Synthesis and characterization of hybrid clay/poly (N,N‐dimethylaminoethyl methacrylate) nanocomposites

Four quaternary ammonium salt monomers (2a–d) were synthesized from N,N‐dimethylaminoethyl methacrylate and subsequently polymerized to afford cationic polymers (3a–d). The synthesized monomers and polymers were characterized by Fourier transform infrared (FTIR) and proton nuclear magnetic resonance (¹H NMR) spectroscopy. Molecular weights of the synthesized polymers were determined using gel permeation chromatography. Polymer/clay nanocomposites (4a–d) were prepared using solution‐intercalation method and characterized by FTIR, X‐ray diffraction, high‐resolution transmission electron microscopy, energy dispersive X‐ray, and thermogravimetric analysis. Data analysis showed that polymer/clay nanocomposites have intercalated structure. The dielectric properties of the polymer/clay nanocomposites were studied as a function of both temperature and frequency. POLYM. COMPOS., 37:2950–2959, 2016. © 2015 Society of Plastics Engineers     

Synthesis and characterization of polyurethane cationomer/MMT hybrid composite

BACKGROUND: The development of polymeric nanocomposites incorporating intercalated or exfoliated layered silicate clays into the organic matrix has been substantially motivated by the significant improvements induced by the presence of the inorganic component. Moreover, understanding and controlling the dispersion of inorganic layers into segmented polyurethane matrices by means of ionic interactions, and exploiting these interactions to enhance physicomechanical behaviour, could be of great interest in the field of polymer nanocomposites. RESULTS: New cationic polyurethane elastomers were prepared starting from poly(butylene adipate)diol (M_n = 1000 g mol^?1), 4,4′‐diphenylmethane diisocyanate, 1,4‐butanediol and N‐methyldiethanolamine or N,N′‐β‐hydroxyethylpiperazine, used as potential quaternizable moieties. The characterization of the polymers was achieved using specific analyses employed for the macromolecular samples (Fourier transform infrared and ¹H NMR spectroscopy, thermogravimetric analysis (TGA), gel permeation chromatography). An extension of our research on polymers reinforced with organically modified montmorillonite (OM‐MMT) in order to prepare hybrid composites with improved properties was performed and the resulting materials were characterized using TGA, X‐ray diffraction, atomic force microscopy and scanning electron microscopy. Also, the mechanical properties of the cationic polyurethane/OM‐MMT composites were investigated in comparison with the pristine ionic/non‐ionic polymers and their composites containing non‐ionic polymer blended with OM‐MMT or ionic polymer and unmodified MMT. CONCLUSION: The insertion of the organically modified clay into the polymeric matrix gave an improvement of the mechanical properties of the polyurethane composites, especially the tensile strength and stiffness of the hybrid materials. Copyright © 2009 Society of Chemical Industry     

A new model for estimation of the thermal conductivity of polymer/clay nanocomposites

High density polyethylene– and polypropylene–clay nanocomposites are synthesized by melt blending, in which polyethylene glycol and polypropylene glycol are used as compatibilizers to increase the space of galleries. The morphology properties of nanocomposites are explored by X‐ray diffraction and transition electron microscopy. The thermal conductivity coefficient (K) of nanocomposites is also measured along with the thermal stability. A conventional model based on developed Maxwell‐Garnett formula is also established to predict the thermal conductivity of polymer/clay nanocomposites with clay loading. Morphology results indicate that two intercalated and exfoliated structures are formed. The established model satisfactorily predicts the K values of nanocomposites for low range of clay content. Thermogravimetric analysis shows remarkable thermal stability of nanocomposites with 10 wt % of clay content. The deviation of our model from experimental result for 10 wt % of clay can be attributed to the intercalated structure of layered silicates into the matrices. Although the K values do not considerably increase in 5 wt % with respect to the increase occurs for 10 wt % of clay, but it increases about 28 and 37% at 50°C for high density polyethylene– and polypropylene–clay nanocomposites, respectively. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis and characterization of polymer–nanoclay conductive nanocomposites

Polymer–clay nanocomposites based on poly(3,4‐ethylenedioxythiophene)/polystyrene sulfonate (PEDOT) : PSS and nanoclay montmorillonite were synthesized and characterized. The doping of PEDOT with polystyrene sulfonate made it water dispersible (PEDOT–PSS). Sodium dodecyl benzene sulfonate (SDBS) and ionic liquid were used to increase the interlayer spacing and the conductivity of the nanocomposites, respectively. The nanocomposite was characterized by various techniques, such as X‐ray diffraction (XRD), TEM, surface resistivity, and thermogravimetric measurement analysis. Interlayer spacing increased as a result of the addition of SDBS, and this was confirmed by the 2θ shift observed via XRD analysis. The surface morphology of the conductive coated clay was examined by TEM analysis. Good electrical surface conductivity, interlayer spacing, and polymer coating were observed for the material prepared using the surfactant and conductive ionic liquid. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Poly(3‐dodecyl thiophene)—Organically modified montmorillonite clay nanocomposites: Influence of chain regioregularity and preparation condition on physical,mechanical, optical,and conductivity properties

The properties of regioregular(R) (98.5 mol % H‐T) and regioirregular(I) (80.5 mol % H‐T) poly(3‐dodecyl thiophene)(P3DDT)—organically modified montmorillonite (om‐MMT) clay nanocomposites obtained from solvent‐cast and melt‐cooled procedures are compared. The solvent‐cast P3DDTI nanocomposites showed partially exfoliated clay structure but P3DDTR nanocomposites showed multistack exfoliation. Type 1 crystalline polymorph was produced in solvent‐cast systems whereas melt‐cooled P3DDTI samples showed mesomorphic structure. Storage modulus of P3DDTI nanocomposites increased with clay concentration showing a maximum increase of 255%. The UV‐vis spectra showed blue shift of π–π* transition band and photoluminescence spectra indicated seven times increase of normalized intensity in solvent cast P3DDTI composites. DC conductivity and I–V characteristic curves showed increased insulating properties with om‐clay concentration. The physical, mechanical, and optical properties of P3DDTI nanocomposites are more improved than that of P3DDTR nanocomposites and from their pristine polymers. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Aliphatic polyamidoamine hyperbranched polymers/layered silicate nanocomposites

Polyamidoamine hyperbranched polymer (Hyp)/clay nanocomposites were synthesized by using both of montmorillonite and laponite clays. Poly amidoamine hyperbranched polymer (Hyp) was prepared by one‐pot polymerization via couple monomer methodology. Afterward, the amino ends of Hyp were modified with methyl methacrylate (MMA), styrene (St) and butyl methacrylate (n‐BuMA) polymers which were previously prepared via ATRP (atom transfer radical polymerization) to form the corresponding new hyperbranched polymers Hyp₁, Hyp₂ and Hyp₃. Those formed polymers were inserted into the modified clay, such as montmorillonite and laponite to form their nanocomposites. The formed polymer/clay nanocomposites were characterized via XRD, TEM, and thermal analyses. The formed hyperbranched polymers generally showed intercalation behavior more than the exfoliation one mostly because of the bulkiness of the hyperbranched skeleton. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effect of clay exfoliation and organic modification on morphological,dynamic mechanical,and thermal behavior of melt‐compounded polyamide‐6 nanocomposites

Polyamide‐6/clay nanocomposites were prepared employing melt bending or compounding technique followed by injection molding using different organically modified clays. X‐ray diffraction and transmission electron microscopy were used to determine the molecular dispersion of the modified clays within the matrix polymer. Mechanical tests revealed an increase in tensile and flexural properties of the matrix polymer with the increase in clay loading from 0 to 5%. C30B/polyamide‐6 nanocomposites exhibited optimum mechanical performance at 5% clay loading. Storage modulus of polyamide‐6 also increased in the nanocomposites, indicating an increase in the stiffness of the matrix polymer with the addition of nanoclays. Furthermore, water absorption studies confirmed comparatively lesser tendency of water uptake in these nanocomposites. HDT of the virgin matrix increased substantially with the addition of organically modified clays. DSC measurements revealed both γ and α transitions in the matrix polymer as well as in the nanocomposites. The crystallization temperature (T_c) exhibited an increase in case of C30B/polyamide‐6 nanocomposites. Thermal stability of virgin polyamide‐6 and the nanocomposites has been investigated employing thermogravimetric analysis. POLYM. COMPOS., 28:153–162, 2007. © 2007 Society of Plastics Engineers     

Synthesis of novel copper nanoparticles/ternary polymer blend nanocomposites and their structural,thermal and rheological properties and AC impedance

Copper nanoparticles (Cu NPs)/ternary polymer blend nanocomposites were synthesized via a solution‐casting technique. The nanocomposites were studied for their structural, thermal, rheological and electric properties. Scanning electron micrographs and atomic force micrographs showed no phase separation between the polymers, a narrow size distribution of Cu NPs (in the range 25–43 nm) and good dispersion of Cu NPs in the polymer matrix. Energy‐dispersive X‐ray analysis confirmed the presences of Cu in the matrix. X‐ray diffraction data showed a characteristic face‐centred cubic architecture for Cu unit cell and interaction of the Cu NPs with oxygen‐carrying polymers. Thermogravimetric analysis showed an increase in the degradation temperature (from 254 to 268 °C) and three‐step degradation of the nanocomposites. Rheological analysis showed an increase in the complex viscosities and storage modulus for the nanocomposites. AC impedance studies showed increased ionic conductivities and decreased bulk resistance for the nanocomposites. All these studies suggested interactions between Cu NPs and polymer matrix and the formation of a network structure. © 2017 Society of Chemical Industry     

Poly(ethylene oxide)/clay nanocomposites for solid polymer electrolyte applications

Poly(ethylene oxide) (PEO)/clay nanocomposites were prepared using a solution intercalation method. The organoclay (Nanocore I30E) used for nanocomposite synthesis was basically an octadecylammonium salt of montmorillonite clay prepared using an ion exchange method. Nanocomposite‐based solid polymer electrolytes were prepared using LiBF₄. The nanocomposite structures were characterised using wide‐angle X‐ray diffraction. The crystallisation behaviour and thermal properties were studied using differential scanning calorimetry. It was found that the crystallinity of the composite electrolytes decreases with increasing clay concentration up to 7.5 wt% and then increases with a further increase in clay concentration. The trend is different from that observed in PEO/clay nanocomposites without lithium salt where the crystallinity gradually decreases with increasing clay concentration. The solid polymer electrolyte samples were evaluated using an alternating current impedance analyser. A considerable increase in room temperature conductivity was observed at the optimum clay concentration. The conductivity decreases beyond the optimum clay concentration. Copyright © 2007 Society of Chemical Industry     

Free‐volume hole properties of two kinds thermoplastic nanocomposites based on polymer blends probed by positron annihilation lifetime spectroscopy

Two type of nanocomposites—an immiscible blend, high density polyethylene/polyamide 6 (HDPE/PA‐6) with organomodified clay, and a compatibilized blend, high density polyethylene grafted with acrylic acid/PA‐6 (PEAA/PA‐6) with organomodified clay—were prepared via melt compounding. X‐ray diffraction and transmission electron microscopy results revealed that the clay was intercalated and partially exfoliated. Positron annihilation lifetime spectroscopy has been utilized to investigate the free‐volume hole properties of two type of nanocomposites. The results show a negative deviation of free‐volume size in PEAA/PA‐6 blend, and a positive deviation in HDPE/PA‐6 blend, and I₃ has a greater negative deviation in compatibilized blend than in immiscible blend due to interaction between dissimilar chains. For nanocomposites based on polymer blends, in immiscible HDPE/PA‐6/organomodified clay system, the variation of free‐volume size with clay content is not obvious and the free‐volume concentration and fraction decreased. While in the case of compatibilized PEAA/PA‐6/organomodified clay nanocomposites, complicated variation of free‐volume properties due to interactions between two phases and organomodified clay was observed. And the interaction parameter β shows the interactions between polymers and organomodified clay. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2463–2469, 2006     

Effect of clay on properties of polyimide‐clay nanocomposites

Effect of clay on mechanical, thermal, moisture absorption, and dielectric properties of polyimide‐clay nanocomposites was investigated. Nanocomposites of polyimide (ODA‐BSAA) hybridized with two modified clay (PK‐802 and PK‐805) were synthesized for comparison. The silicate layers in the polymer matrix were intercalated/exfoliated as confirmed by wide‐angle X‐ray diffraction and transmission electron microscopy. Thermal stability, moisture absorption, and storage modulus for these nanocomposites are improved as hybridized clay increases. Reduced dielectric constants due to the hybridization of layered silicates are observed at frequencies of 1 kHz–1 MHz and temperatures of 35–150°C. The tetrahedrally substituted smectite (PK‐805) resulted in higher mechanical strength and dielectric constants than those of octahedrally substituted smectite (PK‐802), which could be attributed to their stronger ionic bonding between clay layer and polymer matrix. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 318–324, 2007     

Synthesis of microphase‐separated solvent‐free solid polymer electrolyte nanocomposite films using amphiphilic urethane acrylate precursors

A new solvent‐free solid polymer electrolyte (SPE) films could be fabricated through bulk copolymerization process of amphiphilic urethane acrylate nonionomer (UAN). Amphiphilic UAN chain having polypropylene oxide‐based hydrophobic segment and polyethylene oxide‐based hydrophilic segment can not only dissolve lithium salt by complex formation with lithium cations but also be copolymerized with various monomers to form microphase‐separated polymeric matrix. Unlike conventional SPE systems showing higher conductivity with polar polymers and polar solvents, our SPE films prepared by copolymerization of UAN and hydrophobic monomers exhibited relatively higher conductivity. Dissolving lithium salts in UAN/hydrophobic monomer mixtures caused hydrophilic/hydrophobic microphase separation, which was more favorable for ionic conduction of lithium ions, resulting in the higher ionic conductivity than the SPE films fabricated using UAN/hydrophobic monomer mixture. This microphase‐separated structure of SPE films could be also confirmed by transmission electron microscope (TEM) images. Ionic conductivity of our SPE films could be also improved by dispersing clay minerals within SPE films. Three types of clay having different surface properties were used to fabricate clay/SPE nanocomposite films. Ionic conductivity of nanocomposite films depended on dispersibliity of clay nanoparticles with a SPE film, which was confirmed by measuring X‐ray diffraction and TEM. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Improvement in voltage,thermal, mechanical stability and ion transport properties in polymer‐clay nanocomposites

We report novel results on optimization of intercalated polymer‐clay nanocomposite endowed with desirable properties like, (i) very high ionic conductivity (～ 10^?3 S cm^?1) at room temperature, (ii) substantial improvement in voltage stability (～ 5.6 V), mechanical stability (25 MPa), and thermal stability (250°C) (iii) t_ion ～ 99% and cation transport number (t_Li+) ～ 67%: Intercalation of polymer salt (PAN)₈LiCF₃SO₃ complex into dodecylamine modified montmorillonite clay (DMMT) nanometric channels has been confirmed by X‐ray diffraction and Transmission electron microscopy analysis. Complex impedance spectroscopy suggests bulk electrical conduction in the high frequency region and electrode polarization effect at the low frequencies. The experimental value of conductivity, voltage, and mechanical stability is observed to be invariably higher in polymer nanocomposite film when compared with clay free polymer‐salt complex film. The same is true for cation transport. The optimized polymer film serves dual purpose of electrolyte and separator in energy storage devices. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Isothermal and nonisothermal crystallization kinetics of syndiotactic polystyrene/clay nanocomposites

Differential scanning calorimeter (DSC) and X‐ray diffraction methods were used to investigate the isothermal and nonisothermal crystallization behavior and crystalline structure of syndiotactic polystyrene (sPS)/clay nanocomposites. The sPS/clay nanocomposites were prepared by mixing the sPS polymer solution with the organically modified montmorillonite. DSC isothermal results revealed that introducing 5 wt% of clay into the sPS structure causes strongly heterogeneous nucleation, inducing a change of the crystal growth process from mixed three‐dimensional and two‐dimensional crystal growth to two‐dimensional spherulitic growth. The activation energy of sPS drastically decreases with the presence of 0.5 wt% clay and then increases with increasing clay content. The result indicates that the addition of clay into sPS induces the heterogeneous nucleation (a lower ΔE) at lower clay content and then reduces the transportation ability of polymer chains during crystallization processes at higher clay content (a higher ΔE). We studied the non‐isothermal melt‐crystallization kinetics and melting behavior of sPS/clay nanocomposites at various cooling rates. The correlation among crystallization kinetics, melting behavior and crystalline structure of sPS/clay nanocomposites is discussed. Polym. Eng. Sci. 44:2288–2297, 2004. © 2004 Society of Plastics Engineers.     

Synthesis,Characterization and Conducting Properties of Nanocomposites of Intercalated 2-Aminophenol with Aniline in Sodium-Montmorillonite

A simple method was used to synthesize poly(2-aminophenol), poly(2-aminophenol-co-Aniline) and polyaniline nanocomposites with sodium-montmorillonite (Na-M) using in situ intercalative oxidative polymerization. Morphology and thermal properties of the synthesized nanocomposites were examined by transmission electron microscopy (TEM) and thermogravimetric analysis. The thermal analysis shows an improved thermal stability of the nanocomposites in comparison with the pure poly(2-aminophenol). The intercalation of polymers into the clay layers was confirmed by X-ray diffraction studies, TEM images and FTIR spectroscopy. In addition, the room temperature conductivity values of these nanocomposites varied between 8.21 × 10^?5 and 6.76 × 10^?4 S cm^?1. The electrochemical behavior of the polymers extracted from the nanocomposites, has been analyzed by cyclic voltammetry. Good electrochemical response has been observed for polymer films; the observed redox processes indicate that the polymerization into Na-M produces electroactive polymers.     

Characterization of polymer‐layered silicate (clay) nanocomposites by transmission electron microscopy and X‐ray diffraction: A comparative study

Several polymer‐layered silicate (clay) nanocomposites (PLSNs) were analyzed by transmission electron microscopy (TEM) and wide‐angle X‐ray diffraction (XRD) in an effort to characterize the nanoscale dispersion of the layered silicate. The PLSNs investigated included thermoset (cyanate esters) and thermoplastic polymers (polystyrene, nylon 6, and polypropylene‐g‐maleic anhydride). The results of this study reveal that the overall nanoscale dispersion of the clay in the polymer is best described by TEM, especially when mixed morphologies are present. XRD is useful for the measurement of d‐spacings in intercalated systems but cannot always observe low clay loadings (<5%) or be used as a method to identify an exfoliated nanocomposite where no XRD peaks are present (constituting a negative result). Most importantly, the study showed that XRD is not a stand‐alone technique, and it should be used in conjunction with TEM. Our studies suggest that new definitions, or a clarification of existing definitions, are needed to properly describe the diversity of PLSN nanostructures seen in various materials. Published 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 1329–1338, 2003     

Poly(urethane acrylate)‐based gel polymer films for mechanically stable,transparent, and highly conductive polymer electrolyte applications

Polymer electrolytes are attractive for the applications in conventional electrochemical devices and emerging flexible devices. In this study, we developed a poly(urethane acrylate)‐based gel polymer electrolyte with excellent mechanical stability, optical transparency, and a high ionic conductivity. These polymer electrolytes showed excellent dimensional stability and an elastomer‐like behavior with a Shore A hardness in the range of 20–40. The optical transmittance values of these polymers films were over 80% in the visible range. Their ionic conductivities were controlled via changes in the concentration of the linker, dimethylol propionic acid (DMPA), and the lithium salt incorporated into the polymer. The maximum ionic conductivity reached 3.7 mS/cm at room temperature (～23 °C) when the DMPA/poly(ethylene glycol) molar ratio was 0.25, and the ionic conductivity was found to be proportional to the salt concentration. We believe that these polymer electrolytes will be useful in various electrochemical applications where flexibility, high ionic conductivity, and transparency in the electrolytes are necessary. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45009.     

Characteristics of polystyrene/polyethylene/clay nanocomposites prepared by ultrasound‐assisted mixing process

In this study, polymer‐clay nanocomposites of various concentrations were prepared by ultrasonically assisted polymerization and melt‐mixing processes. A sonication process using power ultrasonic waves was employed to enhance nano‐scale dispersion during melt‐mixing of polymer blends and organically modified clay. We expected enhanced breakup of layered silicate bundles and further reduction in the size of the dispersed phase, with better homogeneity compared to the different immiscible blend pairs. X‐ray diffraction (XRD) and Transmission Electron Microscopy (TEM) were used to characterize the structures of the nanocomposites. The rheological behaviors of the obtained nanocomposites were measured with parallel plate rheometry. It was found that the ultrasound‐assisted process successfully generated exfoliated nanocomposites and promoted in‐situ compatibilization of the matrix comprising an immiscible pair of polymers in a blend. The resulting nanocomposite exhibited superior thermal stability and elastic modulus compared to the base polymer. Polym. Eng. Sci. 44:1198–1204, 2004. © 2004 Society of Plastics Engineers.     

Effects of ultrasonic assisted processing and clay nanofiller on dielectric properties and lithium ion transport mechanism of poly(methyl methacrylate) based plasticized polymer electrolytes

Lithium ion conducting solid polymer electrolyte (SPE) films consisted of poly(methyl methacrylate) (PMMA) matrix with lithium perchlorate as a dopant ionic salt, poly(ethylene glycol) as plasticizer and montmorillonite clay as inorganic nanofiller have been prepared by classical solution casting and high intensity ultrasonic assisted solution casting methods. The X‐ray diffraction study confirmed the amorphous structure of all these PMMA‐based solid electrolytes and the clay nanosheets existed in exfoliated form in their amorphous phase. Dielectric relaxation spectroscopy had been employed for the investigation of complex dielectric function, ac electrical conductivity, electric modulus, and impedance spectra of these electrolytes over the frequency range from 20 Hz to 1 MHz. It was observed that the dielectric properties and ionic conductivity of the electrolytes strongly depended on the sample preparation methods, and also had changes with addition of the clay nanofiller. Temperature‐dependent dielectric study of the electrolyte films confirmed that their dc ionic conductivity and conductivity relaxation time values obeyed the Arrhenius behavior. This study also revealed that the lithium ion transportation in the ion–dipolar complexes of these electrolytes occurred through hopping mechanism and it was correlated with the conductivity relaxation time. Preparation of these electrolyte films through ultrasonic assisted solution casting method increased the ionic conductivity by more than one order of magnitude in comparison to that of the classical solution casting method, which revealed that the former was a novel method for the preparation of these SPEs of relatively enhanced ionic conductivity. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42188.     

Liquid‐crystalline copolyester/clay nanocomposites

A series of novel polymer–clay nanocomposites, that is, liquid‐crystalline copolyester/montmorillonite (MMT) nanocomposites, were synthesized by the intercalation polycondensation of terephthalic acid, p‐acetoxy benzoic acid, and 1,2‐diacetoxy benzene in the presence of different organically modified montmorillonites (OMt's). The OMt's were prepared by the ion exchange of MMT with octadecylamine hydrochloride, p‐aminobenzoic acid hydrochloride, or lysine hydrochloride. X‐ray diffraction and transmission electron microscopy studies indicated that the inorganic cations in the MMT interlayers were already exchanged by organic onium ions and that the OMt intercalated with p‐aminobenzoic acid or lysine was good for obtaining more delaminated clay nanocomposites. The glass‐transition temperature and modulus of the nanocomposites increased compared with those of the pure polymer, whereas the isotropic temperature decreased. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3155–3159, 2003