceramics. The excellent microwave dielectric properties of ? = 35.05, Qf = 49,100 GHz, τ_f = ?27.6 × 10^?6/°C were obtained for Zn_0.9Ti_0.8?xSn_xNb_2.2O₈ (x = 0.05) specimens sintered at 1120 °C for 6 h.     

Enhanced Na+-substituted Li2Mg2Mo3O12 ceramic substrate based on ultra-low temperature co-fired ceramic technology for microwave and terahertz polarization-selective functions

A novel Li₂Mg_2-xNa_2xMo₃O₁₂ (x = 0.09) ceramic with ultra-low sintering temperature is prepared by the solid-state reaction method. This ceramic (625 °C) exhibits excellent microwave dielectric properties (ε_r = 7.9, Q×f = 43844 GHz, τ_f = ?48.3 ppm/°C), terahertz transmission properties (ε_r¹ = 7.4, tan σ¹ = 0.0158, T_coefficient = 0.598), and chemical compatibility with Ag. For the first time, two polarization selective devices are designed in the microwave and terahertz regions by using this ceramic substrate, respectively. The transmission amplitudes of the right- and left-handed circularly polarized waves of the microwave device at 9.7 GHz are 0.895 and 0.019, respectively. The transmission coefficients of the y- and x-polarized waves of the terahertz device at 0.45 THz are 0.598 and 0.075, respectively. Both functions are verified by the overall far-field radiation pattern. This work promotes the application of dielectric ceramics and ULTCC technology in the microwave and terahertz regions.     

Improved sintering behavior and microwave dielectric properties of SnO2-based ceramics and their LTCC materials with ultrawide temperature stability

Microwave dielectric ceramics with simple composition, a low permittivity (ε_r), high quality factor (Q × f) and temperature stability, specifically in the ultrawide temperature range, are vital for millimetre-wave communication. Hence, in this study, the improvements in sintering behavior and microwave dielectric properties of the SnO₂ ceramic with a porous microstructure were investigated. The relative density of the Sn_1-xTi_xO₂ ceramic (65.1%) was improved to 98.8%, and the optimal sintering temperature of Sn_1-xTi_xO₂ ceramics reduced from 1525 °C to 1325 °C when Sn⁴⁺ was substituted with Ti⁴⁺. Furthermore, the ε_r of Sn_1-xTi_xO₂ (0 ≤ x ≤ 1.0) ceramics increased gradually with the rise in x, which can be ascribed to the increase in ionic polarisability and rattling effects of (Sn_1-xTi_x)⁴⁺. The intrinsic dielectric loss was mainly controlled by r_c (Sn/Ti–O), and the negative τ_f of the SnO₂ ceramic was optimised to near zero (x = 0.1) by the Ti⁴⁺ substitution for Sn⁴⁺. This study also explored the ideal microwave dielectric properties (ε_r = 13.7, Q × f = 40,700 GHz at 9.9 GHz, and τ_f = ?7.2 ppm/°C) of the Sn_0.9Ti_0.1O₂ ceramic. Its optimal sintering temperature was decreased to 950 °C when the sintering aids (ZnO–B₂O₃ glass and LiF) were introduced. The Sn_0.9Ti_0.1O₂-5 wt% LiF ceramic also exhibited excellent microwave dielectric properties (ε_r = 12.8, Q × f = 23,000 GHz at 10.5 GHz, and τ_f = ?17.1 ppm/°C). At the ultrawide temperature range (?150 °C to +125 °C), the τ_ε of the Sn_0.9Ti_0.1O₂-5 wt% LiF ceramic was +13.3 ppm/°C, indicating excellent temperature stability. The good chemical compatibility of the Sn_0.9Ti_0.1O₂-5 wt% LiF ceramic and the Ag electrode demonstrates their potential application for millimetre-wave communication.     

Microwave dielectric properties,microstructure, and bond energy of Zn3-xCoxB2O6 low temperature fired ceramics

Low temperature co-fired ceramics (LTCCs) technology plays an important role in modern wireless communication. Zn_3-xCo_xB₂O₆ (x = 0–0.25) low temperature fired ceramics were synthesized via traditional solid-state reaction method. Influences of Co²⁺ substitution on crystal phase composition, grain size, grain morphology, microwave dielectric properties, bond energy, and bond valence were investigated in detail. X-ray diffraction analysis indicated that the major phase of the ceramics was monoclinic Zn₃(BO₃)₂. Solid solution was formed with Co²⁺ substituted for Zn²⁺ because no individual phase that contained Co was observed. An increase in the amount of Co²⁺ substitution changed average grain sizes, and regrowth of grains were observed with Co²⁺ substitution. Appropriate amount of Co²⁺ substitution improved densification. With changes in Co²⁺ substitution, bond energy of major phase and average bond valence of B–O were positively correlated to temperature coefficient of resonant frequency. The Zn_2.927Co_0.075B₂O₆ ceramic sintered at 875 °C for 4 h exhibited excellent microwave properties with ε_r = 6.79, Q × f = 140,402 GHz, and τ_f = −87.42 ppm/°C. This ceramic is regarded as candidate for LTCC applications.     

Glass forming,crystallization, and physical properties of MgO-Al2O3-SiO2-B2O3 glass-ceramics modified by ZnO replacing MgO

This study focused on the glass forming, crystallization, and physical properties of ZnO doped MgO-Al₂O₃-SiO₂-B₂O₃ glass-ceramics. The results show that the glass forming ability enhances first with ZnO increasing from 0 to 0.5 mol%, and then weakens with further addition of ZnO which acted as network modifier. No nucleating agent was used and the crystallization of studied glasses is controlled by a surface crystallization mechanism. The predominant phase in glass-ceramics changed from α-cordierite to spinel/gahnite as ZnO gradually replaced MgO. The phase type did not change; however, the crystallinity and grain size in glass-ceramics increased when the glasses were treated from 1030 °C to 1100 °C. The introduction of ZnO can improve the thermal, mechanical, and dielectric properties of the glass-ceramics. The results reveal a rational mechanism of glass formation, crystal precipitation, and evolution between structure and performance in the xZnO-(20-x)MgO-20Al₂O₃-57SiO₂-3B₂O₃ (0 ≤ x ≤ 20 mol%) system.     

Ultra-high quality factor and low dielectric constant of (Zn0.5Ti0.5)3+ co-substituted MgAl2O4 ceramic

In this study, MgAl₂O₄-based ceramics with high quality factor (Qf) and low dielectric constant (ε_r ≤ 10) were obtained by fabricating MgAl_2-x(Zn_0.5Ti_0.5)_xO₄ (x = 0–0.5) ceramics via conventional solid-state reaction method. Excellent microwave dielectric properties were achieved for samples at x = 0.5 and sintered at 1550 °C, i.e., ε_r = 9.86, Qf = 263 900 GHz (five times better than that for x = 0 sample) and τ_f = ?92 ppm/°C. The X-ray diffraction (XRD) patterns displayed characteristic peaks of MgAl₂O₄ with spinel structure. MgTi₂O₅ and MgTiO₃ were considered as secondary phases. Scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and relative density analysis indicated that ultra-high Qf values were dominated by dense microstructure, secondary phase and cation vacancies; whereas ε_r values were mainly affected by secondary phase and ionic polarizability. MgAl_2-x(Zn_0.5Ti_0.5)_xO₄ ceramics with excellent microwave dielectric properties have potential application in millimeter-wave communication, dielectric filters, dielectric antennas and resonators.     

Effect of B2O3 addition on the sintering temperature and microwave dielectric properties of Zn2SiO4 ceramics

B₂O₃ (25.0 mol%) was added to Zn_2?xSiO_4?x ceramics (0.0 ≤ x ≤ 0.5) to decrease the sintering temperature. Specimens with 0.0 ≤ x ≤ 0.3 sintered at 900 °C were well sintered with a high density due to the formation of a B₂O₃ or B₂O₃–SiO₂ liquid phase. The Q × f value of the Zn₂SiO₄ ceramic was relatively low, 32,000 GHz, most likely due to the presence of a ZnO second phase. A maximum Q × f value of 70,000 GHz was obtained for the specimens with x = 0.2–0.3, and their ?_r and τ_f values were approximately 6.0 and ?21.9 ppm/°C, respectively. Ag metal did not interact with the 25.0 mol% B₂O₃-added Zn_1.8SiO_3.8 ceramic, indicating that Zn_2?xSiO_4?x ceramics containing B₂O₃ are a good candidate materials for low temperature co-fired ceramic devices.     

Crystal structure and microwave dielectric properties of Li2Mg0.6− xCoxZn0.4SiO4 ceramic for LTCC applications

In this work, Li₂Mg_0.6−xCo_xZn_0.4SiO₄ ceramics (x = 0–0.4) added with 3 wt% Li₂O–B₂O₃–Bi₂O₃–SiO₂ (LBBS) glass were synthesised using the solid-state reaction method. The effects of substituting Co²⁺ for Mg²⁺in Li₂Mg_0.6−xCo_xZn_0.4SiO₄ ceramics on crystal structure, microstructure, densification, crystallisation and microwave dielectric properties were investigated. X-ray diffraction patterns showed that monoclinic Li₂MgSiO₄, monoclinic Li₂ZnSiO₄ and orthorhombic Li₂CoSiO₄ formed finite solid solution in Li₂Mg_0.6−xCo_xZn_0.4SiO₄ ceramics. Clear grain boundaries were observed via scanning electron microscopy. The substitution of Co²⁺ for Mg²⁺ increased grain size, densification, crystallinity degree and dielectric constant; it also reduced the dielectric loss of the ceramics to a certain extent. The absolute values of τ_f were positively related to the crystallinity degree. Li₂Mg_0.55Co_0.05Zn_0.4SiO₄ ceramic added with 3 wt% LBBS and sintered at 900 °C exhibited considerable microwave dielectric properties of ε_r = 5.8, Q × f = 47,518 GHz and τ_f = −74.8 ppm/°C. Therefore, the ceramic is considered a candidate low-temperature co-fired ceramic material for substrate and filter applications.     

Enhancing the microwave dielectric performance of SrSm2Al2O7 ceramic by Sr2+ nonstoichiometry and sintering aid addition

Sr_1+xSm₂Al₂O_7+x (0 ≤ x ≤ 0.05) ceramics were prepared by a conventional solid-state reaction method. Slight Sr²⁺ nonstoichiometry dramatically enhanced the microwave dielectric performance of the ceramics. Compared with the stoichiometric material, Sr-deficient ceramics show greatly enhanced microwave dielectric properties. For x = 0.03, the ceramics exhibited good microwave dielectric properties of ε_r = 18.31, Q × f = 78,000 GHz and τ_f = 2.28 ppm/°C. ZnO and LiF sintering aids were added to the ceramic to reduce the presintering temperature and enhance the microwave dielectric properties of the ceramics. After 0.25 wt% ZnO and 0.25 wt% LiF were added, the ceramics exhibited microwave dielectric properties of ε_r = 19.40, Q × f = 81,400 GHz and τ_f = 3.27 ppm/°C.     

5G array antenna substrate for electromagnetic beam splitting via cobalt-substituted zinc molybdate low temperature co-fired ceramics

A novel Zn_1-xCo_xMoO₄ (ZCMO) (x = 0.03) ceramic with low-dielectric constant, low-loss, and low-sintering temperature for 5G electromagnetic beam splitting is developed by solid-state reaction method. This ceramic exhibits excellent microwave dielectric properties with ε_r = 8.0, Q × f = 57682 GHz, τ_f = ? 54.9 ppm/°C at a sintering temperature of 825 °C. An array antenna for electromagnetic beam splitting at 5.4 GHz is designed by using this ceramic for the first time. The highest efficiency and the best electromagnetic beam splitting effect can be jointly controlled by the dielectric constant and dielectric loss of the ceramic. The normalized reflection amplitude of each array unit cell is above 98 %, and the reflection phase covers 360°. The function of electromagnetic beam splitting is verified by the far-field pattern of the electric field. This work helps to promote the development of LTCC and broaden the application scope of microwave dielectric ceramics.