Segmental and Conventional Precast Prestressed Concrete I-Bridge Girders

Conventional precast I-girder bridge systems are widely used in North America for short and medium spans, up to 45 m. Spliced standard precast I-girder segments made continuous by longitudinal posttensioning have been used for spans of up to 75 m, making them far more competitive with the steel plate girder and concrete box girder alternatives. The span and∕or girder spacing capabilities of the standard I-sections of Nebraska University, Florida, American Association of State Highway and Transportation Officials-Precast∕Prestressed Concrete Institute (AASHTO-PCI), and Canadian Prestressed Concrete Institute (CPCI) are determined for both spliced posttensioned and conventional pretensioned girder systems. This investigation shows that the Florida and Nebraska University I-sections are the most efficient girders for spliced posttensioned and conventional pretensioned bridges, respectively. Using a nonlinear optimization program, the optimum girder shape is found to be a bulb-tee for spliced posttensioned girders and a quasi-symmetrical I-section for conventional pretensioned girders. A new set of five I-sections that achieve a balanced efficiency for both spliced posttensioned and conventional pretensioned bridge girder systems are proposed. Three examples of alternative preliminary bridge designs using both the existing standard and the newly proposed I-sections illustrate the practicality of the presented results.     

Improved Longitudinal Joint Details in Decked Bulb Tees for Accelerated Bridge Construction: Fatigue Evaluation

This companion paper focuses on an investigation of improved continuous longitudinal joint details for decked precast prestressed concrete girder bridge systems. Precast concrete girders with an integral deck, which are cast and prestressed with the girder, provide benefits of rapid construction along with improved structural performance and durability. Despite these advantages, the use of this type of construction has been limited to isolated regions of the United States. One of the issues limiting more widespread use is the perceived problem with durability of longitudinal joints used to connect adjacent girders. Four full-scale slabs connected by No. 16 (#5) headed reinforcement detail using a 152 mm (6 in.) lap length were fabricated and tested. An analytical parametric study was conducted to provide a database of maximum forces in the longitudinal joint. These maximum forces are then used to determine the loading demand necessary in the slab testing due to the service live load. Static and fatigue tests under four-point pure-flexural loading, as well as three-point flexural-shear loading, were conducted. Test results were evaluated based on flexural capacity, curvature behavior, cracking, deflection, and steel strain. Based on these test results, the improved longitudinal joint detail is a viable connection system that transfers the forces between the adjacent decked bulb tee girders.     

Improved Longitudinal Joint Details in Decked Bulb Tees for Accelerated Bridge Construction: Concept Development

This paper focuses on an investigation of improved continuous longitudinal joint details for decked precast prestressed concrete girder bridge systems. Precast concrete girders with an integral deck that is cast and prestressed with the girder provide benefits of rapid construction along with improved structural performance and durability. Despite these advantages, use of this type of construction has been limited to isolated regions of the United States. One of the issues limiting more widespread use is a perceived problem with durability of longitudinal joints used to connect adjacent girders. This paper presents the results of a study to assess potential alternate joint details based on constructability, followed by testing of selected details. Seven reinforced concrete beam specimens connected with either lapped headed reinforcement or lapped welded wire reinforcement were tested along with a specimen reinforced by continuous bars for comparison. Test results were evaluated based on flexural capacity, curvature at failure, cracking, deflection, and steel strain. Based on the survey and the experimental program, a headed bar detail with a 152 mm (6 in.) lap length was recommended for replacing the current welded steel connector detail.     

Effect of Intermediate Diaphragms on Decked Bulb-Tee Bridge System for Accelerated Construction

One of the promising systems for accelerated bridge construction is the use of the decked precast prestressed concrete girders or decked bulb-tee girders for the bridge superstructure. Using the calibrated three-dimensional finite-element models through field tests, a parametric study was conducted to determine the effect of intermediate diaphragms on the deflections and flexural strains of girders at the midspan as well as the live load forces in the longitudinal joint. The following diaphragm details were considered: different diaphragm types (steel and concrete), different diaphragm numbers between two adjacent girders, and different cross-sectional areas for steel diaphragms. Five bridge models with different diaphragm details were developed, and the short span length effect on the bridge behavior was also studied. It was found that as long as one intermediate diaphragm was provided between two adjacent girders at midspan, changing the diaphragm details did not affect the girder deflection, the girder strain, and the live load forces in the longitudinal joint significantly. The effect of diaphragms on the midspan deflection was more prominent in the short span bridge; however, the reduction in the maximum bending moment by the diaphragms was more significant in the long span bridge than in the short span bridge. Specific design recommendation is provided in this paper.     

Differences between Calculated and Measured Long-Term Deflections in a Prestressed Concrete Girder Bridge

The monitoring of five precast, prestressed bridge girders during fabrication and service provided the opportunity to observe changes in camber over time. These camber variations were compared with corresponding strain and temperature measurements. Each of the girders was cast outside during the winter. As a result, the cold ground acted as a heat sink, and a significant temperature gradient existed during curing of each of the instrumented girders. These temperature gradients are believed to have caused the wide range in the short- and long-term cambers. A procedure to calculate the effect that curing temperatures have on girder camber is presented. In addition, the measured camber values are compared with predicted values using the multiplier method, improved multiplier method, and a detailed time-step method. It was found for the long-span girders that the measured camber values were on average within 10% of the predicted values using the detailed time-step method, but ranged from 22% lower to 27% higher for the simpler methods.     

Experimental Study on Prefabricated Concrete Bridge Girder-to-Girder Intermittent Bolted Connections System

This paper reports on a new bridge deck slab flange-to-flange connection system for precast deck bulb tee (DBT) girders. In prefabricated bridge system made of DBT girders, the concrete deck slab is cast with the prestressed girder in a controlled environment at the fabrication facility and then shipped to the bridge site. This system requires that the individual prefabricated girders be connected through their flanges to make it continuous for live load distribution. The objectives of this study are to develop an intermittent bolted connection for DBT bridge girders and to provide experimental data on the ultimate strength of the connection system. This includes identifying the crack formation and propagation, failure mode, and ultimate load carrying capacity. In this study, three different types of intermittent bolted connection were developed. Four actual-size bridge panels were fabricated and then tested to collapse. The effects of the size and the level of the fixity of the connecting steel plates, as well as the location of the wheel load were examined. The developed joint was considered successful if the experimental wheel load satisfied the requirements specified in North American bridge codes. It was concluded that location of the wheel load at the deck slab joint affected the ultimate load carrying capacity of the connections developed. Failure of the joint was observed to be due to either excessive deformation and yielding of the connecting steel plates or debonding of the embedded studs in concrete.     

Monitoring Steel Girder Stability for Safer Bridge Erection

The collapse of the State Route 69 Bridge over the Tennessee River near Clifton, Tennessee, is an example of how instability and lateral torsional buckling failure of a single steel bridge girder during erection might cause collapse of the whole steel superstructure. Close attention should be given to the stability of steel plate girders during erection when the lateral support provided to the compression flange might temporarily not be present. Rules of thumb in use today have been adopted by contractors/subcontractors to check the stability of cantilever or simply supported girders under erection using the L/b ratio, where L is the unbraced length and b is the compression flange width. For each girder section, a maximum L/b ratio exists beyond which lateral torsional buckling failure would occur under girder self-weight. Parametric studies were conducted following the latest AASHTO LRFD code in order to indentify the maximum L/b ratio for various girder sections and check the rules of thumb, as well as determine the dominating section parameters on girder stability under erection. Advanced nonlinear finite-element analyses were also conducted on a girder section for both the cantilever and the simply supported case in order to further understand the behavior of girder instability due to lateral torsional buckling under the self-weight, as well as to develop a trial-and-error methodology for identifying the maximum L/b ratio using computer analysis. At the same time, the effect of lateral bracing location on the cantilever free end has been investigated, and it turned out that bracing the top tension flange would be more effective to prevent lateral torsional buckling than bracing the bottom compression flange.     

Effects of Temperature Variations on Precast, Prestressed Concrete Bridge Girders

The monitoring of a precast, prestressed girder bridge during fabrication and service provided the opportunity to observe temperature variations and to evaluate the accuracy of calculated strains and cambers. The use of high curing temperatures during fabrication affects the level of prestress because the strand length is fixed during the heating, the coefficients of thermal expansion of steel and concrete differ, and the concrete temperature distribution may not be uniform. For the girders discussed here, these effects combined to reduce the calculated prestressing stress from the original design values at release by 3 to 7%, to reduce the initial camber by 26 to 40%, and to increase the bottom tension stress in service by 12 to 27%. The main effect of applying the standard service temperature profiles to the bridge was to increase the bottom stress by 60% of the allowable tension stress. These effects can be compensated for by increasing the amount of prestressing steel, but in highly stressed girders, such an increase leads to increased prestress losses (requiring yet more strands) and higher concrete strength requirements at release.     

Steel Girder Stability during Bridge Erection: AASHTO LRFD Check on L/b Ratios

The erection of steel plate girders during the construction process of a steel bridge is a complex operation, which is often left to the contractor and/or the subcontractor to plan and execute. Rules of thumb have been developed through experience to check the lateral torsional buckling of the steel girder during erection using the maximum L/b (unbraced length/compressive flange width) ratio, below which no lateral torsional buckling would occur. Although the L/b ratio check has proven to be useful and convenient on-site, it is necessary to provide a more rational basis for the rules of thumb, and find the maximum L/b ratios by checking the lateral torsional buckling failure of girders under erection according to the latest AASHTO LRFD code. A series of parametric studies were conducted on cantilever and simply supported girders under self-weight as well as self-weight plus wind load, in order to: (1) check the rules of thumb on L/b ratios and (2) determine the effects of girder flange width, flange thickness, web depth, web thickness, and yield strength on the maximum L/b ratio and girder stability during erection. From the results, rules of thumb were modified for girders with common shapes, and it was obvious that (1) self-weight plus wind load controls the girder stability during erection in most cases and (2) flange width and web depth have the most effects on the maximum L/b ratio and girder stability during erection.     

Shear Strength of a Lightweight Self-Consolidating Concrete Bridge Girder

Lightweight self-consolidating concrete (LWSCC) is advantageous in the bridge industry because members made with this material have a significantly lower self-weight, and in its fresh state, LWSCC has a low viscosity which eliminates the need for vibration during fabrication. A composite section was fabricated with a single precast bulb-tee LWSCC beam and a lightweight concrete cast-in-place deck. A simply supported test configuration was constructed with two point loads to quantify the web-shear strength of the girder. The experimental shear strength is compared to four analytical models from different AASHTO specifications. Based on the results of this limited study, the theoretical predictions for the web-shear strength of this girder were all conservative when compared to the experimentally measured failure strength. With these results in mind, further research is recommended on the use of LWSCC girders in the bridge industry to better understand the material properties, structural properties, and cost advantages.     

Experimental and Analytical Studies of a Horizontally Curved Steel I-Girder Bridge during Erection

A series of studies on an experimental, full-scale curved steel bridge structure during erection are discussed. The work was part of the Federal Highway Administration’s curved steel bridge research project (CSBRP). The CSBRP is intended to improve the understanding of curved bridge behavior and to develop more rational design guidelines. The main purpose of the studies reported herein was to assess the capability of analytical tools for predicting response during erection. Nine erection studies, examining six different framing plans, are presented. The framing plans are not necessarily representative of curved bridge subassemblies as they would be erected in the field; however, they represent a variety of conditions that would test the robustness of analysis tools and assess the importance of erection sequence on initial stresses in a curved girder bridge. The simply supported, three I-girder system used for the tests is described and methods for reducing and examining the data are discussed. Comparisons between experimental and analytical results demonstrate that analysis tools can predict loads and deformations during construction. Comparison to the V-load method indicates that it predicts stresses in exterior girders well, but can underpredict them for interior girders.     

Comparison of Measured and Computed Stresses in a Steel Curved Girder Bridge

Steel curved I-girder bridge systems may be more susceptible to instability during construction than bridges constructed of straight I-girders. The primary goal of this research is to study the behavior of the steel superstructure of a curved steel I-girder bridge system during all phases of construction and to ascertain whether the actual stresses in the bridge are represented well by linear elastic analysis software developed for this project and typical of that used for design. Sixty vibrating wire strain gauges were applied to a two-span, four-girder bridge, and elevation measurements were taken by a surveyor's level. The resulting stresses and deflections were compared to computed results for the full construction sequence of the bridge as well as for live loading from up to nine 50-kip trucks. The analyses correlated well with the field measurements, especially for the primary flexural stresses. Stresses due to lateral bending and restraint of warping induced in the girders and the stresses in the cross frames were more erratic but generally showed reasonable correlation. In addition, it is shown that, for the magnitude of live load applied to the bridge, analyses in which composite behavior is assumed in the negative moment region yield better correlation than analyses in which just the bare steel girders are used (no shear connectors were used on the bridge in the negative moment region). It is concluded that the curved girder analysis software captures the general behavior well for these types of curved girder bridge systems at or below the service load level, and that the stresses in these bridges may be relatively low if their design is controlled largely by stiffness.     

Composite Action and Adhesive Bond between Fiber-Reinforced Polymer Bridge Decks and Main Girders

This paper describes the behavior of hybrid girders consisting of fiber-reinforced polymer (FRP) bridge decks adhesively connected to steel main girders. Two large-scale girders were experimentally investigated at the serviceability and ultimate limit state as well as at failure. One of the girders was additionally fatigue loaded to 10 million cycles. Compared to the behavior of a reference steel girder, deflections of the two girders at the SLS were decreased by 30% and failure loads increased by 56% due to full composite action in the adhesive layer. A ductile failure mode occurred: Deck compression failure during yielding of the steel girder. The adhesive connections were able to prevent buckling of the yielding top steel flanges. Thus, compared to the reference steel girder, the maximum deflections at failure could be increased up to 130%. No deterioration due to fatigue loading was observed. Based on the experimental results, a conceptual design method for bonded FRP/steel girders was developed. The proposed method is based on the well-established design method for hybrid girders with concrete decks and shear stud connections. The necessary modifications are proposed.     

一种铝电解多功能机组主梁刚性修复方法及效果分析

简述了铝电解多功能机组结构、用途及使用环境,并对有限元方法及其与传统方法的区别进行了描述。叙述了机组主要承载部件主梁的重要性和影响寿命的关键指标,并通过介绍一种主梁刚性修复的方法,采用有限元计算分析,验证和探讨了该修复方法的效果,为主梁改造、优化设计、修复等展示了现代虚拟试验方法的优越性和工程实际问题处理的重要性。     

Lateral Stiffness of Steel Bridge I-Girders Braced by Metal Deck Forms

The lateral-torsional buckling capacity of steel bridge girders is often increased by incorporating bracing along the girder length. Permanent metal deck forms (PMDF) that are used to support the wet concrete deck during bridge construction are a likely source of stability bracing; however, their bracing performance is greatly limited by flexibility in the connections currently used with the formwork. This paper outlines results from a research study that assessed and improved the bracing potential of metal deck forms used in bridge applications. The research study included shear tests of PMDF panels, and also lateral displacement and buckling tests of twin girder systems braced with PMDF. This paper will provide key results from the shear panel tests and then focus on the lateral displacement tests. Parametric investigations of PMDF bracing behavior were conducted using finite-element analyses and the results from the lateral displacement tests served a critical role in calibrating the finite element models. This paper documents key results from lateral load tests of 17 girder–PMDF systems using a variety of bracing details and PMDF thickness values.     

浅析天车主梁拱度的控制

分析了如何控制天车主梁拱度,分别在主梁腹板拱度的预制,主梁的组装,主梁的焊接,主梁上拱度的火焰几方面进行了阐述,生产实践证明,在天车主梁的生产制造过程中,应不断地改进传统的技术工艺,以保证天车主梁的技术条件,控制与修复天车主梁的拱度。     

Experimental Determination of Resistance Characteristics of Support Details Used in Prestressed Concrete Bridge Girders

Static load tests were performed on support details used at the ends of prestressed concrete pedestrian bridge girders to determine the resistance characteristics of girder supports in the direction perpendicular to the longitudinal axis of the girders. The specimens tested represent support details that have also been widely used in prestressed concrete highway bridges in Minnesota and in other states. Two specimens, one representing the free-end detail and one representing the restrained-end detail were subjected to a combination of vertical and lateral loads. The applied loading was intended to simulate the loading conditions to which the girder ends would be subjected in the event of an over-height vehicle collision with the bridge. The tests revealed two types of lateral load resisting mechanisms depending on the type of support detail. The specimen with the free-end detail resisted the lateral loading through sliding friction between the components of the support assembly. Deformation of this specimen was a combination of shear deformation of the bearing pad and sliding of various support components. The restrained-end detail exhibited larger lateral load capacity than the free-end detail due to the resistance provided by the anchor rods that were intended to prevent the lateral movement of the girder ends. Failure of the specimen with restrained-end detail was due to the concrete breakout and bending of the anchor rods.     

Erection Procedure Effects on Deformations and Stresses in a Large-Radius, Horizontally Curved, I-Girder Bridge

Special attention is required in the construction of horizontally curved steel I-girder bridges due to coupled effects of primary bending and torsional forces. Misguided steel erection procedures can lead to undesired stresses, deflections, and rotations in these types of bridges, resulting in a structure with misaligned geometry and in an unknown state of stress. Further complicating the issue, little guidance related to curved bridge behavior during construction is provided by current design codes, leaving contractors and designers uncertain as to the most appropriate steps to take to achieve an efficient, safe structure. A horizontally curved, six-span steel I-girder bridge located in central Pennsylvania that experienced severe geometric misalignments and fit-up complications during steel erection was studied to investigate curved girder behavior during construction. The structure was monitored during corrective procedures intended to realign it with the design geometry, and field data used to calibrate a three-dimensional computer model generated via SAP2000. The techniques and assumptions proven in the calibration process were used to create a numerical model of a three-span continuous portion of the bridge, which was the subject of several analyses exploring the effects erection sequencing, implementation of upper lateral bracing, and use of temporary supports had on the final deformed shape of the curved superstructure. Findings indicated that using paired girder erection produced smaller radial and vertical deformations than single girder techniques for this structure, and that the use of lateral bracing between the fascia and adjacent interior girders and the placement of temporary shoring towers at span quarter points are both effective means of further reducing levels of deflection.     

Live Load Distribution Formulas for Single-Span Prestressed Concrete Integral Abutment Bridge Girders

In this study, live load distribution formulas for the girders of single-span integral abutment bridges (IABs) are developed. For this purpose, two and three dimensional finite-element models (FEMs) of several IABs are built and analyzed. In the analyses, the effects of various superstructure properties such as span length, number of design lanes, prestressed concrete girder size, and spacing as well as slab thickness are considered. The results from the analyses of two and three dimensional FEMs are then used to calculate the live load distribution factors (LLDFs) for the girders of IABs as a function of the above mentioned parameters. The LLDFs for the girders are also calculated using the AASHTO formulas developed for simply supported bridges (SSBs). The comparison of the analyses results revealed that LLDFs for girder moments and exterior girder shear of IABs are generally smaller than those calculated for SSBs using AASHTO formulas especially for short spans. However, AASHTO LLDFs for interior girder shear are found to be in good agreement with those obtained for IABs. Consequently, direct live load distribution formulas and correction factors to the current AASHTO live load distribution equations are developed to estimate the girder live load moments and exterior girder live load shear for IABs with prestressed concrete girders. It is observed that the developed formulas yield a reasonably good estimate of live load effects in prestressed concrete IAB girders.