Blends of poly(2,6‐dimethyl‐1,4‐phenylene oxide)/polyamide 6 toughened by maleated polystyrene‐based copolymers: Mechanical properties,morphology, and rheology

Poly(2,6‐dimethyl‐1,4‐phenylene oxide)/polyamide 6 (PPO/PA6 30/70) blends were impact modified by addition of three kinds of maleated polystyrene‐based copolymers, i.e., maleated styrene‐ethylene‐butylene‐styrene copolymer (SEBS‐g‐MA), maleated methyl methacrylate‐butadiene‐styrene copolymer (MBS‐g‐MA), and maleated acrylonitrile‐butadiene‐styrene copolymer (ABS‐g‐MA). The mechanical properties, morphology and rheological behavior of the impact modified PPO/PA6 blends were investigated. The selective location of the maleated copolymers in one phase or at interface accounted for the different toughening effects of the maleated copolymer, which is closely related to their molecular structure and composition. SEBS‐g‐MA was uniformly dispersed in PPO phase and greatly toughened PPO/PA6 blends even at low temperature. MBS‐g‐MA particles were mainly dispersed in the PA6 phase and around the PPO phase, resulting in a significant enhancement of the notched Izod impact strength of PPO/PA6 blends from 45 J/m to 281 J/m at the MBS‐g‐MA content of 20 phr. In comparison, the ABS‐g‐MA was mainly dispersed in PA6 phase without much influencing the original mechanical properties of the PPO/PA6 blend. The different molecule structure and selective location of the maleated copolymers in the blends were reflected by the change of rheological behavior as well. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

High char‐yielding poly[acrylonitrile‐co‐(itaconic acid)‐co‐(methyl acrylate)]: synthesis and properties

Polyacrylonitrile terpolymers of various compositions consisting of acrylonitrile (AN), itaconic acid (IA) and methyl acrylate (MA) were synthesized by solution polymerization in dimethylsulfoxide. Increase in concentration of either IA or MA retarded the overall polymerization rate and the polymer molecular weight. The system consisting of AN + MA and varying IA concentration was more prone to retardation in comparison with the system composed of AN + IA with variable MA concentration. The retardation factors were quantified. Minor quantities of MA boost the reactivity of IA in the terpolymer system. The terpolymer was richer in MA vis‐à‐vis the feed. The thermal characteristics of the terpolymer were examined as a function of its composition. In contrast to the copolymer of AN and IA requiring 1–1.5 mol% IA, the terpolymer required an IA content of approximately 2.5 mol% for optimum thermal stability. The polymer with 90 mol% AN, 2.5 mol% IA and 7.5 mol% MA exhibited reasonably good char‐forming characteristics and thermal stability. The overall crystallinity and crystallite size of the polymers were found to decrease on incorporation of the comonomers. The ‘aromatization index’ of the copolymer increased with the temperature of pyrolysis through re‐organization of the tetrahydropyridine ladder structure. Copyright © 2005 Society of Chemical Industry     

Synthesis and property behavior of dioctyl phthalate plasticized styrene–acrylate particles by Shirasu porous glass emulsification and subsequent suspension copolymerization

Two‐phase model styrene–acrylate copolymers were synthesized with a soft phase consisting of methyl acrylate, butyl acrylate, and butyl methacrylate. Besides the styrenic copolymers, copolymers containing a hard phase of methyl methacylate and methyl acrylate were also synthesized. Comonomer droplets with a narrow size distribution and fair uniformity were prepared using an SPG (Shirasu porous glass) membrane having pore size of 0.90 μm. After the single‐step SPG emulsion, the emulsion droplets were composed mainly of monomers, hydrophobic additives, and an oil‐soluble initiator, suspended in the aqueous phase containing a stabilizer and inhibitor. These were then transferred to a reactor, and subsequent suspension polymerization was carried out. Uniform copolymer particles with a mean diameter ranging from 3 to 7 μm, depending on the recipe, with a narrow particle size distribution and a coefficient of variation of about 10% were achieved. Based on the glass‐transition temperatures, as measured by differential scanning calorimetry, the resulting copolymer particles containing a soft phase of acrylate were better compatibilized with a hard phase of methyl methacrylate than with styrene with dioctyl phthalate (DOP) addition. Glass‐transition temperatures of poly(MMA‐co‐MA) particles were strongly affected by the composition drift in the copolymer caused by their substantial difference in reactivity ratios. Incorporation of DOP in the copolymer particles does not significantly affect the glass‐transition temperature of MMA‐ or MA‐containing copolymer particles, but it does affect the St‐containing copolymer and particle morphology of the copolymers. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3037–3050, 2003     

Viscoelastic properties of reactive and non‐reactive blends of ethylene‐methyl acrylate copolymers with styrene‐maleic anhydride copolymer

The effects of compatibilizing reactions on the viscoelastic properties and morphology of ethylene‐methyl acrylate copolymers were studied. Potentially reactive blends of styrene‐maleic anhydride copolymer (SMAH) and a terpolymer of ethylene/methyl acrylate/glycidyl methacrylate (E‐MA‐GMA) were compared with a non‐reactive blend of SMAH and an ethylene/methyl acrylate (E‐MA) copolymer with similar rheological properties. Melt mixing was carried out in a batch mixer and in a co‐rotating twin screw extruder. The morphology of the reactive blends showed smaller domain sizes than the non‐reactive blends, and the viscoelastic properties of the blends were very different. The storage and loss moduli and the complex viscosity of the reactive blends were greater than those of non‐reactive blends. The reactive blends had a higher zero shear viscosity, plateau modulus and mean relaxation time than their non‐reactive counterparts, indicating a higher degree of melt elasticity. The melt elasticity was maximum at 25% functionalized ethylene‐methyl acrylate concentration.     

Flow behavior in a corotating twin‐screw extruder of pure polymers and blends: Characterization by fluorescence monitoring technique

The objective of this work was to investigate the flow behavior of pure polymers and blends, especially miscible polymer/polymer systems, in a corotating twin‐screw extruder (TSE) using an online fluorescence monitoring device. An immiscible blend was also studied for the sake of comparison. The fluorescence signal was obtained by using synthesized fluorescence tracers added to the melt at very low concentrations. These tracers consisted of two styrene‐maleic anhydride copolymers (SMA) labeled with anthracene. The investigated blends were SMA8 (8 wt % of MA in SMA)/polystyrene (PS), SMA14 (14 wt % of MA in SMA)/styrene acrylonitrile copolymer (SAN), and poly(methyl methacrylate) (PMMA)/ethyl acrylate‐methyl methacrylate copolymer (PMMAEA). The residence time distribution (RTD), the mean residence time (t ), the dimensionless variance (σ_θ²), the Peclet number (Pe) and the fluorescence peak intensity distribution of pure polymers and binary polymer systems were investigated and interpreted in terms of polymers rheological properties. It was observed that polymers presenting higher viscosity or higher pressure showed longer residence time. A difference in behavior was also observed for the RTD of miscible and immiscible blends. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Rheological properties of poly(acrylonitrile‐co‐methyl acrylate)/clay nanocomposites prepared via emulsion polymerization

Poly(acrylonitrile‐co‐methyl acrylate)/clay nanocomposites were prepared by free radical polymerization in emulsion using 2‐acrylamido‐2‐methyl‐1‐propanesulphonic acid (AMPS) as a compatibilizer. The resultant nanocomposites were of partially exfoliated morphology despite the variations in clay content among the nanocomposites, as confirmed by transmission electron microscopy and small‐angle X‐ray scattering analysis. Rheological studies of these materials were carried out using parallel plate geometry. The storage modulus increased monotonically with increasing clay content throughout the frequency range studied. However, the neat copolymer, poly(acrylonitrile‐co‐methyl acrylate) and its nanocomposites, exhibited long relaxation behavior as the storage modulus (G′) was greater than the loss modulus (G″) throughout the angular frequency range studied. The complex viscosity of the nanocomposites increased with increasing clay content and they exhibited shear‐thinning behavior. Despite the enhanced rheological properties observed, the copolymer and its nanocomposites underwent structural changes during oscillatory measurements due to cyclization reactions. POLYM. COMPOS., 32:59–66, 2011. © 2010 Society of Plastics Engineers     

Synthesis of phosphorus‐containing flame‐retardant antistatic copolymers and their applications in polypropylene

By adjusting the molar ratios of antistatic monomer of octyl phenol ethylene oxide acrylate (denoted as AS), rigid monomer of methyl methacrylate (denoted as MMA), and flame‐retardant monomer of 2‐(phosphoryloxymethyl oxyethylene) acrylate (denoted as FR), a series of flame‐retardant antistatic copolymers poly (octyl phenol ethylene oxide acrylate‐co‐methyl methacrylate‐co‐phosphoryloxymethyl oxyethylene acrylate) (donated as AMF) were synthesized through radical polymerization. Among the obtained copolymers, two copolymers, AMF162 (the feed molar ratio of AS, MMA, and FR as 1 : 6 : 2) and AMF1104 (the feed molar ratio of AS, MMA, and FR as 1 : 10 : 4) with different concentrations were added into polypropylene (PP) to prepare PP‐AMF162 and PP‐AMF1104 series of composites. The thermal stability, limiting oxygen index, the antistatic property, and mechanical properties of PP composites were tested and analyzed. PP‐AMF162 series composites have excellent antistatic effect. When the AMF162 content was equal to or <15 wt %, the impact strength of PP‐AMF162 composites was higher than that of pure PP. The results indicated that copolymer AMF162 was a suitable flame‐retardant and antistatic additive for PP. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41677.     

Water‐swellable hydrophobic porous copolymer resins based on divinylbenzene and acrylonitrile. I. Water‐swelling behavior

Hydrophobic porous copolymer resins based on divinylbenzene (DVB) and acrylonitrile (AN) could be prepared as directly swellable in water by using purified DVB (98.8%) and technical DVB (79.3%) in the presence of 1,2‐dichloroethane as porogen. Compared with the resins based on DVB and methyl acrylate (MA/DVB resins), the AN/DVB resins thus obtained are water‐swellable over a wider range of copolymer compositions, and the swelling ability of the AN/DVB resins in water was further confirmed by investigating the water‐swelling behavior of the AN/DVB resins undergoing solvent treatment. The copolymer composition (AN and DVB contents) of the resins and the property of the porogen affect the water‐swellable behavior of the AN/DVB resins profoundly. The results in this paper provide additional evidence to support the hypothesis that the swelling ability of a hydrophobic porous copolymer in water originates from the existence of the inner stresses in the strained polymer network of the resins and the weak interaction between polymer and water that is negligible in the case of a conventional hydrophobic polymer. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 2041–2049, 2004     

Effect of Copolymer Composition on the Dynamic Mechanical and Thermal Behaviour of Butyl Acrylate‐Acrylonitrile Copolymers

This article reports data on the dynamic mechanical and thermal behaviour of butyl acrylate‐acrylonitrile copolymers and their variation with copolymer composition. The copolymers were prepared by emulsion polymerisation techniques, using potassium peroxodisulfate initiator at 80 ± 2 °C. Films were prepared from the latex by casting and analysed by differential scanning calorimetry (DSC), dynamic mechanical thermal analysis (DMTA) and thermogravimetric analysis (TGA). For copolymer with 0.7 weight fraction of butyl acrylate the dynamic mechanical behaviour was identical to the synthetic rubber NBR (acrylonitrile‐butadiene rubber), such that the storage modulus shows a rapid decay with increasing temperature. The damping characteristics, as indicated by the tan δ value, increased as the weight fraction of butyl acrylate in the copolymer increased. The dynamic mechanical data has been analysed with the WLF‐Equation to study the time‐temperature relationship. The dynamic mechanical properties and glass transition data point to the formation of a copolymer, whose properties vary with acrylonitrile content. Thermogravimetric analysis revealed that weight loss occurring at a particular temperature decreases, along with the decomposition rate, with increase in acrylonitrile content. The activation energy (E_a) for the decomposition was calculated using the Coats & Redfern equation. When temperatures for 10% copolymer decomposition are compared from TGA data, the acrylonitrile rich copolymer starts decomposing at a lower temperature, but the rate of decomposition is slower and yields higher char yields.

Effect of copolymer composition on the variation of tan δ (max) at a measuring frequency of 1 Hz.     

Phase separation in random copolymers from high conversion free radical copolymerization, 3

The effect of phase separation in chemically heterogeneous copolymers on the dynamic-mechanical data, i. e. the dynamic shear modulus and mechanical damping, was studied over a wide temperature range for the binary copolymer systems AN/MA, AN/VA, CHMA/MA and S/BA (AN: acrylonitrile, VA: vinyl acetate, CHMA: cyclohexyl methacrylate, MA: methyl acrylate, S: styrene, BA: n-butyl acrylate). Dynamic-mechanical tests are very sensitive to detect two coexisting phases within the chemically heterogeneous copolymers. Additionally, the morphology of the two-phase copolymers was investigated by transmission electron microscopy. Without exception, the studied copolymers show domain-matrix structures of dispersed rubber-like phases in the thermoplastic matrix. The domain sizes depend on the monomer reactivity ratios and the copolymer miscibility.     

Effects of tetramethylpolycarbonate‐block‐poly(styrene‐co‐acrylonitrile) copolymers containing various amounts of acrylonitrile on the interfacial properties of polycarbonate and poly(styrene‐co‐acrylonitrile) blends

Tetramethylpolycarbonate‐block‐poly(styrene‐co‐acrylonitrile) (TMPC‐block‐SAN) block copolymers containing various amounts of acrylonitrile (AN) were examined as compatibilizers for blends of polycarbonate (PC) with poly(styrene‐co‐acrylonitrile) (SAN) copolymers. To explore the effects of block copolymers on the compatibility of PC/SAN blends, the average diameter of the dispersed particles in the blend was measured with an image analyzer, and the interfacial properties of the blends were analyzed with an imbedded fibre retraction technique and an asymmetric double‐cantilever beam fracture test. Reduction in the average diameter of dispersed particles and effective improvement in the interfacial properties was observed by adding TMPC‐block‐SAN copolymers as compatibilizer of PC/SAN blend. TMPC‐block‐SAN copolymer was effective as a compatibilizer when the difference in the AN content of SAN copolymer and that of SAN block in TMPC‐block‐SAN copolymer was less than about 10 wt%. Copyright © 2004 Society of Chemical Industry     

Toughness,dynamic mechanical property,and morphology of polyvinylchloride/acrylonitrile‐styrene‐butyl acrylate blends

Acrylonitrile‐styrene‐butyl acrylate (ASA) graft copolymers with different acrylonitrile (AN) contents, the core‐shell ratio, and tert‐dodecyl mercaptan (TDDM) amounts were synthesized by seed emulsion polymerization. Polyvinylchloride (PVC)/ASA blends were prepared by melt blending ASA graft copolymers with PVC resin. Then the toughness, dynamic mechanical property, and morphology of the PVC/ASA blends were investigated. The results indicated that the impact strength of the PVC/ASA blends increased and then decreased with the increase of the AN content in poly(styrene‐co‐acrylonitrile (SAN) copolymer, and increased with the increase of the core‐shell ratio of ASA. It was shown that brittle‐ductile transition of PVC/ASA blends was dependent on poly(butyl acrylate) (PBA) rubber content in blends and independent of AN content in SAN copolymer. The introduction of TDDM made the toughness of PVC/ASA blends poor. Dynamic mechanical analysis (DMA) curves exhibited that PVC and SAN copolymers were immiscible over the entire AN composition range. From scanning electron microscopy (SEM), it was found that the dispersion of ASA in PVC/ASA blends was dependent on the AN content in SAN copolymer and TDDM amounts. J. VINYL ADDIT. TECHNOL., 22:43–50, 2016. © 2014 Society of Plastics Engineers     

Blends of ethylene–methyl acrylate–acrylic acid terpolymers with ethylene–acrylic acid copolymers: Mechanical and thermomechanical properties

The effect of methyl acrylate content in ethylene–methyl acrylate–acrylic acid (E–MA–AA) terpolymers and acrylic acid content in ethylene–acrylic acid (E–AA) copolymers was investigated in blends of these two materials. The E–MA–AA terpolymer with 8 mol % methyl acrylate was not miscible with any E–AA material no matter what the AA content, whereas the terpolymer with only about 2 mol % methyl acrylate was miscible, at least to some extent, with the E–AA copolymer at high acrylic acid contents. Evidence supporting this conclusion derived from gloss, differential scanning calorimetry testing, and dynamic mechanical measurements. For the E–AA polymer material with the highest acid content, there was a synergistic effect for some properties at low added amounts of E–MA–AA copolymer; the tensile strength and hardness were 10% higher than values for the E–AA copolymer, even though the E–AA copolymer was much stiffer. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2216–2222, 2004     

Influences of co‐monomers and electrolyte acidity on morphological structure of copper‐in‐copolymer gradient film

In this paper, the influences of composition of copolymers and acidity of electrolyte in an electrochemical reactor on morphological structure of copper‐in‐polymer gradient composite film were investigated. For binary copolymers, poly(acrylonitrile‐co‐methyl acrylate) [P(AN‐co‐MA)] and poly(acrylonitrile‐co‐sodium allyl sulfonate) [P(AN‐co‐SAS)], the charged group ? SO in P(AN‐co‐SAS) improves the swelling of the copolymer phase and copper reduction to form gradient morphology; the carboxylic ester group in P(AN‐co‐MA) is not effective because of its poor hydrophilicity, but it is a cooperating component with P(AN‐co‐SAS) to avoid excess of counterion (i.e., Na⁺) in SCF, which might severely interrupt Cu²⁺ coexistence. The swelling of the polymer phase is helpful to decrease the energy of the transfer ions in SCF and to enhance copper deposition and gradient formation. The increase of surface energy because of cluster growth raises the surface energy level of deposited Cu⁰ clusters. The conteraction between these two energy factors allows the size of clusters to be 50–100 nm. The appropriate H⁺ concentration improves active Cu²⁺ reduction and thus deposited gradient copper phase in the copolymer matrix. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 373–380, 2004     

Synthesis and characterization of acrylonitrile methyl acrylate statistical copolymers as melt processable carbon fiber precursors

Statistical (random) copolymers of acrylonitrile (AN) and methyl acrylate (MA) have been synthesized by free radical homogeneous (solution) and heterogeneous (suspension) methods. Selected compositions can be fabricated by environment friendly, solvent-free melt spinning and are of interest as precursors for carbon fibers. The dynamic and steady state melt viscosities of these copolymers were studied as a function of molecular weight and copolymer composition. Melt processability at 200–220 °C depends on the copolymer composition, and also on the molecular weight, which was controlled by chain transfer agent concentration and reaction temperature. Copolymers of controlled molecular weight containing 10 or more mol[percnt] of methyl acrylate show good melt processability, which can be further enhanced by stabilizers. This thermoplastic behavior is supported by a significant increase in temperature by the cyclization exotherm. Thermal analysis (differential scanning calorimetry, dynamic mechanical analysis) further illustrates that the comonomers retarded the cyclization, which permits thermoplastic processing.     

Synthesis and characterization of poly(methyl methacrylate‐co‐maleic anhydride) copolymers and its potential as a compatibilizer for amorphous polyamide blends

Poly(methyl methacrylate‐co‐maleic anhydride) copolymers (MMA‐MA) have been synthesized by solution method, using toluene as solvent and benzoyl peroxide as initiator. The MMA‐MA copolymers were characterized by size exclusion chromatography, Fourier transforms infrared spectroscopy (FTIR), and titration. It was found that the modified polymerization procedure used in this work was more effective in controlling the molecular weight when adding different amounts of maleic anhydride (MA) than procedures previously used. In spite of the significant difference in reactivity ratios between MMA and MA, up to 50% of the MA added to the reactor was incorporated into the copolymer. The evidences for reactions of the MA groups of the MMA‐MA copolymer with the amine end groups of the amorphous polyamide (aPA) during melt blending was obtained by rheological measurements. In this work, the molecular weight and the content of MA reactive functional groups in the MMA‐MA copolymer were varied independently and its effects on the interaction with aPA were studied. It was observed that a compromise between molecular weight and the level of reactive functional group of the compatibilizer should be sought to improve the compatibilization of the polymer systems. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Synthesis and characterization of fluorocarbon‐modified poly(N‐isopropylacrylamide)

Poly(N‐isopropylacrylamide) copolymers (PNIPAMs) containing pendent perfluoroalkyl (R_F) or dodecyl groups have been synthesized by copolymerization of NIPAM with small amounts of R_R‐acrylates or ‐methacrylates containing a sulfonamido moiety between the acrylate and R_F groups or with dodecyl acrylate. Evidence for strong intermolecular hydrophobic association of the fluorocarbon groups is provided by large viscosity increases with copolymer concentration and upon addition of NaCl and surfactants. These interactions appear to be much stronger than that of the corresponding copolymers of poly(N,N‐dimethylacrylamide) with similar comonomer contents. Hydrophobic association between the R_F groups is found to be much stronger than that of the corresponding dodecyl groups. The viscosity of some of the copolymer solutions, particularly in the presence of perfluorocarbon surfactants, was unusually temperature sensitive, decreasing by a factor of at least 1000 upon increasing the temperature from 10 to 20 °C. This large decrease is most probably related to the collapse of the copolymer coils near the lower critical solution temperature. This is in sharp contrast to the corresponding polyacrylamide or poly(N,N‐dimethylacrylamide) R_F‐acrylate copolymers that show viscosity increases with increasing temperature in the 40–60 °C range. The NIPIAM copolymers were also found to be different from the acrylamide or N,N‐dimethylacrylamide perfluorocarbon acrylate copolymers in that they were found to be Newtonian at a low R_F content but dilatant at a higher comonomer content. © 2000 Society of Chemical Industry     

Thermal and sonochemical degradation kinetics of poly(n‐butyl methacrylate‐co‐alkyl acrylates): Variation of chain strength and stability with copolymer composition

The thermal degradation of poly(n‐butyl methacrylate‐co‐alkyl acrylate) was compared with ultrasonic degradation. For this purpose, different compositions of poly (n‐butyl methacrylate‐co‐methyl acrylate) (PBMAMA) and a particular composition of poly(n‐butyl methacrylate‐co‐ethyl acrylate) (PBMAEA) and poly(n‐butyl methacrylate‐co‐butyl acrylate) (PBMABA) were synthesized and characterized. The thermal degradation of polymers shows that the poly(alkyl acrylates) degrade in a single stage by random chain scission and poly(n‐butyl methacrylate) degrades in two stages. The number of stages of thermal degradation of copolymers was same as the majority component of the copolymer. The activation energy corresponding to random chain scission increased and then decreased with an increase of n‐butyl methacrylate fraction in copolymer. The effect of methyl acrylate content, alkyl acrylate substituent, and solvents on the ultrasonic degradation of these copolymers was investigated. A continuous distribution kinetics model was used to determine the degradation rate coefficients. The degradation rate coefficient of PBMAMA varied nonlinearly with n‐butyl methacrylate content. The degradation of poly (n‐butyl methacrylate‐co‐alkyl acrylate) followed the order: PBMAMA < PBMAEA < PBMABA. The variation in the degradation rate constant with composition of the copolymer was discussed in relation to the competing effects of the stretching of the polymer in solution and the electron displacement in the main chain. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

Characterization and thermal properties of poly(n‐butyl acrylate‐g‐styrene) graft copolymers

Poly(butyl acrylate‐g‐styrene) graft copolymers were prepared by free‐radical polymerization using a polystyrene macromonomer carrying a methacryloyloxy group at the chain end and they were characterized by size‐exclusion chromatography, and Fourier transform infrared spectroscopy. Glass transition temperatures and degradation behavior were determined by thermal analysis. Only a single glass transition temperature was observed for the resulting graft copolymers, indicating the miscibility between the poly(styrene) phase and poly(butyl acrylate) (pBA) phase in the graft copolymer. The incorporation of polystyrene segments in the graft copolymer improved the thermal stability of pBA and enhanced the apparent activation energy for the thermal degradation of pBA. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 783–789, 2001     

Rubber content effect on scratch behavior in acrylonitrile‐styrene‐acrylate copolymers

The scratch behavior of butyl‐acrylate rubber‐modified styrene‐acrylonitrile thermoplastics is investigated following the ASTM D7027 linearly increasing normal load test methodology. The critical normal loads at the onset of the major transitions along the scratch path, such as groove formation, scratch visibility, microcrack formation, and plowing, are reported and quantitatively analyzed. It is found that the scratch resistance generally deteriorates with increasing butyl‐acrylate rubber content, and is strongly related to the tensile and compressive yield stresses of the blends. Microscopy investigation indicates that a rubber content of up to 30 wt % in a styrene‐acrylonitrile copolymer (SAN) does not alter the scratch‐induced damage mechanisms, but only reduces the critical onset loads for the observed damage transitions. The present finding suggests that addition of rubber causes reductions in modulus, tensile, and compressive yield stresses, thus leading to deterioration in scratch resistance. It appears that the improvement in ductility for SAN after the rubber toughening does not benefit scratch resistance. Implication of rubber toughening on scratch behavior of polymers is discussed. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012