Grinding surface roughness measurement based on the co-occurrence matrix of speckle pattern texture

Surface speckle pattern intensity distribution resulting from laser light scattering from a rough surface contains various information about the surface geometrical and physical properties. A surface roughness measurement technique based on the texture analysis of surface speckle pattern texture images is put forward. In the surface roughness measurement technique, the speckle pattern texture images are taken by a simple setup configuration consisting of a laser and a CCD camera. Our experimental results show that the surface roughness contained in the surface speckle pattern texture images has a good monotonic relationship with their energy feature of the gray-level co-occurrence matrices. After the measurement system is calibrated by a standard surface roughness specimen, the surface roughness of the object surface composed of the same material and machined by the same method as the standard specimen surface can be evaluated from a single speckle pattern texture image. The robustness of the characterization of speckle pattern texture for surface roughness is also discussed. Thus the surface roughness measurement technique can be used for an in-process surface measurement.     

Numerical Analysis on Laser-Generated Guided Elastic Waves in a Hollow Cylinder

Numerical analyses are presented for laser-generated guided elastic waves in a hollow cylinder. Time-dependent displacement at the outer surface of a hollow cylinder is expressed by summation of longitudinal and flexural type modes by employing the normal mode expansion (NME) method, then the transient waveforms excited by a single beam of laser pulse and four beams of laser pulse with an axisymmetric spatial distribution are calculated numerically. The influence of the spatial distribution of laser pulses on the waveforms are discussed in detail, and the features of major modes are explained based on dispersion curves. Finally, the total waveform of longitudinal modes obtained by the NME method is compared to that predicted by the finite element method (FEM), and a good agreement is obtained.     

Non-contact strain measurement using metal foil gauges with the application of the laser speckle method

This paper presents a new method to measure cyclic strain with no contact using metal foil gauges assisted by the laser speckle method. When aluminium foil is pasted on a specimen and the specimen is loaded cyclically, slip bands are produced on the foil surface. There is a fixed relation between density of the slip bands and the strain amplitude or loading cycles depending on the foil material. Thus the fatigue strain of the base metal can be estimated by observing the surface change of the metal foil by the slip bands at a constant number of loading cycles. The method presented in this paper is intended to make a non-contacting strain measurement by the application of the laser speckle technique for the detection of the surface change. This method is based on observation of the changes in a laser speckle pattern depending on the surface roughness and surface property changes of the foil caused by fatigue. The laser speckle pattern can be analysed automatically and quantitatively using an image processing system.     

Imaging the surface stress and vibration modes of a microcantilever by laser beam deflection microscopy

There is a need for noninvasive techniques for simultaneous imaging of the stress and vibration mode shapes of nanomechanical systems in the fields of scanning probe microscopy, nanomechanical biological and chemical sensors and the semiconductor industry. Here we show a novel technique that combines a scanning laser, the beam deflection method and digital multifrequency excitation and analysis for simultaneous imaging of the static out-of-plane displacement and the shape of five vibration modes of nanomechanical systems. The out-of-plane resolution is at least 100 pm Hz?1/2 and the lateral resolution, which is determined by the laser spot size, is 1-1.5 μm. The capability of the technique is demonstrated by imaging the residual surface stress of a microcantilever together with the shape of the first 22 vibration modes. The vibration behavior is compared with rigorous finite element simulations. The technique is suitable for major improvements in the imaging of liquids, such as higher bandwidth and enhanced spatial resolution.     

Design of polarization-selective diffractive phase elements in a laser cavity

We report a new design for a polarization-selective laser cavity with birefringent diffractive phase elements. This laser cavity can create two modes with different polarizations and profiles launched separately from two end mirrors. The numerical simulation results show that the constructed laser cavity can successfully generate two orthogonal polarization modes with a uniform circular shaped pattern output from one end mirror and a uniform square-shaped pattern output from another end mirror.     

In situ monitoring of friction surfaces and their sequence pattern analysis

Friction occurs between solid surfaces, and even sometimes on lubricated surfaces. To understand tribological subjects, it is important to know the changes that occur in friction surfaces. In this study, a laser strobe technique is applied to a friction surface observation. The recorded surface images were analysed using pattern-matching methods and their correlations are discussed. A test using pin-on-plate methods with carbon steels was performed using a reciprocating motion speed of 10 Hz for 4.9 N. A pulsed laser light (Nd:YAG SHG=532 nm, 5 ns per pulse) was irradiated onto the friction surface. It was induced using an optical microscope that was located just to the side of the pin. The laser pulse was synchronized with the plate motion, which was a trigger of the laser pulse. The surface image was stored for every cycle. These sequences were calculated and their correlations were analysed as a function of the surface pattern and the friction track size and shape. Analysis revealed that some groups were distinguishable as parameters of the damage size and shape.     

Accuracy and resolution of a dynamic-speckle profilometer

We propose and demonstrate a new technique for fast noncontact and continuous profile measurement of a rough surface. The technique is based on frequency tracking of the power modulation of spatially filtered scattered light. A dynamic speckle pattern is created when the laser beam scans the surface under study. The main advantage of the proposed technique is high scanning speed, which provides an extremely short response time of the distance sensor (<0.1 micros). Parameters that affect accuracy and resolution of the system are analyzed. Possible ways for further improvement of the measurements accuracy are discussed.     

Controlled simultaneous rotation of multiple optically trapped particles

Abstract

We present a method for the controlled alignment or rotation of birefringent particles trapped in multiple optical trap sites of an interference pattern between two Laguerre—Gaussian laser modes. Controlled spin or alignment of the particles within each individual trap site is achieved independently of the lateral or rotational motion of the interference pattern as a whole. This technique may lead to driving arrays of micro-machines and micro-fluidic studies and can be used in combination with dynamically generated trapping arrays for uniformly distributed stirring throughout microscopic volumes of fluid.     

Process parameter dependencies of continuous and pulsed laser modes on surface polishing of additive manufactured aluminium AlSi10Mg parts

Laser powder bed fusion is a well-established 3D printing technique for metal alloys, but exhibits a poor surface quality. Laser polishing provides the possibility of a fast contact-free and fully-automatable surface treatment. This paper deals with the experimental investigation of laser polishing of laser powder bed fusion parts made of aluminium AlSi10Mg. Laser polishing is done with a 4 kW solid state disc laser in combination with a multi-axis system and a one dimensional scanner optic. The laser is operated at continuous and pulsed operation mode. The parameter study reveals a high dependency of the achievable roughness on the laser beam intensity, the track and pulse overlap, the energy density and the number of polishing passes and polishing directions. Pulsed laser polishing mode with up to four passes from different directions revealed the lowest surface roughness of 0.14 μm Ra. With respect to the initial average surface roughness of Ra = 8.03 μm a reduction of the surface roughness of greater than 98 % could be achieved. Polishing with continuous laser radiation at one polishing pass resulted in Ra = 0.23 μm at an area rate of 20 cm²/min. Laser polishing using four passes achieved a further improvement up to Ra = 0.14 μm.     

Phase-correlated nondirectional laser emission from the end facets of a ZnO nanowire

We investigated the laser emission from individual ZnO nanowires and observed an interference pattern due to coherent laser emission from the wire end facets. Comparison with numerical simulations shows that the laser light is emitted nearly spherically from the wire ends. The energy spacing between sharp lasing modes scales with the inverse length of the nanowire; thus, laser emission peaks correspond to Fabry-Pérot modes of the nanowire cavity.     

An investigation of spatial distribution of laser ablation products and their deposition on a substrate in the case of laser action with sharp focusing

Results are given of numerical simulation of the effect of laser radiation at a wavelength of 1.313 μm with sharp focusing on a silicon target. The behavior of the gasdynamic parameters is investigated, as well as the characteristic features of the modes of plasma formation, under such irradiation. The pattern is determined of the dependence of configuration and velocity of motion of the cloud boundary on the size of irradiation spot, angle of convergence of incident radiation, and its intensity. The time dependences are obtained for the temperature and density within the plasma cloud. The possibility of spraying the laser ablation products onto a substrate is assessed, and the configurations of deposited film are calculated for different modes of irradiation.     

Experimental measurements and finite element analysis of the coupled vibrational characteristics of piezoelectric shells

Piezoelectric plates can provide low-frequency transverse vibrational displacements and high-frequency planar vibrational displacements, which are usually uncoupled. However, piezoelectric shells can induce three-dimensional coupled vibrational displacements over a large frequency range. In this study, three-dimensional coupled vibrational characteristics of piezoelectric shells with free boundary conditions are investigated using three different experimental methods and finite element numerical modeling. For the experimental measurements, amplitude-fluctuation electronic speckle pattern interferometry (AF-ESPI) is used to obtain resonant frequencies and radial, lateral, and angular mode shapes. This optical technique utilizes a real-time, full-field, non-contact optical system that measures both the natural frequency and corresponding vibration mode shape simultaneously. The second experimental technique used, laser Doppler vibrometry (LDV), is a pointwise displacement measurement method that determines the resonant frequencies of the piezoelectric shell. An impedance analyzer is also used to determine the resonant frequencies of the piezoelectric shell. The experimental results of the resonant frequencies and mode shapes for the piezoelectric shell are verified with a numerical finite element model. Excellent agreement between the experimental and numerical results is found for the three-dimensional coupled vibrational characteristics of the piezoelectric shell. It is noted in this study that there is no coupled phenomenon at low frequencies over which radial modes dominate. However, three-dimensional coupled vibrational modes do occur at high resonant frequencies over which lateral or angular modes dominate.     

Optical particle sizing in backscatter

Several possibilities for the use of elastic light scattering in the backscatter range (scattering angle theta(s) > 140 deg) for determination of size, velocity, and refractive index of spherical particles are investigated. First the phase Doppler technique is considered. Numerical simulations of light scattering with the Lorenz-Mie theory are used to show that the phase Doppler technique is unsuitable for such backscatter configurations, except for special measurement conditions. The time-shift (or pulse-displacement) technique is then considered by use of the Fourier-Lorenz-Mie theory. Simulations show that up to four fractional signals can be obtained by use of the technique in backscatter, corresponding to the scattering order or modes: surface wave (long path), reflection, second-order refraction (inner path), and a mixture of second-order refraction (outer path) and surface wave (short path). Signal characteristics as a function of particle size, refractive index, and particle ellipticity are studied. Suggestions for a practical measurement instrument are put forward.     

A study of the topographic and electrical properties of self-assembled islands of alkylsilanes on mica using a combination of non-contact force microscopy techniques

We use a combination of non-contact scanning force microscope operation modes to study the changes in topographic and electrostatic properties of self-assembled monolayer islands of alkylsilanes on mica. The combined technique uses simultaneous electrical and mechanical modulation and feedback modes to produce four images that reveal the topography, phase, surface potential and dielectric constant. The results show significant advantages with this combined method. As an example we show that the interaction of water with self-assembled monolayer islands of alkylsilanes produces changes in the surface potential of the system but not in the topography.     

Measurement of Strains in Turbine Blades Vibrating at Resonance Using Electro-optic Holography

Abstract

Phase-stepped stroboscopic electro-optic holography is employed for the measurement of strains on the surface of a turbine blade vibrating at resonance. The three components of the displacement vector are separated by recording interferograms using four independent illumination beams. The phase-stepping technique supplemented by the Fourier transform method is applied for the extraction of phase changes due to vibration. In-plane strains in a region of interest on the blade surface are calculated for one of the natural modes of vibration.     

Large-area, real-time imaging system for surface acoustic wavedevices

A system for imaging the particle displacement envelope of vibrational (transverse) modes of surface acoustic wave (SAW) devices is described. The modes are being imaged using a schlieren method for visualizing the acoustic power flow with a beam-expanded helium-neon (HeNe) laser. The optical arrangement uses internal reflection from within the quartz substrate to achieve high-efficiency acousto-optic diffraction of the laser light. The use of a CCD camera coupled with a frame grabber and a computer with image calculator software establishes an imaging system for large-area, real-time visualization, recording, accurate measurement, and analysis of vibrational modes of SAW devices. These methods are part of an effort to determine the relationship between acceleration sensitivity and transverse variations in the acoustic-mode shape in SAW resonators. Use of the system in imaging a 98 MHz SAW device is presented as an example     

Direct writing of large-area plasmonic photonic crystals using single-shot interference ablation

We report direct writing of metallic photonic crystals (MPCs) through a single-shot exposure of a thin film of colloidal gold nanoparticles to the interference pattern of a single UV laser pulse before a subsequent annealing process. This is defined as interference ablation, where the colloidal gold nanoparticles illuminated by the bright interference fringes are removed instantly within a timescale of about 6 ns, which is actually the pulse length of the UV laser, whereas the gold nanoparticles located within the dark interference fringes remain on the substrate and form grating structures. This kind of ablation has been proven to have a high spatial resolution and thus enables successful fabrication of waveguided MPC structures with the optical response in the visible spectral range. The subsequent annealing process transforms the grating structures consisting of ligand-covered gold nanoparticles into plasmonic MPCs. The annealing temperature is optimized to a range from 250 to 300?°C to produce MPCs of gold nanowires with a period of 300 nm and an effective area of 5 mm in diameter. If the sample of the spin-coated gold nanoparticles is rotated by 90° after the first exposure, true two-dimensional plasmonic MPCs are produced through a second exposure to the interference pattern. Strong plasmonic resonance and its coupling with the photonic modes of the waveguided MPCs verifies the success of this new fabrication technique. This is the simplest and most efficient technique so far for the construction of large-area MPC devices, which enables true mass fabrication of plasmonic devices with high reproducibility and high success rate.     

二维晃动自然频率与阻尼比系数的试验识别

液体的晃动模态（自然频率、振型与阻尼比系数）是贮液结构设计以及振动控制的重要参数。在液体晃动的模态试验中,需要激发液面的模态运动,但液面的对称模态运动一般比较难以激发出来,使得对称模态参数（特别是阻尼比系数）难以精确识别。本文采用参数激振的方法对矩形、U形和圆形截面容器进行竖向激振,可容易激发出液体表面的前四阶模态(包括对称模态)运动,撤除激励后液体表面按某一特定的振型作自由衰减振动,通过激光测量液体表面波高的自由衰减曲线,从而精确得到液体晃动的自然频率与对应的阻尼比系数,测得晃动频率与理论频率结果吻合良好,表明本文试验识别方法有效。     

Effects of spatial modes on ladar vibration signature estimation

Ladar-based vibrometry has been shown to be a powerful technique in enabling the plant identification of machines. Rather than sensing the geometric shape of a target laser vibrometers sense motions of the target induced by moving parts within the system. Since the target need not be spatially resolved, vibration can be sensed reliably and provide positive identification at ranges beyond the imaging limits of the aperture. However, as the range of observation increases, the diffraction-limited beam size on the target increases as well, and may encompass multiple vibrational modes on the target's surface. As a result, vibration estimates formed from large laser footprints illuminating multiple modes on a vibrating target will experience a degradation. This degradation is manifest as a spatial low-pass filtering effect: high-order mode shapes, associated with high-frequency vibrations, will be averaged out while low-frequency vibrations will be affected less. A model to predict this phenomenology is proposed for both pulse-pair and cw vibrometry systems. The cw model is compared to results obtained using an off-the-shelf laser vibrometry system.     

Micropatterning: Ultrafast Large‐Area Micropattern Generation in Nonabsorbing Polymer Thin Films by Pulsed Laser Diffraction (Small 6/2011)

An ultrafast, parallel, and beyond‐the‐master micropatterning technique for ultrathin (30?400 nm) nonabsorbing polymer films by diffraction of laser light through a 2D periodic aperture is reported. The redistribution of laser energy absorbed by the substrate causes self‐organization of polymer thin films in the form of wrinklelike surface relief structures caused by localized melting and freezing of the thin film. Unlike conventional laser ablation and laser writing processes, low laser fluence is employed to only passively swell the polymer as a pre‐ablative process without loss of material, and without absorption/reaction with incident radiation. Self‐organization in the thin polymer film, aided by the diffraction pattern, produces microstructures made up of thin raised lines. These regular microstructures have far more complex morphologies than the mask geometry and very narrow line widths that can be an order of magnitude smaller than the openings in the mask. The microstructure morphology is easily modulated by changing the film thickness, aperture size, and geometry, and by changing the diffraction pattern.