共查询到20条相似文献,搜索用时 359 毫秒
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某石化公司一奥氏体不锈钢管线发生腐蚀开裂。本文通过宏观检验、化学成分分析、金相检验和硬度检验等方法进行失效原因分析,确定开裂原因为碱应力腐蚀开裂,并提出了建议措施。 相似文献
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Seok Su Sohn Seung Youb Han Sang Yong Shin Jin-ho Bae Sunghak Lee 《Metals and Materials International》2013,19(3):377-388
In this study, the spiral piping and electric resistance welding piping was conducted on API X70 and X80 linepipe steel sheets having different microstructures, and the yield strengths of the flattened sheets were measured. A double-cycle simulation test with tension-compression-tension or compression-tension-tension for the piping and flattening processes was conducted to estimate the yield strength. The simulation test results indicated that the yield strengths of the outer or inner wall of the pipe could be estimated by combination of Swift’s equation and the Bauschinger stress parameter, and that these estimated yield strengths were well matched within a small error range with the measured yield strengths. Thus, the variations in yield strength before and after the piping could be effectively estimated using the tension/compression properties of the leveled sheets because the strength differential effect was small and the reverse flow curves were expressed by a single curve. These findings suggested that the present estimation method played an important role in controlling microstructural and manufacturing process parameters to minimize the reduction in yield strength of the linepipe steel sheets. 相似文献
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利用大型有限元分析软件Abaqus的多次顺次耦合功能,先对P91钢高温主蒸汽管道焊接接头焊态和焊后热处理状态进行残余应力分析, 然后采用Norton蠕变本构关系,根据P91耐热钢在625℃下焊缝、热影响区和母材的不同蠕变参数,对内压以及内压与热处理后残余应力共同作用下的接头蠕变进行有限元分析,分别得到了焊接残余应力和焊后热处理残余应力的分布规律,同时预测了在高温环境下服役105h后蠕变应变分布. 结果表明,由于高温管道的壁厚以及约束等影响, 焊后产生了较大的焊接残余应力,通过焊后热处理可以有效地降低焊接残余应力.但由于热处理残余应力的存在, 仍对高温管道焊接接头的蠕变有较大影响,并且在焊缝与热影响区的交界处存在着较大的蠕变应变. 相似文献
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Mohammad Mobin 《Journal of Materials Engineering and Performance》2010,19(2):257-263
This study deals with the investigations concerning with the suitability of coated steel piping system as an economically
viable alternative to costly stainless steel piping for high pressure seawater reverse osmosis (SWRO) application. The piping
system selected for investigation is a carbon steel piping coated internally and externally with thermoplastic coating (coating
powder Plascoat PPA 571). The performance of thermoplastic coating was investigated by conducting SWRO pilot plant test, salt
spray test, mechanical tests and testing of the coating under crevices (both in pilot plant and laboratory), and for leachable
organics and inorganics (both in laboratory and pilot plant test). The testing of coating in the pilot plant resulted in the
formation of some blisters on the internal surface of the pipes. The blisters were broken causing the corrosion of underneath
steel. The coating showed a poor resistance to salt fog test. In general, the coating performed satisfactorily under the crevices
but showed blistering on either side of the test panels. The adhesive strength of the coating was found to be poor; however,
it showed good flexibility. The results of chemical analysis did not show the leaching of organic or inorganic pollutants
from the coating. 相似文献
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新型微管道机器人利用管内流体动能作为运动的动力源,同时当机器人停下来作检查或修理工作时,流体动能通过发电装置转换为电能,并对机载蓄电池充电。本文从理论上分析了实现新型微管道机器人这两种特定功能的条件。研究指出,当流体为气体、流速的值大于8.5L(L为机器人的长度)时,微管道机器人能在管内运动,但其静止时从管内流体获得的电能很少;当流体为液体、流速的值大于0.3L时,微管道机器人能在管内运动,并且其静止时能从管内流体获得一定的电能。 相似文献
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Seok Su Sohn Seung Youb Han Sang Yong Shin Jin-ho Bae Kisoo Kim Nack J. Kim Hyoung Seop Kim Sunghak Lee 《Metals and Materials International》2012,18(4):597-606
In the present study, spiral piping was conducted on API X80 linepipe steel, and the outer and inner wall pipe yield strengths were measured. A low-cycle fatigue test was conducted on a leveled X80 steel sheet to simulate piping and flattening processes, and the strain hardening and Bauschinger effects, induced from different strain histories, were evaluated and combined using Swift??s equation and the Bauschinger stress parameter, respectively. By analyzing the stress-strain curves obtained from the low-cycle fatigue test, the yield strengths of the outer and inner walls were estimated to be 592 MPa and 492 MPa, respectively, which are lower by 20?C80 MPa than that of the actual pipe used. Possible reasons for measured and estimated yield strength differences could be the simulation determining procedure of the pre-strain and Bauschinger stress parameters, preposition of same strain hardening behavior depending on strain history, and pre-strain differences depending on thickness location in the steel sheet during piping. 相似文献
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T.Igari F.Kawashima T.Tokiyoshi N.Tada 《金属学报(英文版)》2004,17(4):393-399
A simulation method for microscopic creep damage at grain boundaries in the finegrain heat-affected zone of low-alloy steel welds involving high energy piping was proposed on the basis of the combination of elastic-creep FEM (finite element method) analysis and random fracture resistance modeling of the materials. The procedure to determine the initiation and growth-driving forces of small defects were briefly described. Then, a simulation procedure combining the stress distribution from elasticcreep FEM and the random fracture resistance model was proposed, and this procedure was applied to the simulation of the microscopic damage progress in a welded joint model test and in actual power piping. The results in terms of the simulated number density of small defects throughout the wall thickness were in good agreement with the observed results. 相似文献
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新型能源自给式管道机器人的原理设计与研究 总被引:1,自引:0,他引:1
管道机器人可以对管道进行低成本高效率的检测和维护。目前的管道机器人受到能源供给的限制,不能长时间远距离进行工作。本文以新型无缆管道机器人的能源供给方式为基础,详细论述了新型能源自给式管道机器人总体结构设计,发电蓄能部分结构设计、支撑轮组件的设计和导向机构设计,这些设计为建立新型能源自给式管道机器人的模型并进行速度控制奠定了基础。 相似文献