In situ compatibilization of maleated thermoplastic starch/polyester melt‐blends by reactive extrusion

This article concerns the utilization of maleated thermoplastic starch (MTPS) in the reactive extrusion melt‐blending with poly(butylene adipate‐co‐terephthalate) (PBAT) in blown film applications. First, MTPS was prepared from cornstarch with glycerol (plasticizer) and maleic anhydride (MA; esterification agent). MTPS was then melt‐blended with PBAT in a subsequent downstream extrusion operation. The effects of both polyester and MA contents were studied on the physicochemical parameters of melt‐blends. For high polyester fractions (>60 wt%), PBAT‐g‐MTPS graft copolymers were obtained through transesterification reactions. They were promoted by the MA‐derived acidic moieties grafted onto the starch backbone as shown by selective Soxhlet extraction experiments and FTIR analyses. At lower polyester content, no significant reaction occurred more likely due to an inversion in the phase morphology between both components. Tensile properties of PBAT‐g‐MTPS graft copolymer containing 70 wt% polyester were much higher as the TPS/PBAT melt‐blend modified with MA. This can be explained by a finer morphology of the dispersed phase in the continuous PBAT matrix, and an increased interfacial area for the grafting reaction as attested by morphological studies. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers.     

Effect of some compatibilizing agents on clay dispersion of polypropylene‐clay nanocomposites

Polypropylene (PP)‐clay nanocomposites were obtained and studied by using three different coupling agents, glycidyl methacrylate (GMA), acrylic acid (AA), and maleic anhydride (MA). Three different clays, natural montmorillonite (Cloisite Na+) and chemically modified clays Cloisite 20A and Cloisite 30B, have also been used. Nanocomposites were prepared by melt‐blending in a twin‐screw extruder using two mixing methods: two‐step mixing and one‐step mixing. The relative influence of each factor was observed from structural analysis by WAXD, POM, TEM, and mechanical properties. The results were analyzed in terms of the effect of each compatibilizing agent and incorporation method in the clay dispersion and mechanical properties of the nanocomposite. Experimental results showed that clay dispersion and interfacial adhesion are greatly affected by the kind of matrix modification. The polarity and reactivity of polar groups give as a result better interfacial adhesion and subsequent mechanical performance. PP‐g‐GMA and PP‐g‐MA were better compatibilizing agents than PP‐g‐AA. Better dispersion and exfoliation for the nanoclays were obtained when using two‐step mixing than one‐step mixing conditions. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4748–4756, 2006     

Antibacterial activity and antistatic composites of polyester/Ag‐SiO2 prepared by a sol–gel method

Poly(butylene adipate‐co‐terephthalate) (PBAT) composites containing silver‐silica (Ag‐SiO₂) were prepared using an in‐situ sol–gel process. Maleic anhydride‐grafted PBAT (PBAT‐g‐MA) and multihydroxyl‐functionalized Ag‐SiO₂ were used to improve the compatibility and dispersibility of Ag‐SiO₂ within the PBAT matrix. The composites were characterized morphologically using transmission electron microscopy and chemically using Fourier transform infrared spectrometry. The existence of Ag‐SiO₂ nanoparticles on the substrate was confirmed by the ultraviolet–visible absorption spectra. The antibacterial and antistatic properties of the composites were evaluated whether SiO₂ enhanced the electrical conductivity was tested as well as whether Ag enhanced the antibacterial activity of the PBAT‐g‐MA/SiO₂ or PBAT/SiO₂ composites. The PBAT‐g‐MA/SiO₂ or PBAT/SiO₂ composite that contained Ag had better antibacterial activity (more than 1.3‐fold). The functionalized PBAT‐g‐MA/Ag‐SiO₂ composite can markedly enhanced antibacterial and antistatic properties due to the carboxyl groups of maleic anhydride, which acted as coordination sites for the Ag‐SiO₂ phase, allowing the formation of stronger chemical bonds. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Preparation,crystallization, and properties of biodegradable poly(butylene adipate‐co‐terephthalate)/organomodified montmorillonite nanocomposites

Intercalated and exfoliated nanocomposites of biodegradable poly(butylene adipate‐co‐terephthalate) (PBAT) and Cloisite 30B (C30B) were fabricated by a solution‐casting method to study the effects of the clay loading on the crystallization behavior, thermal stability, and dynamic mechanical properties of PBAT in PBAT/C30B nanocomposites. X‐ray diffraction and transmission electron microscopy results indicated the formation of exfoliated nanocomposites at low clay loadings (<5 wt %) and a mixture of exfoliated and intercalated nanocomposites with a clay content of 8 wt % throughout the PBAT matrix. Nonisothermal melt crystallization studies indicated that C30B enhanced the crystallization of PBAT, apparently because of a heterogeneous nucleation effect. Moreover, an attempt was made to quantitatively study the influence of the presence of C30B and its contents on the nucleation activity of PBAT in the PBAT/C30B nanocomposites. The thermal stability of PBAT decreased slightly in the nanocomposites. However, the storage modulus of PBAT apparently increased with the C30B loading increasing in the PBAT/C30B nanocomposites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Biodegradable PBAT/Starch Nanocomposites

Starch-based biodegradable banocomposites of poly(butylene adipate-co-terephthalate) [PBAT] and organically modified nanoclays were prepared using melt intercalation technique in Haake Torque Rheocord 9000. Two different organically modified nanoclays Cloisite C20A and Cloisite C30B at various wt% (1, 3, 5) have been used for fabrication of nanocomposites. Starch was gelatinized to prepare thermoplastic starch (TPS) for increasing the compatibility with the PBAT matrix. Subsequently, films of PBAT/TPS blends at various TPS contents (10, 20, 30, 40) wt% and PBAT/TPS Organoclay biodegradable blend nanocomposites at different wt% of nanoclays were prepared using solvent casting method. The interfacial region between the biodegradable polymer matrix and the clays were also modified with grafting of Maleic anhydride (MA) with PBAT chains, during melt blending through two stage reactive extrusion process. Mechanical tests revealed an increase in tensile modulus and elongation at break with the incorporation of 30 wt% TPS and C30B nanoclay to the tune of 44.45% and 776.9% as compared with PBAT matrix. PBAT/TPS30 wt%/C30B3wt% shows maximum tensile modulus and elongation at break due to intercalation of silicate layers resulting from similarity in the surface polarity and interactions of C30B with TPS. Morphology of PBAT/TPS30%/C30B3% biodegradable blend nanocomposite studied using WAXD and SEM indicated intercalation and improved dispersion of TPS within PBAT with incorporation of C30B. Dynamical mechanical analysis of PBAT/TPS/C30B biodegradable blend nanocomposite revealed an increase of storage modulus and glass transition temperatures of PBAT with addition of nanoclays. Further Biodegradation test also confirmed higher biodegradability of PBAT in presence of TPS and C30B.     

Clay‐containing block copolymer nanocomposites with aligned morphology prepared by extrusion

Clay‐containing nanocomposites of polystyrene‐b‐poly(ethylene‐co‐butylene)‐b‐polystyrene (SEBS) copolymers having cylindrical domains were obtained by melt extrusion using a tape die. One type of sample (SEBS‐MA) had maleic anhydride attached to the middle block. Two types of organoclays were added, namely Cloisite 20A and Cloisite 30B. Small angle X‐ray scattering and transmission electron microscopy (TEM) analyses showed that the addition of 20A clay to SEBS and SEBS‐MA resulted in nanocomposites with intercalated and partially exfoliated structures, respectively. The addition of 30B clay to SEBS and SEBS‐MA promoted the formation of composites containing relatively large micron‐sized and partially exfoliated clay particles, respectively. Our TEM analysis revealed that clay particles embedded in SEBS are preferably in contact with the polystyrene cylindrical domains, while in SEBS‐MA they are in contact with the maleated matrix. The extrusion processing promoted alignment of the axes of the polystyrene cylinders along the extrusion direction in all samples, and the basal planes of the clay particles were mostly parallel to the main external surfaces of the extruded tapes. © 2013 Society of Chemical Industry     

Synthesis and characterization of epoxy based nanocomposites

Epoxy‐clay nanocomposites were synthesized to examine the effects of the content and type of different clays on the structure and mechanical properties of the nanocomposites. Diglycidyl ether of bisphenol‐A (epoxy) was reinforced by 0.5–11 wt % natural (Cloisite Na⁺) and organically modified (Cloisite 30B) types of montmorillonite. SEM results showed that as the clay content increased, larger agglomerates of clay were present. Nanocomposites with Cloisite 30B exhibited better dispersion and a lower degree of agglomeration than nanocomposites with Cloisite Na⁺. X‐ray results indicated that in nanocomposites with 3 wt % Cloisite 30B, d‐spacing expanded from 18.4 Å (the initial value of the pure clay) to 38.2 Å. The glass transition temperature increased from 73°C, in the unfilled epoxy resin, to 83.5°C in the nanocomposite with 9 wt % Cloisite 30B. The tensile strength exhibited a maximum at 1 wt % modified clay loading. Addition of 0.5 wt % organically modified clay improved the impact strength of the epoxy resin by 137%; in contrast, addition of 0.5 wt % unmodified clay improved the impact strength by 72%. Tensile modulus increased with increasing clay loading in both types of nanocomposites. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1081–1086, 2005     

The effect of clay type and of clay–masterbatch product in the preparation of polypropylene/clay nanocomposites

Clay containing polypropylene (PP) nanocomposites were prepared by direct melt mixing in a twin screw extruder using different types of organo‐modified montmorillonite (Cloisite 15 and Cloisite 20) and two masterbatch products, one based on pre‐exfoliated clays (Nanofil SE 3000) and another one based on clay–polyolefin resin (Nanomax‐PP). Maleic anhydride‐grafted polypropylene (PP‐g‐MA) was used as a coupling agent to improve the dispersability of organo‐modified clays. The effect of clay type and clay–masterbatch product on the clay exfoliation and nanocomposite properties was investigated. The effect of PP‐g‐MA concentration was also considered. Composite morphologies were characterized by X‐ray diffraction (XRD), field emission gun scanning electron microscopy (FEG‐SEM), and transmission electron microscopy (TEM). The degree of dispersion of organo‐modified clay increased with the PP‐g‐MA content. The thermal and mechanical properties were not affected by organo‐modified clay type, although the masterbatch products did have a significant influence on thermal and mechanical properties of nanocomposites. Intercalation/exfoliation was not achieved in the Nanofil SE 3000 composite. This masterbatch product has intercalants, whose initial decomposition temperature is lower than the processing temperature (T ～ 180°C), indicating that their stability decreased during the process. The Nanomax‐PP composite showed higher thermal and flexural properties than pure PP. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of interfacial interaction on the crystallization and mechanical properties of PP/nano‐CaCO3 composites modified by compatibilizers

To investigate the effect of interfacial interaction on the crystallization and mechanical properties of polypropylene (PP)/nano‐CaCO₃ composites, three kinds of compatibilizers [PP grafted with maleic anhydride (PP‐g‐MA), ethylene–octene copolymer grafted with MA (POE‐g‐MA), and ethylene–vinyl acetate copolymer grafted with MA (EVA‐g‐MA)] with the same polar groups (MA) but different backbones were used as compatibilizers to obtain various interfacial interactions among nano‐CaCO₃, compatibilizer, and PP. The results indicated that compatibilizers encapsulated nano‐CaCO₃ particles, forming a core–shell structure, and two interfaces were obtained in the compatibilized composites: interface between PP and compatibilizer and interface between compatibilizer and nano‐CaCO₃ particles. The crystallization and mechanical properties of PP/nano‐CaCO₃ composites were dependent on the interfacial interactions of these two interfaces, especially the interfacial interaction between PP and compatibilizer. The good compatibility between PP chain in PP‐g‐MA and PP matrix improved the dispersion of nano‐CaCO₃ particles, favored the nucleation effect of nano‐CaCO₃, increased the tensile strength and modulus, but reduced the ductility and impact strength of composites. The partial compatibility between POE in POE‐g‐MA and PP matrix had little effect on crystallization and mechanical properties of PP/nano‐CaCO₃ composites. The poor compatibility between EVA in EVA‐g‐MA and PP matrix retarded the nucleation effect of nano‐CaCO₃, and reduced the tensile strength, modulus, and impact strength. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Properties of poly(butylene adipate‐co‐terephthalate) and sunflower head residue biocomposites

Utilization of low‐value agricultural waste for polymer composite materials has great environmental and economical benefits. Sunflower head residue (SHR) as an agricultural waste may be used as a reinforcement in polymeric materials because of its fiber characteristics. In this work, composites of biodegradable poly(butylene adipate‐co‐terephthalate) (PBAT) and SHR were prepared via melt‐extrusion compounding. To improve interfacial compatibility, maleic anhydride (MA) grafted PBAT (PBAT‐g‐MA) was prepared and used as a compatibilizer for the PBAT/SHR composites. The effects of the concentrations of SHR and PBAT‐g‐MA on the morphology, mechanical properties, melt rheology, and water resistance of the composites were examined. Interfacial adhesion between phases in the PBAT/SHR composites was enhanced by the introduction PBAT‐g‐MA as interface‐strengthening agent, resulting in improved mechanical properties and moisture resistance of the composite. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44644.     

Polypropylene/clay nanocomposites: An innovative one‐pot process

This work discloses a novel one‐pot preparation method of polypropylene (PP)/clay nanocomposites with high degree of clay delamination and improved thermal, mechanical and rheological properties. The in situ simultaneous synthesis of carboxylate clay from native clay and ionomer of PP‐graft maleic anhydride (PP‐g‐MA) through trihydrate sodium acetate addition, combined with water injection in the extrusion process, appears to be a valuable alternative to the use of organoclay for producing PP/PP‐g‐MA/clay nanocomposites. The influence of PP‐g‐MA graft content, and of its ionomer form, onto the clay dispersion has been especially investigated. PP‐g‐MA of low graft content is compared to a home‐made highly grafted PP‐g‐MA synthesized in the presence of N‐bromosuccinimide (NBS). The nanocomposites prepared by combining the use of NBS‐mediated PP‐g‐MA, trihydrate sodium acetate and water injection exhibit the highest clay dispersion. Thermal, rheological, and mechanical properties of the nanocomposites have been measured. POLYM. COMPOS., 36:644–650, 2015. © 2014 Society of Plastics Engineers     

Gasoline permeation behavior and mechanical properties of polyamide 6/nanoclay,polyamide 6/PE‐g‐maleic anhydride blend,and polyamide 6/PE‐g‐maleic anhydride/clay nanocomposite

In this article, polyamide 6 (PA6)/clay nanocomposites, PA6/polyethylene grafted maleic anhydride (PE‐g‐MA) blends, and PA6/PE‐g‐MA/clay nanocomposites were prepared and their gasoline permeation behavior and some mechanical properties were investigated. In PA6/clay nanocomposites, cloisite 30B was used as nanoparticles, with weight percentages of 1, 3, and 5. The blends of PA6/PE‐g‐MA were prepared with PE‐g‐MA weight percents of 10, 20, and 30. All samples were prepared via melt mixing technique using a twin screw extruder. The results showed that the lowest gasoline permeation occurred when using 3 wt % of nanoclay in PA6/clay nanocomposites, and 10 wt % of PE‐g‐MA in PA6/PE‐g‐MA blends. Therefore, a sample of PA6/PE‐g‐MA/clay nanocomposite containing 3 wt % of nanoclay and 10 wt % of PE‐g‐MA was prepared and its gasoline permeation behavior was investigated. The results showed that the permeation amount of PA6/PE‐g‐MA/nanoclay was 0.41 g m^?2 day^?1, while this value was 0.46 g m^?2 day^?1 for both of PA6/3wt % clay nanocomposite and PA6/10 wt % PE‐g‐MA blend. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40150.     

Quantitative analysis of cloisite 93A infused into linear low‐density polyethylene and maleated linear low‐density polyethylene in a supercritical carbon dioxide medium

Linear low‐density polyethylene (LLDPE) is a widely used polymer that can benefit from the enhanced barrier, thermal, and mechanical properties offered by nanoclay fillers. However, optimal property enhancement requires complete exfoliation and uniform dispersion, both of which are difficult to achieve with nanoclay fillers. Supercritical carbon dioxide (scCO₂) processing is an inexpensive and environmentally benign method for exfoliating and dispersing clays into polymers. In a scCO₂ medium under controlled environments, the organically modified clay Cloisite 93A was infused into LLDPE and maleated linear low‐density polyethylene (LLDPE‐g‐MA). Upon microscopic inspection, it was evident that clay infusion was achieved near the surface of the polymer pellet, but no clay found its way into the interior of the pellet. In this article, we describe an analytical method for determining the amount of nanoclay infused into a polymer matrix via Fourier transform infrared analysis. Using this method, we determined the weight percentage of Cloisite 93A infused into LLDPE and LLDPE‐g‐MA. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Compatibilizing effect of starch‐grafted‐poly(L‐lactide) on the poly(ε‐caprolactone)/starch composites

The poly(ε‐caprolactone) (PCL)/starch blends were prepared with a coextruder by using the starch grafted PLLA copolymer (St‐g‐PLLA) as compatibilizers. The thermal, mechanical, thermo‐mechanical, and morphological characterizations were performed to show the better performance of these blends compared with the virgin PCL/starch blend without the compatibilizer. Interfacial adhesion between PCL matrix and starch dispersion phases dominated by the compatibilizing effects of the St‐g‐PLLA copolymers was significantly improved. Mechanical and other physical properties were correlated with the compatibilizing effect of the St‐g‐PLLA copolymer. With the addition of starch acted as rigid filler, the Young's modulus of the PCL/starch blends with or without compatibilizer all increased, and the strength and elongation were decreased compared with pure PCL. Whereas when St‐g‐PLLA added into the blend, starch and PCL, the properties of the blends were improved markedly. The 50/50 composite of PCL/starch compatibilized by 10% St‐g‐PLLA gave a tensile strength of 16.6 MPa and Young's modulus of 996 MPa, respectively, vs. 8.0 MPa and 597 MPa, respectively, for the simple 50/50 blend of PCL/starch. At the same time, the storage modulus of compatibilized blends improved to 2940 MPa. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Thermophysical properties of anhydride‐cured epoxy/nano‐clay composites

Polymer nano‐composites made with a matrix of anhydride‐cured diglycidyl ether of bisphenol A (DGEBA) and reinforced with organo‐montmorillonite clay were investigated. A sonication technique was used to process the epoxy/clay nano‐composites. The thermal properties of the nano‐composites were measured with dynamic mechanical analysis (DMA). The glass transition temperature T_g of the anhydride‐cured epoxy was higher than the room temperature (RT). For samples with 6.25 wt% (4.0 vol%) of clay, the storage modulus at 30°C and at (T_g + 15)°C was observed to increase 43% and 230%, respectively, relative to the value of unfilled epoxy. The clay reinforcing effect was evaluated using the Tandon‐Weng model for randomly oriented particulate filled composites. Transmission electron microscopy (TEM) examination of the nano‐composites prepared by sonication of clays in acetone showed well‐dispersed platelets in the nano‐composites. The clay nano‐platelets were observed to be well‐intercalated/expanded in the anhydride‐cured epoxy resin system. POLYM. COMPOS., 26:42–51, 2005. © 2004 Society of Plastics Engineers.     

Properties of epoxy nanoclay system based on diaminodiphenyl sulfone and diglycidyl ether of bisphenol F: influence of post cure and structure of amine and epoxy

Materials were prepared with Cloisite 30B, diglycidyl ether of bisphenol F and diaminodiphenyl sulfone (DDS) to investigate the relationship between exfoliation and property enhancement. A higher level of exfoliation was found with 4,4′‐DDS than in the material cured with 3,3′‐DDS. The material with 4,4′‐DDS that exhibited a higher degree of exfoliation also resulted in larger improvements in physical properties with nanoclay. Increasing the ratio of trifunctional to difunctional epoxy led to a significant decrease in the level of clay dispersion. Increasing the ratio of trifunctional epoxy in the nanocomposite also caused a decrease in T_g with the addition of nanoclay. However, an increase in T_g with increasing clay loadings was detected in samples with a higher degree of exfoliation, with only difunctional epoxy. Similar behaviour was found for samples with and without a post cure. Excessive post cure led to a decrease in thermal stability in Cloisite 30B‐containing samples. Copyright © 2007 Society of Chemical Industry     

Evaluation of toughening mechanisms of polypropylene/ethylene–octene copolymer/maleic anhydride‐grafted poly(ethylene‐co‐octene)/clay nanocomposite

The toughness of a polypropylene (PP)/ethylene‐octene copolymer (EOC)/maleic anhydride‐grafted poly(ethylene‐co‐octene) (EOC‐g‐MA)/clay nanocomposite and blends of PP/EOC and PP/EOC/EOC‐g‐MA was investigated using Charpy impact and single‐edge‐notch tensile (SENT) tests. In order to understand the toughening mechanisms, impact fracture surfaces and damage zones of single‐edge‐notch samples were studied with scanning electron microscopy and transmission optical microscopy, respectively. It was observed that the addition of EOC‐g‐MA to PP/EOC blend led to improvements in both impact strength and fracture energy of SENT tests because of the enhanced compatibility of the blend, which resulted from reduced EOC particle size and improved interfacial adhesion, and the decreased crystallinity of PP. The incorporation of clay to PP/EOC/EOC‐g‐MA blend caused a further increase of the toughness, owing to the greater decrease in the size of elastomer particles, to the presence of clay tactoids inside the elastomer phase and presumably to debonding of clay layers during the low‐speed SENT tests. The results of microscopic observations showed that the main toughening mechanism in PP/EOC/EOC‐g‐MA blend and PP/EOC/EOC‐g‐MA/clay nanocomposite is crazing. Copyright © 2012 Society of Chemical Industry     

Synthesis and characterization of nylon 6/clay nanocomposites prepared by ultrasonication and in situ polymerization

Nylon 6 nanocomposites were prepared by the in situ polymerization of ε‐caprolactam with ultrasonically dispersed organically modified montmorillonite clay (Cloisite 30B®). Dispersions of the clay platelets with concentrations in the range 1–5 wt % in the monomer were characterized using rheological measurements. All mixtures exhibited shear‐thinning, signifying that the clay particles were dispersed as platelets and forming a “house of cards” structure. Samples with Cloisite concentrations above 2 wt % showed a drop in viscosity between the initial shearing and repeated shearing, indicative of shearing breaking down the initial “house of cards” structures formed on sonication. DMTA measurements of the samples showed an increase in the β‐relaxation temperature with increasing clay concentration. The bending modulus, at temperatures below T_g, showed an increase with increasing clay concentration up to 4 wt %. X‐ray diffraction measurements showed that all nylon 6/Cloisite 30B samples were exfoliated apart from the 5 wt %, which showed that some intercalated material was present. The nylon crystallized into the α‐crystalline phase, which is the most thermodynamically stable form. Preference for this form may be a consequence of the long time associated with the postcondensation step in the synthesis or the influence of the platelets on the nucleation step of the crystal growth. DSC measurements showed a retardation of the crystallization rate of nanocomposite samples when compared with that of pure nylon 6, due to the exfoliated clay platelets hindering chain movement. This behavior is different from that observed for the melt‐mixed nylon 6/clay nanocomposites, which show an enhancement in the crystallization rate. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Tribological behavior of polyamide 66‐based binary and ternary composites

Friction and wear characteristics of polyamide 66 (PA66) and the composites of organoclay modified by styrene–ethylene/butylene–styrene triblock copolymer grafted with 1.84 wt% of maleic anhydride (SEBS‐g‐MA) were studied using an Universal Micro Tribometer reciprocating friction and wear tester. The morphologies of the wear tracks of PA66 and the composites were observed using a scanning electron microscope. The results showed that plastic deformation induced by the traction of the harder steel ball occurred on the worn surfaces of PA66 and the composite which were reinforced by SEBS‐g‐MA copolymer. It was found that the average frictional coefficient and specific wear rate of PA66/SEBS‐g‐MA binary composite are lowest under the same conditions. This indicates that toughness and wear resistance of PA66 matrix are improved with the incorporation of SEBS‐g‐MA copolymer. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Mechanical properties of polypropylene/clay nanocomposites: Effect of clay content,polymer/clay compatibility,and processing conditions

In this work, polypropylene/clay nanocomposites with 0.5, 1, 3, and 5 wt % of montmorillonite (MMT) (unmodified clay) were prepared by intensive mixing at 50 rpm and 10 min of mixing. For the highest clay content (5 wt %), the initial materials or the processing conditions were changed to study their independent effect. On one hand, 10 wt % of PP‐graft‐MA (PP‐g‐MA) was incorporated or MMT was replaced by organomodified clays (C10A and C30B). On the other side, for the initial system, the speed of rotation (100 and 150 rpm) and the mixing time (5 and 15 min) were altered. In all cases, the state of the clay inside the matrix (DRX), the degree of dispersion in the micro (SEM) and nano (TEM) scales, and the rheological and mechanical properties were analyzed. It was found that the stiffness increased with clay content, whereas tensile and impact strength did not significantly change. Although intercalated structures were observed in the composites with unmodified clay, in the composites with modified clay or PP‐g‐MA, improved dispersion of clay in PP was found. The mechanical properties increased accordingly. The degree of dispersion of the filler in the matrix appeared to be unaffected by the changes in the processing conditions introduced. Finally, the elastic modulus was modeled by using an effective filler‐parameter model based on Halpin–Tsai equations, which also allowed estimating the relative degree of dispersion. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009