Evaluation of the confinement effect of nanoclay on the kinetics of styrene atom transfer radical polymerization

The grafting through method was employed to study the effect of nanoclay confinement on the atom transfer radical polymerization (ATRP) of styrene. An ammonium salt containing a double bond on its structure was used as a clay modifier. Employing ATRP to polymerize styrene in the presence of modified montmorillonite resulted in a finely well‐defined polystyrene nanocomposite. The gas chromatography (GC) results showed the linear increase of ln(M₀/M) versus time, which indicated the controlled behavior of the polymerization. Another confirmation of the living nature of the polymerization was the linear increase of molecular weight against monomer conversion concluded from the gel permeation chromatography (GPC) data. Nanoclay exerted acceleration on the polymerization of free polystyrene chains. The polydispersity indexes of polymer chains increased by the addition of nanoclay. In the case of clay‐attached polystyrene chains, number and weight‐average molecular weights were lower than that of freely dispersed polystyrene chains. The polydispersity index of the clay‐attached chains was higher in respect to the freely dispersed polystyrene chains. The living nature of polymer chains was more elucidated by Fourier transform infrared spectroscopy (FTIR). Exfoliation of the clay layers in the polymer matrix of polystyrene nanocomposite containing the lowest amount of nanoclay has proven by Transmission Electron Microscopy (TEM). © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis of clay‐dispersed poly(styrene‐co‐methyl methacrylate) nanocomposite via miniemulsion atom transfer radical polymerization: A reverse approach

Poly(styrene‐co‐methyl methacrylate) nanocomposites were synthesized using reverse atom transfer radical polymerization (RATRP) in miniemulsion. Cetyltrimethylammonium bromide (CTAB) as a cationic surfactant applicable at higher temperatures was used for miniemulsion stabilization. Successful RATRP was carried out by using 4,4′‐dinonyl‐2,2′‐bipyridine (dNbPy) as ligand. Monodispersed droplets and particles with sizes in the range of 200 nm were revealed by dynamic light scattering (DLS). Conversion and molecular weight study was carried out using gravimetry and size exclusion chromatography (SEC) respectively. By adding clay content, a decrease in the conversion and molecular weight and an increase in the PDI value of the nanocomposites are observed. Thermal stability of the nanocomposites in comparison with the neat copolymer is revealed by thermogravimetric analysis (TGA). Increased T_g values by adding clay content was also obtained using differential scanning calorimetry (DSC). Scanning electron microscopy (SEM) images of the nanoconposite with 1 wt % of nanoclay loading, display monodispersed spherical particles with sizes in the range of ～ 200 nm. SEM findings are more compiled with dynamic light scattering (DLS) results. Well‐dispersed exfoliated clay layers in the polymer matrix of the nanocomposite with 1 wt % nanoclay loading is confirmed by transmission electron microscopy (TEM) images and X‐ray diffraction (XRD) data. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Solid‐state mechanical properties of polypropylene/nylon 6/clay nanocomposites

The mechanical and thermomechanical properties as well as microstructures of polypropylene/nylon 6/clay nanocomposites prepared by varying the loading of PP‐MA compatibilizer and organoclay (OMMT) were investigated. The compatibilizer PP‐MA was used to improve the adhesion between the phases of polymers and the dispersion of OMMT in polymer matrix. Improvement of interfacial adhesion between the PP and PA6 phases occurred after the addition of PP‐MA as confirmed by SEM micrographs. Moreover, as shown by the DSC thermograms and XRD results, the degree of crystallinity of PA6 decreased in the presence of PP‐MA. The presence of OMMT increased the tensile modulus as a function of OMMT loading due to the good dispersion of OMMT in the matrix. The insertion of polymer chains between clay platelets was verified by both XRD and TEM techniques. The viscosity of the nanocomposites decreased as PP‐MA loading increased due to the change in sizes of PA6 dispersed phase, and the viscosity increased as OMMT loading increased due to the interaction between the clay platelets and polymer chains. The clay platelets were located at the interface between PP and PA6 as confirmed by both SEM and TEM. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Use of clay-anchored reactive modifier for the synthesis of poly (styrene-co-butyl acrylate)/clay nanocomposite via in situ AGET ATRP

Atom transfer radical polymerization using activators generated by electron transfer (AGET ATRP) was employed to synthesize well-defined poly (styrene-co-butyl acrylate)/clay nanocomposites. Dodecyltrimethylammonium bromide (DDTMAB) and Vinylbenzyltrimethylammonium chloride (VBTMAC) surfactants were used as clay modifier. The classical surfactant is used to expand the interlayer gallery of montmorillonite; however, double bond of reactive modifier participates in chain propagation process and forms clay-attached polymer chains. Subsequently synthesis of attached and free poly (styrene-co-butyl acrylate) chains and their composition was confirmed by Fourier-transform infrared spectroscopy (FTIR) and proton nuclear magnetic resonance spectroscopy (¹H NMR). Narrow distribution of nanocomposites molecular weight was confirmed by gel permeation chromatography (GPC). Partially exfoliated clay layers in the copolymer matrix were revealed by X-ray diffraction (XRD) and transmission electron microscopy (TEM). Thermal properties of the nanocomposites were evaluated by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). Thermal decomposition of the nanocomposites was hindered in the presence of nanoclay. Dynamic mechanical thermal analysis (DMTA) results show that addition of nanoclay was also resulted in enhanced storage modulus (E′) in comparison with the neat copolymer. Lower glass transition temperature of nanocomposites was displayed by DSC.     

Synthesis of hybrid free and nanoporous silica aerogel‐anchored polystyrene chains via in situ atom transfer radical polymerization

Polystyrene nanocomposite with mixed free and anchored chains was synthesized by atom transfer radical polymerization. Attachment of 3‐(trimethoxysilyl)propyl methacrylate with a double bond on the nanoporous silica aerogel surface results in a double bond grafted silica aerogel which could be incorporated into the polystyrene chains by a grafting‐through process. Conversion and molecular weight evaluation was carried out using gas chromatography and gel permeation chromatography, respectively. Double bond containing silica aerogel has an inconsiderable effect on conversion. There is no considerable discrepancy between the molecular weights of the free and anchored chains. Addition of silica aerogel with pendant CC bonds leads to increase of apparent rate constant of polymerization and also molecular weights. This is mainly because of initiator trapping in silica aerogel pores. Every percent of double bond containing silica aerogel with respect to styrene results in trapping of about 0.08 mol of ethyl alpha‐bromoisobutyrate among the silica pores. POLYM. COMPOS., 34:1648–1654, 2013. © 2013 Society of Plastics Engineers     

Synthesis and characterization of clay dispersed polystyrene nanocomposite via atom transfer radical polymerization

Finely well‐defined polystyrene nanocomposites were prepared by ATRP method in bulk at 110°C using organically modified montemorillonite, cloisite 30B. The living nature of ATRP reaction was employed to in situ synthesize tailor‐made polystyrene nanocomposite with narrow molecular weight distribution and controlled molecular weight polystyrene chains. The amount of clay loading and time of swelling of clay in the monomer before polymerization were proved to have a positive effect on polymerization rate and also broadened the molecular weight destribution. The gas chromatography (GC) results showed the linear increase of Ln(M₀/M) versus time, which indicates the controlled/living polymerization in the presence of nanoclay. Another confirmation of the living nature of the polymerization was linear elevation of molecular weight against monomer conversion concluded from gel permeation chromatography (GPC) data. X‐ray diffraction analysis showed the interlayer spacing of nanoclay platelets as well as the exfoliated clay morphology in the nanocomposite samples. Transfer electron microscopy (TEM) revealed the exfoliated morphology of the in situ prepared nanocomposite as opposed to conventional solution‐blending technique which resulted in an intercalated structure. The effect of nanoclay on acceleration of polymerization was proved by GC and GPC; similarly, Fourier transform infrared spectroscopy (FTIR) was used to discuss the reasons of such a rate acceleration. A shifting in the wave number of characteristic bonds of nanoclay after polymerization mostly in the case of O H and Si O bonds, revealed the interaction between polymer chains and clay layers which resulted in an accelerated polymerization process. The living nature of polymeric chains was more elucidated by FTIR data. Atomic force microscopy (AFM) images also confirmed the proper dispersion of nanoparticles in the polymer medium. POLYM. COMPOS., 31:1829–1837, 2010. © 2010 Society of Plastics Engineers     

Significant decreased dielectric constant and loss of polystyrene–clay nanocomposite materials by using long‐chain intercalation agent

Polystyrene–clay nanocomposite (PsCN) materials have been prepared by a free radical polymerization process. Montmorillonite (MMT), modified by two different organics, was investigated: one contains a short chain and three benzyl groups on the ammonium ion (DAETPB), while the other contains a long chain (HTAC). The organic modification determines the extent of exfoliation or intercalation of the materials. Exfoliation is more likely to occur using HTAC, as then the gallery of clay has been opened more due to the long chain structure. Exfoliation of MMT in polystyrene (PS) matrix was revealed by X‐ray diffraction (XRD) and transmission electron microscopy (TEM). Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) were employed to confirm the increased thermal stability of these PsCN materials. Dielectric properties of polystyrene‐clay nanocomposites, in the form of film with clay loading from 1.0 to 5.0 wt %, were measured under frequencies of 100 Hz～1 MHz at 25～70°C. Decreased dielectric constant and low dielectric loss were observed for PsCN materials. Especially, the decrease of dielectric constant was found to be related to the extent of exfoliation of clay. It is recognized that the confinement effect of clay results in the suppression of the dielectric response of the nanocomposite materials at low frequency. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2402–2410, 2004     

Preparation and characterization of polystyrene–clay nanocomposites by free‐radical polymerization

The polymerizable cationic surfactant, vinylbenzyldimethylethanolammouium chloride (VBDEAC), was synthesized to functionalize montmorillonite (MMT) clay and used to prepare exfoliated polystyrene–clay nanocomposites. The organophilic MMT was prepared by Na⁺ exchanged montmorillonite and ammonium cations of the VBDEAC in an aqueous medium. Polystyrene–clay nanocomposites were prepared by free‐radical polymerization of the styrene containing intercalated organophilic MMT. Dispersion of the intercalated montmorillonite in the polystyrene matrix determined by X‐ray diffraction reveals that the basal spacing is higher than 17.6 nm. These nanocomposites were characterized by differential scanning calorimetry (DSC), transmission electron micrograph (TEM), thermal gravimetric analysis (TGA), and mechanical properties. The exfoliated nanocomposites have higher thermal stability and better mechanical properties than the pure polystyrene. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 1370–1377, 2002     

Synthesis and dielectric properties of polystyrene‐clay nanocomposite materials

Polystyrene‐clay nanocomposite (PsCN) materials were synthesized and their properties of crystallinity, thermal behavior, and dielectric characteristics were investigated. A polymerizable cationic surfactant, [2‐(dimethylamino)ethyl]triphenylphonium bromide, was used for the intercalation of montmorillonite (MMT). The organophilic MMT was prepared by Na⁺‐exchanged MMT and ammonium cations of a cationic surfactant in an aqueous medium. Organophilic styrene monomers were intercalated into the interlayer regions of organophilic clay hosts followed by a free‐radical polymerization. Exfoliation to 2 wt % MMT in the polystyrene (PS) matrix was achieved as revealed by X‐ray diffraction (XRD) and transmission electron microscopy (TEM). Thermal properties by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) were also studied. The dielectric properties of PsCNs in the form of film with clay loading from 1.0 to 5.0 wt % were measured under frequencies of 100 Hz–1 MHz at 25–70°C. A decreased dielectric constant and low dielectric loss were observed for PsCN materials. The dielectric response at low frequency that originated from dipole orientation was suppressed due to the intercalation of clay materials. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1368–1373, 2004     

Effective enhancement of anticorrosive properties of polystyrene by polystyrene–clay nanocomposite materials

A series of polymer–clay nanocomposite (PCN) materials consisting of polystyrene (PS) and layered montmorillonite (MMT) clay was prepared by effectively dispersing the inorganic nanolayers of MMT clay in the organic PS matrix via in situ thermal polymerization. Organic styrene monomers were first intercalated into the interlayer regions of organophilic clay hosts, followed by a typical free radical polymerization with BPO as the initiator. The as‐synthesized PCN materials were characterized by infrared spectroscopy (IR), wide‐angle powder X‐ray diffraction (XRD) and transmission electron microscopy (TEM). PCN coatings with low clay loading (1 wt %) on cold‐rolled steel (CRS) were found to be superior in anticorrosion to those of bulk PS, based on a series of electrochemical measurements of corrosion potential, polarization resistance and corrosion current in a 5 wt % aqueous NaCl electrolyte. The molecular weights of PS extracted from PCN materials and bulk PS were determined by gel permeation chromatography (GPC) with tetrahydrofuran (THF) as the eluent. The effects of material composition on molecular barrier and thermal stability of PS and PCN materials, in the form of both free‐standing films and fine powders, were also studied by molecular permeability analysis, differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA), respectively. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1970–1976, 2004     

An exfoliated clay‐poly(norbornene) nanocomposite prepared by metal‐mediated surface‐initiated polymerization

An exfoliated clay?polymer nanocomposite was prepared by surface‐initiated ring opening metathesis polymerization (SI‐ROMP) of norbornene on a montmorillonite (MMT) clay with a modified surface. Utilizing the hydrothermal‐silylation reaction between a norbornenyl‐bearing chlorosilane agent and silanol groups of the MMT clay, we were able to bind a metal alkylidene catalyst to the surface in order to grow poly(norbornene) chains directly from the surface using ROMP. Our approach produced nanocomposites having poly(norbornene) chains that are covalently attached to the inorganic substrate, as opposed to most conventional polymer‐clay composites that have ionically tethered chains (via the ammonium‐based modifiers of the organoclay) or physically adsorbed polymers. POLYM. ENG. SCI., 55:2349–2354, 2015. © 2015 Society of Plastics Engineers     

Grafting polystyrene with various graft densities through epoxy groups of graphene nanolayers via atom transfer radical polymerization

A double bond and amine group containing chemical (OD) was synthesized by coupling reaction of ethylenediamine and 3‐(chlorodimethylsilyl)propyl methacrylate. Subsequently, graphene oxide (GO) was functionalized with OD in different densities via ring opening of its epoxy groups. The graphene containing double bond (GOD) was incorporated into polystyrene (PS) chains by a grafting through atom transfer radical polymerization. Grafting of OD at the surface of GO was confirmed by Fourier transform infrared spectroscopy and thermogravimetric analysis (TGA). The interlayer spacing of the graphenes was evaluated by X‐ray diffraction. Molecular weight and PDI values of the free and attached PS chains were studied by size exclusion chromatography. TGA was also used to study the degradation points, char values, and grafting ratios. Relaxation of PS chains in the presence of graphene layers was evaluated by differential scanning calorimetry. Scanning electron and transmission electron microscopies show that flat graphene layers are wrinkled during oxidation and functionalization processes. POLYM. COMPOS., 38:2450–2458, 2017. © 2015 Society of Plastics Engineers     

Effect of clay exfoliation and organic modification on morphological,dynamic mechanical,and thermal behavior of melt‐compounded polyamide‐6 nanocomposites

Polyamide‐6/clay nanocomposites were prepared employing melt bending or compounding technique followed by injection molding using different organically modified clays. X‐ray diffraction and transmission electron microscopy were used to determine the molecular dispersion of the modified clays within the matrix polymer. Mechanical tests revealed an increase in tensile and flexural properties of the matrix polymer with the increase in clay loading from 0 to 5%. C30B/polyamide‐6 nanocomposites exhibited optimum mechanical performance at 5% clay loading. Storage modulus of polyamide‐6 also increased in the nanocomposites, indicating an increase in the stiffness of the matrix polymer with the addition of nanoclays. Furthermore, water absorption studies confirmed comparatively lesser tendency of water uptake in these nanocomposites. HDT of the virgin matrix increased substantially with the addition of organically modified clays. DSC measurements revealed both γ and α transitions in the matrix polymer as well as in the nanocomposites. The crystallization temperature (T_c) exhibited an increase in case of C30B/polyamide‐6 nanocomposites. Thermal stability of virgin polyamide‐6 and the nanocomposites has been investigated employing thermogravimetric analysis. POLYM. COMPOS., 28:153–162, 2007. © 2007 Society of Plastics Engineers     

Preparation of polystyrene–clay nanocomposites via dispersion polymerization using oligomeric styrene‐montmorillonite as stabilizer

This study describes the preparation of polystyrene–clay nanocomposite (PS‐nanocomposite) colloidal particles via free‐radical polymerization in dispersion. Montmorillonite clay (MMT) was pre‐modified using different concentrations of cationic styrene oligomeric (‘PS‐cationic’), and the subsequent modified PS‐MMT was used as stabilizer in the dispersion polymerization of styrene. The main objective of this study was to use the clay platelets as fillers to improve the thermal and mechanical properties of the final PS‐nanocomposites and as steric stabilizers in dispersion polymerization after modification with PS‐cationic. The correlation between the degree of clay modification and the morphology of the colloidal PS particles was investigated. The clay platelets were found to be encapsulated inside PS latex only when the clay surface was rendered highly hydrophobic, and stable polymer latex was obtained. The morphology of PS‐nanocomposite material (after film formation) was found to range from partially exfoliated to intercalated structure depending on the percentage of PS‐MMT loading. The impact of the modified clay loading on the monomer conversion, the polymer molecular weight, the thermal stability and the thermomechanical properties of the final PS‐nanocomposites was determined. Copyright © 2012 Society of Chemical Industry     

Grafting of poly(vinyl chloride) and polypropylene with styrene in a supercritical CO2 solvent medium: Synthesis and characterization

Graft copolymerization of styrene onto poly(vinyl chloride) (PVC) and polypropylene (PP) was carried out in a supercritical CO₂ medium using AIBN as a free radical initiator. The supercritical CO₂ medium served as a reaction medium in addition to being a solvent for the styrene monomer and the free radical initiator. The reaction temperature and pressure were kept above the critical points of the solvent‐monomer mixture to form a homogeneous single‐phase medium. The resulting graft copolymers were characterized using Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and nuclear magnetic resonance (NMR) techniques. The weight percent of grafting was determined using IR absorbance ratio technique. TGA results showed that the thermal stabilily of grafted copolymer of PVC was better than that of PVC, while grafted copolymer of PP had poorer thermal stability than PP. DSC results showed that glass transition temperatures (T_g's) of the grafted copolymers were higher than those of the starting polymers PVC and PP. The presence of polystyrene attached to the backbone polymer was confirmed by ¹H NMR and ¹³C NMR analyses.     

Mechanical properties of polystyrene‐montmorillonite nanocomposites—Prepared by melt intercalation

A series of polymer‐clay nanocomposite (PCN) materials, consisting of thermoplastic polystyrene (PS) sample and dispersing inorganic organoclay platelets, were successfully prepared. First, organoclay was prepared by performing cationic exchange reactions between the sodium ions existing in the interlayer region of the clay mineral and intercalation agent, followed by dispersing the organophilic clay into a PS basis through the melt intercalation approach performed by a twin‐screw mixing method. The as‐prepared PCN materials in the form of a pellet subsequently characterized using the powder X‐ray diffraction (XRD) and the transmission electron microscopy (TEM). In this study, it is found that the wear resistance of PS to be effectively enhanced by the incorporation of low loading organophilic clay platelets. The surface morphological image for the neat PS and PS‐clay after a wear resistance test has also been compared and identified by the scanning electron microscopy (SEM). Furthermore, the effect of organoclay on three other different measurement types of mechanical properties for as‐prepared PCN materials, e.g., flexural tests, impact tests, and micron‐nano indenter tests were performed and compared. Generally, PCN materials exhibited an obvious enhancement of mechanical properties of neat polymer by an incorporated low loading of organophilic clay platelets into a polystyrene matrix used for the evaluation of mechanical properties as‐prepared samples. For example, mechanical strength (excepting flexural strength) almost remain same beyond 3 wt % clay loading in PS, whereas much detrimental effect being observed in the wear loss in case of PCNs with 5 wt % clay than 3 wt %. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis and characterization of poly (styrene‐b‐[(butadiene)1−x‐(ethylene‐co‐butylene)x] ‐b‐styrene) star‐like molecular polymers produced by partial hydrogenation of SBS

This article reports the synthesis and characterization of four arm star‐shaped poly(styrene‐b‐[(butadiene)_1?x‐(ethylene‐co‐butylene)_x]‐b‐styrene) (SBEBS) copolymers. A series of SBEBS copolymers with different compositions of the elastomeric block were produced by hydrogenating a given poly(styrene‐b‐butadiene‐b‐styrene) (SBS) copolymer using a catalyst prepared from bis(η⁵‐cyclopentadienyl)titanium(IV) dichloride and n‐butyllithium. The characterization was accomplished by proton nuclear magnetic resonance spectroscopy (¹H NMR), infrared spectroscopy (FTIR), gel permeation chromatography (GPC), differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and thermogravimetric analysis (TGA). The results indicate that there is a selective saturation of the polybutadiene block over the polystyrene block; this selectivity was determined by the Ti/Li molar ratio and the concentration of Ti. It was observed that the saturation rate of the 1,2‐vinyl was higher than that of the 1,4‐trans and 1,4‐cis poly(butadiene)‐b isomers. The DSC and DMA results indicate that the degree of hydrogenation had a profound effect on the polymer's relaxation behavior. All samples exhibited a biphasic system behavior with two distinct transitions corresponding to the elastomeric and polystyrene blocks. SBEBS copolymers with higher saturation levels (>33%) exhibited a crystalline character. The TGA results indicated a characteristic weight loss temperature in all samples, with slightly higher thermal degradation stabilities in the materials with higher degrees of saturation. POLYM. ENG. SCI., 54:2332–2344, 2014. © 2013 Society of Plastics Engineers     

Crystalline morphology at the interface between polyethylene‐grafted glass and polyethylene

Adhesion measurements performed on a polyethylene (PE)‐grafted‐glass interface showed that the structure of the PE free chains (matrix) was an important parameter. The fracture energy was higher for interfaces prepared from a linear matrix, such as high‐density polyethylene (HDPE), than for those from a branched PE [low‐density polyethylene (LDPE)]. Therefore, the microstructure of the grafted PE/PE matrix interface or interphase was investigated as a function of the molar masses of the connectors and the structure (linear or branched) of the free PE matrix chains. As the grafted chains were linear, a cocrystalline structure with free chains of the HDPE matrix was generated. PE connecting chains led to a low capacity for cocrystallization with LDPE. Cocrystallization was studied with blends based on functionalized PE chains and PE matrices. These blends were assumed to be miscible, as substantiated by a single differential scanning calorimetry (DSC) peak. The DSC analyses were confirmed by wide‐angle X‐ray scattering, which revealed a crystalline orientation of the chains in the interphase, that is, in the vicinity of the glass surface. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 214–229, 2003     

Clay induced thermoplastic crystals in thermoset matrix: Thermal,Dynamic mechanical,and morphological analysis of clay/nylon‐6‐epoxy nanocomposites

A novel procedure to synthesize in situ clay/nylon‐6 composite suspension was explored via anionic solution polymerization. The suspension was efficiently blended with water‐based epoxy resin using mechanical stirrer at room temperature. Hence, a 3‐component coating system was obtained consisting of nano‐clay, nylon‐6 and epoxy resin. Large number of coatings and films were prepared with variation in clay and nylon‐6 loading. Concentration of clay was found to have profound effect on crystallinity of nylon‐6, thereby affecting the overall properties of clay/nylon/epoxy composite. All the films were characterized for thermal and dynamic mechanical behavior using differential scanning calorimeter (DSC) and dynamic mechanical analysis (DMA). Lower amount of clay was found to increase the crystallinity of nylon‐6 which in turn increased the plasticization of epoxy resin indicated by reduction in T_g. A multiphase morphology with distinct amorphous and crystalline zones was observed under scanning electron microscopy (SEM). A remarkable symmetrical morphology with branched dendritic crystal structure was observed for few of the clay/nylon/epoxy system. POLYM. COMPOS., 37:2206–2217, 2016. © 2015 Society of Plastics Engineers     

Study of the effect of organic clay on the shear‐induced crystallization of high‐density polyethylene through dynamic‐packing injection molding

Organic nanoparticles as heterogeneous nucleators have a great effect on the crystallization of polymer matrices in nanocomposite systems, and the effect will be enhanced under shear flow. A home‐made dynamic‐packing injection molding (DPIM) device was developed to explore the effect of organic clay on the shear‐induced crystallization of high‐density polyethylene (HDPE). Differential scanning calorimetry (DSC), wide‐angle X‐ray diffraction (WAXD) and scanning electron microscopy (SEM) were used to characterize the flow‐induced crystalline structure of HDPE/clay nanocomposite injection moldings. It was found that higher crystallinity and thicker crystal planes which contribute to the improvement of mechanical properties were achieved in HDPE/clay nanocomposite samples prepared by DPIM. DSC results clearly showed that an increase of about 16% in crystallinity was achieved in dynamic HDPE/clay nanocomposite samples compared with traditional unfilled HDPE samples. WAXD confirmed that dynamic HDPE/clay nanocomposite samples had maximum crystal sizes at the (110) and (200) planes of 335 and 305 Å, respectively. SEM images indicated that the arrangement of crystalline structures in dynamic HDPE/clay samples was altered slightly compared with unfilled HDPE samples prepared using the same processing parameters. The results showed that organic clay was beneficial for increasing crystallinity and crystal size in the HDPE/clay nanocomposite system under shear flow. Meanwhile the arrangement of crystalline structures was insignificantly affected by the organic clay, and the preferred regular arrangement of lamellae could still be formed in the dynamic HDPE/clay nanocomposite system. Copyright © 2010 Society of Chemical Industry