The Effect of Annealing in Controlled Vapor Pressure on the Thermoelectric Properties of RF-Sputtered Bi2Te3 Film

To investigate the effect of annealing in controlled atmosphere on the thermoelectric properties of Bi-Te film, Te-deficient Bi-Te film was deposited by sputtering, and then annealed with various Bi-Te alloy powders with different Te concentrations in a closed system at 250°C for 24?h. Bi-Te phases other than Bi₂Te₃ in the as-deposited film could be removed when the film was annealed with Bi-Te source powder containing 62?at.% or higher content of Te. At the same time, the values of Seebeck coefficient and carrier concentration of the films approach ?105???V/K and 3?×?10¹⁹?cm^?3 to 6?×?10¹⁹?cm^?3, respectively. This result indicates that mass transport of Te to the film takes place, resulting in the formation of Bi₂Te₃ phase and reduction of the amount of p-type carriers due to compositional change of the film from Te-deficient to stoichiometric. Annealing in controlled Te-vapor atmosphere is an effective method to improve the thermoelectric properties of Bi-Te film by changing the composition and phase of Te-deficient film to stoichiometric Bi₂Te₃ film.     

Post-annealing Effect on Microstructures and Thermoelectric Properties of Bi0.45Sb1.55Te3 Thin Films Deposited by Co-sputtering

p-Type Bi_0.45Sb_1.55Te₃ thermoelectric (TE) thin films have been prepared at room temperature by a magnetron cosputtering process. The effect of postannealing on the microstructure and TE properties of Bi_0.45Sb_1.55Te₃ films has been investigated in the temperature range from room temperature to 350°C. x-Ray diffraction analysis shows that the annealed films have polycrystalline rhombohedral crystal structure, and the average grain size increases from 36?nm to 64?nm with increasing annealing temperature from room temperature to 350°C. Electron probe microanalysis shows that annealing above 250°C can cause Te reevaporation, which induces porous thin films and dramatically affects electrical transport properties of the thin films. TE properties of the films have been investigated at room temperature. The hole concentration shows a trend from descent to ascent and has a minimum value at the annealing temperature of 200°C, while the Seebeck coefficient shows an opposite trend and a maximum value of 245?μV?K^?1. The electrical resistivity monotonically decreases from 19.8?mΩ?cm to 1.4?mΩ?cm with increasing annealing temperature. Correspondingly, a maximum value of power factor, 27.4?μW?K^?2?cm^?1, was obtained at the annealing temperature of 250°C.     

A Study on Sputtered Bi-Te Thermoelectric Films with Various Compositions: Microstructure Evolution and the Effects on Thermoelectric and Electrical Properties

This study examined the sensitive effects of composition on the microstructure evolution and thermoelectric properties of sputtered Bi-Te films. Bi-Te films of various Te compositions (49 at.% to 60 at.%) were grown by cosputtering deposition and annealed at 200°C for different durations. We examined the microstructure of the films using x-ray diffraction (XRD) and transmission electron microscopy (TEM), and measured the electronic transport and thermoelectric properties. As the Te composition of the films changed from 49 at.% to 60 at.%, the phase of the as-sputtered film changed from the rhombohedral BiTe-type phase to the metastable rock-salt phase, which eventually transformed to the Bi₂Te₃-type phase upon annealing, instigating microstructure evolution. This phase transformation profoundly influenced the electrical and thermoelectric properties of the films.     

Effect of Initial Bulk Material Composition on Thermoelectric Properties of Bi2Te3 Thin Films

V₂VI₃ compounds and solid solutions based on them are known to be the best low-temperature thermoelectric (TE) materials. The predicted possibility of enhancement of the TE figure of merit in two-dimensional (2D) structures has stimulated studies of the properties of these materials in the thin-film state. The goal of the present work is to study the dependences of the Seebeck coefficient S, electrical conductivity σ, Hall coefficient R _H, charge carrier mobility μ _H, and TE power factor P = S ² σ of Bi₂Te₃ thin films on the composition of the initial bulk material used for preparing them. Thin films with thickness d = 200 nm to 250 nm were grown by thermal evaporation in vacuum of stoichiometric Bi₂Te₃ crystals (60.0 at.% Te) and of crystals with 62.8 at.% Te onto glass substrates at temperatures T _S of 320 K to 500 K. It was established that the conductivity type of the initial material is reproduced in films fairly well. For both materials, an increase in T _S leads to an increase in the thin-film structural perfection, better correspondence between the film composition and that of the initial material, and increase in S, R _H, μ _H, σ, and P. The room-temperature maximum values of P for the films grown from crystals with 60.0 at.% and 62.8 at.% Te are P = 7.5 × 10^?4 W/K² m and 35 × 10^?4 W/K² m, respectively. Thus, by using Bi₂Te₃ crystals with different stoichiometry as initial materials, one can control the conductivity type and TE parameters of the films, applying a simple and low-cost method of thermal evaporation from a single source.     

Improved Thermoelectric Performance of Free-Standing PEDOT:PSS/Bi2Te3 Films with Low Thermal Conductivity

Free-standing poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT: PSS)/Bi₂Te₃ thermoelectric (TE) composite films have been successfully prepared by a simple physical mixing method with different contents of Bi₂Te₃. x-Ray diffraction (XRD) and scanning electron microscopy were used to analyze the phase composition and microstructure of the composite films. Their TE performance from 100 K to 300 K was systematically investigated. The maximum electrical conductivity of the composite polymer film reached up to 421 S/cm when the film contained 10 wt.% Bi₂Te₃, corresponding to the highest power factor of 9.9 μW/m/K², while their Seebeck coefficient fluctuated smoothly in a tiny range (14.2 μV/K to 18.6 μV/K). In addition, a relatively low thermal conductivity of 0.07 ± 0.02 W/m/K has been obtained. The maximum figure of merit of the composite reached up to 0.04 at room temperature, which is a relatively high value in the organic TE field.     

Electrodeposition of MWNT/Bi2Te3 Composite Thermoelectric Films

The effect of multiwalled carbon nanotubes (MWNTs) on the electrochemical behavior of the Bi-Te binary system in nitric acid baths was investigated by means of cyclic voltammetry and electrochemical impedance spectroscopy. Based on the results, MWNT/Bi₂Te₃ composite thermoelectric films were prepared by potentiostatic electrodeposition at room temperature. The morphology, composition, and structure of the MWNT/Bi₂Te₃ composite films were analyzed by environmental scanning electron microscopy, energy-dispersive spectroscopy, and x-ray diffraction. The results show that addition of MWNTs to the electrolyte did not change the electrochemical reduction mechanisms of Bi³⁺, HTeO ₂ ⁺ or their mixture, but the reduction processes of Bi³⁺, HTeO ₂ ⁺ , and their mixture become easier. MWNT/Bi₂Te₃ composite thermoelectric films can be obtained by potentiostatic electrodeposition at a wide range of potentials with subsequent annealing. The MWNTs in the films act as nucleation sites for Bi₂Te₃ compound and thereby elevate the film deposition rate. The content of Bi element and MWNTs in the films increased as the potential was shifted negatively. In addition, the MWNTs can enhance the crystallization of Bi₂Te₃ film.     

High‐Performance Flexible Thermoelectric Devices Based on All‐Inorganic Hybrid Films for Harvesting Low‐Grade Heat

The fabrication of a flexible thermoelectric (TE) device that contains flexible, all‐inorganic hybrid thin films (p‐type single‐wall carbon nanotubes (SWCNTs)/Sb₂Te₃ and n‐type reduced graphene oxide (RGO)/Bi₂Te₃) is reported. The optimized power factors of the p‐type and n‐type hybrid thin films at ambient temperature are about 55 and 108 µW m^?1 K^?2, respectively. The high performance of these films that are fabricated through the combination of vacuum filtration and annealing can be attributed to their planar orientation and network structure. In addition, a TE device, with 10 couples of legs, shows an output power of 23.6 µW at a temperature gradient of 70 K. A prototype of an integrated photovoltaic‐TE (PV‐TE) device demonstrates the ability to harvest low‐grade “waste” thermal energy from the human body and solar irradiation. The flexible TE and PV‐TE device have great potential in wearable energy harvesting and management.     

Thermopower Enhancement of Bi2Te3 Films by Doping I Ions

The thermoelectric properties of I-doped Bi₂Te₃ films grown by metal-organic chemical vapor deposition have been studied. I-doped epitaxial (00l) Bi₂Te₃ films were successfully grown on 4° tilted GaAs (001) substrates at 360 °C. I concentration in the Bi₂Te₃ films was easily controlled by the variation in a flow rate of H₂ carrier gas for the delivery of an isopropyliodide precursor. As I ions in the as-grown Bi₂Te₃ films were not fully activated, they did not influence the carrier concentration and thermoelectric properties. However, a post-annealing process at 400 °C activated I ions as a donor, accompanied with an increase in the carrier concentration. Interestingly, the I-doped Bi₂Te₃ films after the post-annealing process also exhibited enhancement of the Seebeck coefficient at the same electron concentration compared to un-doped Bi₂Te₃ films. Through doping I ions into Bi₂Te₃, the thermopower was also enhanced in Bi₂Te₃, and a high power factor of 5 × 10^?3 W K^?2 m^?1 was achieved.     

Determination of the Origin of Crystal Orientation for Nanocrystalline Bismuth Telluride-Based Thin Films Prepared by Use of the Flash Evaporation Method

We have investigated the origin of crystal orientation for nanocrystalline bismuth telluride-based thin films. Thin films of p-type bismuth telluride antimony (Bi–Te–Sb) and n-type bismuth telluride selenide (Bi–Te–Se) were fabricated by a flash evaporation method, with exactly the same deposition conditions except for the elemental composition of the starting powders. For p-type Bi–Te–Sb thin films the main x-ray diffraction (XRD) peaks were from the c-axis (Σ{00l}/Σ{hkl} = 0.88) whereas n-type Bi–Te–Se thin films were randomly oriented (Σ{00l}/Σ{hkl} = 0.40). Crystal orientation, crystallinity, and crystallite size were improved for both types of thin film by sintering. For p-type Bi–Te–Sb thin films, especially, high-quality structures were obtained compared with those of n-type Bi–Te–Se thin films. We also estimated the thermoelectric properties of the as-grown and sintered thin films. The power factor was enhanced by sintering; maximum values were 34.9 μW/cm K² for p-type Bi–Te–Sb thin films at a sintering temperature of 300°C and 23.9 μW/cm K² for n-type Bi–Te–Se thin films at a sintering temperature of 350°C. The exact mechanisms of film growth are not yet clear but we deduce the crystal orientation originates from the size of nano-clusters generated on the tungsten boat during flash evaporation.     

Effect of Heat Treatment on the Thermoelectric Properties of Bismuth–Antimony–Telluride Prepared by Mechanical Deformation and Mechanical Alloying

In this work, p-type 20%Bi₂Te₃–80%Sb₂Te₃ bulk thermoelectric (TE) materials were prepared by mechanical deformation (MD) of pre-melted ingot and by mechanical alloying (MA) of elemental Bi, Sb, and Te granules followed by cold-pressing. The dependence on annealing time of changes of microstructure and TE properties of the prepared samples, including Seebeck coefficient, electrical resistivity, thermal conductivity, and figure-of-merit, was investigated. For both samples, saturation of the Seebeck coefficient and electrical resistivity were observed after annealing for 1 h at 380°C. It is suggested that energy stored in samples prepared by both MA and MD facilitated their recrystallization within short annealing times. The 20%Bi₂Te₃–80%Sb₂Te₃ sample prepared by MA followed by heat treatment had higher a Seebeck coefficient and electrical resistivity than specimens fabricated by MD. Maximum figures-of-merit of 3.00 × 10^?3/K and 2.85 × 10^?3/K were achieved for samples prepared by MA and MD, respectively.     

Pulsed Laser Deposition of Bismuth Telluride Thin Films for Microelectromechanical Systems Thermoelectric Energy Harvesters

This article reports on the development of thin films of p- and n-type bismuth telluride compounds which are suitable for microelectromechanical systems (MEMS) thermoelectric energy harvesters. Films were prepared by the pulsed laser deposition technique. It is shown that the thin films of binary Bi-Te alloys outperformed considerably their ternary counterparts. Furthermore, the highest thermoelectric figure of merit (ZT) was found to be 0.39 for the p-type Bi₃₂Te₆₈ alloy, whereas the optimal n-type alloy was Bi₂₅Te₇₅, which was characterized by a relatively low stress gradient.     

Fabrication of a Flexible Bismuth Telluride Power Generation Module Using Microporous Polyimide Films as Substrates

In this study, we investigated the effect of the structure of microporous p-type (Bi_0.4Te₃Sb_1.6) and n-type (Bi_2.0Te_2.7Se_0.3) BiTe-based thin films on their thermoelectric performance. High-aspect-ratio porous thin films with pore depth greater than 1 μm and pore diameter ranging from 300 nm to 500 nm were prepared by oxygen plasma etching of polyimide (PI) layers capped with a heat-resistant block copolymer, which acted as the template. The cross-plane thermal conductivities of the porous p- and n-type thin films were 0.4 W m^?1 K^?1 and 0.42 W m^?1 K^?1, respectively, and the dimensionless figures of merit, ZT, of the p- and n-type BiTe films were estimated as 1.0 and 1.0, respectively, at room temperature. A prototype thermoelectric module consisting of 20 pairs of p- and n-type strips over an area of 3 cm × 5 cm was fabricated on the porous PI substrate. This module produced an output power of 0.1 mW and an output voltage of 0.6 V for a temperature difference of 130°C. The output power of the submicrostructured module was 1.5 times greater than that of a module based on smooth BiTe-based thin films. Thus, the thermoelectric performance of the thin films was improved owing to their submicroscale structure.     

The Effect of Cu Addition on the System Stability and Thermoelectric Properties of Bi2Te3

Cu-doped Bi₂Te₃ nanopowders with nominal composition Cu _x Bi₂Te₃ (x = 0, 0.01, 0.025, and 0.05) were synthesized by a gas-induced-reduction method using TeO₂, Bi(NO₃)₃·5H₂O and Cu(NO₃)₂·3H₂O as raw materials and then hot-pressed into bulk materials. x-Ray diffraction (XRD) analysis indicates that, when x ≠ 0, pure Cu _x Bi₂Te₃ phase was obtained, and that when x = 0, Bi₂Te₃ mixed with a small amount of Bi₂TeO₅ was obtained. Field emission scanning electron microscopy observation reveals that Cu addition significantly reduces the grain sizes of the materials. First-principle calculations show that the order of the free energies of the materials is: Cu-doped Bi₂Te₃ (substitution of Cu for Bi) < Cu intercalated Bi₂Te₃ < Bi₂Te₃. The electrical and thermal conductivities decrease and the Seebeck coefficient increases with Cu addition. The maximum figure of merit, ZT, reaches 0.67 at 500 K for a Cu_0.05Bi₂Te₃ sample.     

Bi<Subscript>2</Subscript>Te<Subscript>3</Subscript>-Sb<Subscript>2</Subscript>Te<Subscript>3</Subscript> Superlattices Grown by Nanoalloying

In this work, Bi₂Te₃-Sb₂Te₃ superlattices were prepared by the nanoalloying approach. Very thin layers of Bi, Sb, and Te were deposited on cold substrates, rebuilding the crystal structure of V₂VI₃ compounds. Nanoalloyed super- lattices consisting of alternating Bi₂Te₃ and Sb₂Te₃ layers were grown with a thickness of 9 nm for the individual layers. The as-grown layers were annealed under different conditions to optimize the thermoelectric parameters. The obtained layers were investigated in their as-grown and annealed states using x-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive x-ray (EDX) spectroscopy, transmission electron microscopy (TEM), and electrical measurements. A lower limit of the elemental layer thickness was found to have c-orientation. Pure nanoalloyed Sb₂Te₃ layers were p-type as expected; however, it was impossible to synthesize p-type Bi₂Te₃ layers. Hence the Bi₂Te₃-Sb₂Te₃ superlattices consisting of alternating n- and p-type layers showed poor thermoelectric properties.     

Sputtered p-Type Sb2Te3/(Bi,Sb)2Te3 Soft Superlattices Created by Nanoalloying

In this work, p-type nanoscale ??soft superlattices?? consisting of multilayer stacks of 25?nm Sb₂Te₃ on 25?nm (Bi_0.2Sb_0.8)₂Te₃ were fabricated by nanoalloying. With this technique, nanoscale layers of the elements Bi, Sb, and Te are deposited by sputtering onto a Si/SiO₂ substrate and subsequently annealed to induce interdiffusion and a solid-state reaction to form the final superlattices. Different combinations of annealing temperatures were used in the annealing process. The in-plane electronic properties (Seebeck coefficient, electrical conductivity, charge carrier concentration, and carrier mobility) of these soft superlattices were examined. The cross-plane thermal conductivity was determined using time-domain thermal reflectance (TDTR). Secondary-ion mass spectrometry (SIMS) depth profiles reveal that the nanostructured thin films exhibit high stability against thermal interdiffusion during the annealing process. X-ray patterns of the samples display very strong texture with preferred c-orientation of the crystallites after the heat treatment. Scanning electron microscopy (SEM) cross-section images of the films show distinctly polycrystalline structure with increasing grain size for higher annealing temperatures, as confirmed by x-ray diffraction (XRD) analysis. Very high power factors exceeding 40???W/cm?K², similar to values for bulk single crystals with comparable compositions, are observed for the soft superlattices. The nanostructure appears to be stable up to 300°C. For a sample annealed at 150°C, a thermal conductivity as low as 0.45?W/mK was determined. Based on different assumptions concerning the degree of anisotropy of the transport properties, a cross-plane figure of merit ZT of 0.6 to 1.9 can be estimated for the thin films annealed at 300°C.     

Multi-Functional and Stretchable Thermoelectric Bi2Te3 Fabric for Strain,Pressure, and Temperature-Sensing

Fiber-based electronics are essential components for human-friendly wearable devices due to their flexibility, stretchability, and wearing comfort. Many thermoelectric (TE) fabrics are investigated with diverse materials and manufacturing methods to meet these potential demands. Despite such advancements, applying inorganic TE materials to stretchable platforms remains challenging, constraining their broad adoption in wearable electronics. Herein, a multi-functional and stretchable bismuth telluride (Bi₂Te₃) TE fabric is fabricated by in situ reduction to optimize the formation of Bi₂Te₃ nanoparticles (NPs) inside and outside of cotton fabric. Due to the high durability of Bi₂Te₃ NP networks, the Bi₂Te₃ TE fabric exhibits excellent electrical reliability under 10,000 cycles of both stretching and compression. Interestingly, intrinsic negative piezoresistance of Bi₂Te₃ NPs under lateral strain is found, which is caused by the band gap change. Furthermore, the TE unit achieves a power factor of 25.77 µWm⁻¹K⁻² with electrical conductivity of 36.7 Scm⁻¹ and a Seebeck coefficient of −83.79 µVK⁻¹ at room temperature. The Bi₂Te₃ TE fabric is applied to a system that can detect both normal pressure and temperature difference. Balance weight and a finger put on top of the 3 × 3 Bi₂Te₃ fabric assembly are differentiated through the sensing system in real time.     

Effect of Se content on the structural,morphological and optical properties of Bi2Te3−ySey thin films electrodeposited by under potential deposition technique

Bi₂Te_3−ySe_y thin films with different Se contents ranging from 0.3 to 2.5 were successfully electrodeposited by under potential deposition (UPD) technique onto gold foil substrates from an electrolyte consist of Bi(NO₃)₃, TeO₂, and SeO₂ at ambient conditions. The effects of Se content on structural, morphological and optical properties of the products were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and FT-IR spectroscopy, respectively. The XRD analysis revealed that the diffraction peaks positions of Bi₂Te_3−ySe_y thin films shifts gradually towards the higher angle side due to replacement of Te by Se atoms in the crystal structure with increasing Se content. The SEM results showed that the particle size of Bi₂Te_3−ySe_y thin films decreased as the Se content increased. The optical constants of ternary Bi₂Te_3−ySe_y thin films such as refractive index, extinction coefficient, and dielectric constant were obtained from the transmission spectra in the range of 2500–10.000 nm. The direct allowed band gap energies were estimated using Tauc equation and found to increase from 0.210 to 0.282 eV with increasing Se content from 0.3 to 2.5. The dispersion behavior of refractive index was studied by the single oscillator Wemple-DiDomenico model.     

Low-Temperature,Solution-Based,Scalable Synthesis of Sb2Te3 Nanoparticles with an Enhanced Power Factor

Nanostructured thermoelectric (TE) materials, for example Sb₂Te₃, PbTe, and SiGe-based semiconductors, have excellent thermoelectric transport properties and are promising candidates for next-generation TE commercial application. However, it is a challenge to synthesize the corresponding pure nanocrystals with controlled size by low-temperature wet-chemical reaction. Herein, we report an alternative versatile solution-based method for synthesis of plate-like Sb₂Te₃ nanoparticles in a flask using SbCl₃ and Te powders as raw materials, EDTA-Na₂ as complexing agent, and NaBH₄ as reducing agent in the solvent (distilled water). To investigate their thermoelectric transport properties, the obtained powders were cold compacted into cuboid prisms then annealed under a protective N₂ atmosphere. The results showed that both the electrical conductivity (σ) and the power factor (S ² σ) can be enhanced by improving the purity of the products and by increasing the annealing temperature. The highest power factor was 2.04 μW cm^?1 K^?2 at 140°C and electrical conductivity remained in the range 5–10 × 10³ S m^?1. This work provides a simple and economic approach to preparation of large quantities of nanostructured Sb₂Te₃ with excellent TE performance, making it a fascinating candidate for commercialization of cooling devices.     

Effect of Substrate on the Structure and Thermoelectric Properties of n-Type Bi2Te3?ySey Thin Films Prepared by Electrodeposition

n-Type Bi₂Te_3−y Se _y thin films were prepared by potentiodynamic electrodeposition onto Au, Bi, and Bi₂Te_3−y Se _y substrates at room temperature. The electrochemical behaviors of Bi³⁺, HTeO₂ ⁺, and H₂SeO₃ on different substrates were investigated by cyclic voltammetry. The morphology, composition, and structure of the films were studied by using environmental scanning electron microscopy (ESEM), energy-dispersive spectroscopy (EDS), and x-ray diffraction (XRD), respectively. The thermoelectric properties of n-type Bi₂Te_3−y Se _y films were determined by measuring the Seebeck coefficient (α) and electrical resistivity (ρ). The results showed that the composition and morphology of the films were sensitive to the substrate material. X-ray diffraction (XRD) analysis indicated that the preferred orientation of annealed films was affected by the substrate and that the film prepared on the Bi₂Te_3−y Se _y substrate exhibited the strongest (015) orientation, with rhombohedral structure. It was proved that the properties of the annealed films could be affected by the substrate and that the film with the highest power factor (P = α ²/ρ) was obtained on the Bi₂Te_3−y Se _y substrate.     

Effects of Bi2Se3 Nanoparticle Inclusions on the Microstructure and Thermoelectric Properties of Bi2Te3-Based Nanocomposites

A series of thermoelectric nanocomposite samples were prepared by integrating Bi₂Se₃ nanoparticles into a bulk Bi₂Te₃ matrix. Primarily, spherical Bi₂Se₃ nanoparticles with diameter of ～30 nm were synthesized by combining bismuth acetate with elemental Te in oleic acid solution. Bi₂Te₃-based nanocomposite samples were prepared by consolidating the appropriate quantity of Bi₂Se₃ nanoparticles with the starting elements (Bi and Te) using typical solid-state synthetic reactions. The microstructure and composition of the Bi₂Te₃-based nanocomposites, as well as the effects of the Bi₂Se₃ nanoparticles on their thermoelectric properties, are investigated. Transmission electron microscopy observation of the Bi₂Te₃-based nanocomposites reveals two types of interface between the constituent materials, i.e., coherent and incoherent, depending on the Bi₂Se₃ concentration. The Bi₂Se₃ nanoparticles in the Bi₂Te₃ matrix act as scattering centers for a wider range of phonon frequencies, thereby reducing the thermal conductivity. As a result, the maximum ZT value of 0.75 is obtained for the Bi₂Te₃ nanocomposite with 10 wt.% Bi₂Se₃ nanoparticles at room temperature. It is clear that the reduction in the thermal conductivity plays a central role in the enhancement of the ZT value.