Effects of target bias voltage on indium tin oxide films deposited by high target utilisation sputtering

Indium tin oxide (ITO) films were deposited by reactive High Target Utilisation Sputtering (HiTUS) onto glass and polyimide substrates. The ion plasma was generated by an RF power source while the target bias voltage was varied from 300 V to 500 V using a separate DC power supply. The deposition rate, at constant target power, increased with DC target voltage due to increased ion energy reaching 34 nm/min at 500 V. All the films were polycrystalline and showed strong (400) and (222) reflections with the relative strength of latter increasing with target bias voltage. The resistivity was lowest at 500 V with values of 1.8 × 10^− 4 Ω cm and 2.4 × 10^− 4 Ω cm on glass and polyimide, respectively but was still less than 5 × 10^− 4 Ω cm at 400 V. All films were highly transparent to visible light, (> 80%) but the NIR transmittance decreased with increasing target voltage due to higher free carrier absorption. Therefore, ITO films can be deposited onto semiconductor layers such as in solar cells, with minimal ion damage while maintaining low resistivity.     

Growth and characterization of indium tin oxide thin films deposited on PET substrates

Transparent and conductive indium tin oxide (ITO) thin films were deposited onto polyethylene terephthalate (PET) by d.c. magnetron sputtering as the front and back electrical contact for applications in flexible displays and optoelectronic devices. In addition, ITO powder was used for sputter target in order to reduce the cost and time of the film formation processes. As the sputtering power and pressure increased, the electrical conductivity of ITO films decreased. The films were increasingly dark gray colored as the sputtering power increased, resulting in the loss of transmittance of the films. When the pressure during deposition was higher, however, the optical transmittance improved at visible region of light. ITO films deposited onto PET have shown similar optical transmittance and electrical resistivity, in comparison with films onto glass substrate. High quality films with resistivity as low as 2.5 × 10^− 3 Ω cm and transmittance over 80% have been obtained on to PET substrate by suitably controlling the deposition parameters.     

Remote plasma sputtering of indium tin oxide thin films for large area flexible electronics

Indium tin oxide (ITO) thin films with a specific resistivity of 3.5 × 10^− 4 Ω cm and average visible light transmission (VLT) of 90% have been reactively sputtered onto A4 Polyethylene terephthalate (PET), glass and silicon substrates using a remote plasma sputtering system.This system offers independent control of the plasma density and the target power enabling the effect of the plasma on ITO properties to be studied. Characterization of ITO on glass and silicon has shown that increasing the plasma density gives rise to a decrease in the specific resistivity and an increase in the optical band gap of the ITO films. Samples deposited at plasma powers of 1.5 kW, 2.0 kW and 2.5 kW and optimized oxygen flow rates exhibited specific resistivity values of 3.8 × 10^− 4 Ω cm, 3.7 × 10^− 4 Ω cm and 3.5 × 10^− 4 Ω cm and optical gaps of 3.48 eV, 3.51 eV and 3.78 eV respectively.The increase in plasma density also influenced the crystalline texture and the VLT increased from 70 to 95%, indicating that more oxygen is being incorporated into the growing film. It has been shown that the remote plasma sputter technique can be used in an in-line process to produce uniform ITO coatings on PET with specific resistivities of between 3.5 × 10^− 4 and 4.5 × 10^− 4 Ω cm and optical transmission of greater than 85% over substrate widths of up to 30 cm.     

Successive deposition of layered titanium oxide/indium tin oxide films on unheated substrates by twin direct current magnetron sputtering

Layered titanium oxide/indium tin oxide (TiO₂/ITO) films were successively deposited on unheated glass substrates in situ using a twin direct current magnetron sputtering system. The layered TiO₂/ITO films exhibited a strongly polycrystalline structure that comprises anatase and rutile phases, as revealed by X-ray diffraction and Raman spectra. The X-ray photoelectron spectrum of Ti2p also verified the stoichiometric state of titanium oxide near the surface. The photo-induced hydrophilic properties of the films were determined from changes in the water contact angles under ultra-violet (UV) irradiation. The results revealed that the layered TiO₂/ITO films possessed a dissipated rate of 30% when they were stored in the dark for 12 h. This result shows that the layered TiO₂/ITO films acted as “electron pools” with an inherent energy storage capability. This unique property is attributable to the rougher surface and nearly porosity-free columnar structure, which is responsible for increased UV energy absorption and loss-free hole or electron transportation.     

Influence of the sputtering system''s vacuum level on the properties of indium tin oxide films

The influence of the chamber residual pressure level in the radio frequency magnetron sputtering process on the electrical, optical and structural properties of indium thin oxide (ITO) is investigated. Several ITO films were deposited at various residual pressure levels on Corning glass using In₂O₃:SnO₂ target in argon atmosphere and without the addition of oxygen partial pressure. It is found that a very good vacuum is associated to metallic films and results in less transparent ITO films, with some powder formation on the surface. On the contrary highly transparent and conducting films are produced at a higher residual pressure. The best deposition conditions are addressed for ITO films as transparent conducting oxide layers in silicon heterojunction solar cells. Using the optimal vacuum level for ITO fabrication, a maximum short circuit current of 36.6 mA/cm² and a fill-factor of 0.78 are obtained for solar cells on textured substrates with a device conversion efficiency of 16.2%.     

A comparative study of the effect of annealing and plasma treatments on the microstructure and properties of colloidal indium tin oxide films and cold-sputtered indium tin oxide films

Indium tin oxide (ITO) films were fabricated by (i) RF sputtering and (ii) spin coating of a colloidal ITO dispersion synthesized in-house. Films were deposited onto glass and quartz substrates and were annealed in air and in argon. The electrical properties of the films were studied as a function of annealing temperature and atmosphere. For the colloidal films, the effect of pre-annealing plasma treatments was also evaluated. Removal of the organic ligands from the colloidal films, in combination with annealing, resulted in over 8 orders of magnitude decrease in the film resistivity. It was found that plasma treatments were particularly effective in reducing film resistivity for low temperature annealed colloidal films. Results for the cold-sputtered films were for the most part as expected, with argon annealing resulting in lower resistivities than films annealed in air.     

Refractive indices of textured indium tin oxide and zinc oxide thin films

The refractive indices of textured indium tin oxide (ITO) and zinc oxide (ZnO) thin films were measured and compared. The ITO thin film grown on glass and ZnO buffered glass substrates by sputtering showed distinct differences; the refractive index of ITO on glass was about 0.05 higher than that of ITO on ZnO buffered glass in the whole visible spectrum. The ZnO thin film grown on glass and ITO buffered glass substrates by filtered vacuum arc also showed distinct differences; the refractive index of ZnO on glass was higher than that of ZnO on ITO buffered glass in the red and green region, but lower in the blue region. The largest refractive index difference of ZnO on glass and ITO buffered glass was about 0.1 in the visible spectrum. The refractive index variation was correlated with the crystal quality, surface morphology and conductivity of the thin films.     

Ultraflat indium tin oxide films prepared by ion beam sputtering

Indium tin oxide (ITO) films with a smooth surface (root-mean-square roughness; R_rms=0.40 nm) were made using a combination of the deposition conditions in the ion beam-sputtering method. Sheet resistance was 13.8 Ω/sq for a 150-nm-thick film grown at 150 °C. Oxygen was fed into the growth chamber during film growth up to 15 nm, after which, the oxygen was turned off throughout the rest of the deposition. The surface of the films became smooth with the addition of ambient oxygen but electrical resistance increased. In films grown at 150 °C with no oxygen present, a rough surface (R_rms=2.1 nm) and low sheet resistance (14.4 Ω/sq) were observed. A flat surface (R_rms=0.5 nm) with high sheet resistance (41 Ω/sq) was obtained in the films grown with ambient oxygen throughout the film growth. Surface morphology and microstructure of the films were determined by the deposition conditions at the beginning of the growth. Therefore, fabrication of ITO films with a smooth surface and high electrical conductivity was possible by combining experimental conditions.     

Highly conducting indium tin oxide (ITO) thin films deposited by pulsed laser ablation

Highly conducting and transparent indium tin oxide (ITO) thin films were prepared on SiO₂ glass and silicon substrates by pulsed laser ablation (PLA) from a 90 wt.% In₂O₃-10 wt.% SnO₂ sintered ceramic target. The growths of ITO films under different oxygen pressures (P_O2) ranging from 1×10⁻⁴–5×10⁻² Torr at low substrate temperatures (T_s) between room temperature (RT) and 200°C were investigated. The opto-electrical properties of the films were found to be strongly dependent on the P_O2 during the film deposition. Under a P_O2 of 1×10⁻² Torr, ITO films with low resistivity of 5.35×10⁻⁴ and 1.75×10⁻⁴ Ω cm were obtained at RT (25°C) and 200°C, respectively. The films exhibited high carrier density and reasonably high Hall mobility at the optimal P_O2 region of 1×10⁻² to 1.5×10⁻² Torr. Optical transmittance in excess of 87% in the visible region of the solar spectrum was displayed by the films deposited at Po₂≥1×10⁻² Torr and it was significantly reduced as the P_O2 decreases.     

Properties of indium tin oxide films deposited on unheated polymer substrates by ion beam assisted deposition

The optical, electrical and mechanical properties of indium tin oxide (ITO) films prepared on polyethylene terephthalate (PET) substrates by ion beam assisted deposition at room temperature were investigated. The properties of ITO films can be improved by introducing a buffer layer of silicon dioxide (SiO₂) between the ITO film and the PET substrate. ITO films deposited on SiO₂-coated PET have better crystallinity, lower electrical resistivity, and improved resistance stability under bending than those deposited on bare PET. The average transmittance and the resistivity of ITO films deposited on SiO₂-coated PET are 85% and 0.90 × 10^− 3 Ω cm, respectively, and when the films are bent, the resistance remains almost constant until a bending radius of 1 cm and it increases slowly under a given bending radius with an increase of the bending cycles. The improved resistance stability of ITO films deposited on SiO₂-coated PET is mainly attributed to the perfect adhesion of ITO films induced by the SiO₂ buffer layer.     

Indium tin oxide films deposited on polyethylene naphthalate substrates by radio frequency magnetron sputtering

Indium tin oxide (ITO) thin films were deposited on unheated polyethylene naphthalate substrates by radio-frequency (rf) magnetron sputtering from an In₂O₃ (90 wt.%) containing SnO₂ (10 wt.%) target. We report the structural, electrical and optical properties of the ITO films as a function of rf power and deposition time. Low rf power values, in the range of 100-130 W, were employed in the deposition process to avoid damage to the plastic substrates by heating caused by the plasma. The films were analyzed by X-ray diffraction and optical transmission measurements. A Hall measurement system was used to measure the carrier concentration and electrical resistivity of the films by the Van der Pauw method. The X-ray diffraction measurements analysis showed that the ITO films are polycrystalline with the bixbite cubic crystalline phase. It is observed a change in the preferential crystalline orientation of the films from the (222) to the (400) crystalline orientation with increasing rf power or deposition time in the sputtering process. The optical transmission of the films was around 80% with electrical resistivity and sheet resistance down to 4.9 × 10^- 4 Ωcm and 14 Ω/sq, respectively.     

The effect of sputtering pressure on electrical, optical and structure properties of indium tin oxide on glass

Indium tin oxide (ITO) thin layers were deposited onto glass substrates by RF magnetron sputtering using different pressures. Subsequently, the films were annealed in a reducing atmosphere at 500 °C for 30 min. Electrical properties were measured by Hall Effect analysis and four-point probe measurements. Optical properties were determined by UV-Vis spectrophotometery. Film structures and compositions were analyzed by X-ray diffractometry and X-ray photoelectron spectroscopy, respectively. The effect of sputter pressure and additional anneals was investigated. The results revealed that the lowest resistivity of 1.69 × 10^− 4 Ω cm was achieved at low pressure (1.2 Pa) and the highest transmittance of ~ 90% was obtained after a second anneal. However, the second anneal decreased the mobility and the conductivity especially for high sputtering pressures. This study also describes the effect of Sn defect clustering on electrical properties of the ITO films.     

Temperature dependence of resistance and thermopower of thin indium tin oxide films

We have measured the resistance and thermopower of a series of RF sputtered and annealed indium tin oxide (ITO) thin films from 300 K down to liquid-helium temperatures. Thermal annealing was performed to modulate the levels of disorder (i.e., resistivity) of the samples. The measured resistances are well described by the Bloch-Grüneisen law between 150 and 300 K, suggesting that our thin films are metallic. At lower temperatures, a resistance rise with decreasing temperature was observed, which can be quantitatively ascribed to the two-dimensional electron-electron interaction and weak-localization effects. The thermopowers in all samples are negative and reveal fairly linear temperature dependence over the whole measurement temperature range, strongly indicating free-electron like conduction characteristics in ITO thin films. As a result, the carrier concentration in each film can be reliably determined. This work demonstrates that ITO films as thin as 15 nm thick can already possess high metallic conductivity.     

Laser direct write patterning technique of indium tin oxide film

The circuit patterns of transparent conductive oxide films (TCO films) have widely formed using the traditional photolithography method. The indium tin oxide (ITO) films of flat panel displays are one of the TCO films and usually ablated using the wet etching, which is widely adopted in the semiconductor processing. However, the chemical wet etching techniques usually appear with more disadvantages in the procedure, including the chemical pollution, the under-cut effect, the swelling and the costly. Therefore, the dry etching would be replaced the photolithography procedures. The laser directing method is one of the dry etching techniques and could form the circuit pattern on the ITO glasses. Moreover, the laser directing techniques could flexibility make the circuit pattern in the TCO film and the substrate would be not eroded by the laser ablation. The investigation is interested in circuit patterning of glass substrate using the laser direct writing techniques to ablate the ITO films by a UV laser materials processing system. The UV laser is a third-harmonic Nd: YAG laser with a 355 nm of wavelength and the power is 1.0 W. In this paper, the ITO films are ablated by the UV laser materials processing system which used the different repetition rate and the feeding speeds of tables. The results of laser pattering of ITO films are measured using the optical microscope (OM) and the scanning electron microscope (SEM), and it indicates the repetition rate of laser would affect the width of line.     

Deposition by magnetron sputtering and characterization of indium tin oxide thin films

In this work the properties of indium tin oxide (ITO) films deposed on glass substrates by magnetron sputtering technique in the temperature range below 200 °C are studied by various methods. The physical properties of ITO thin films have been investigated using optical transmittance, photoluminescence, atomic force microscopy, ellipsometry, Hall-effect and four point probe methods. It is established that properties of ITO layers depend drastically on the temperature and oxygen partial pressure during the deposition process and exhibit some peculiarities of the surface morphology. It is found that the band gap energy of this material varies in the energy range from 4.1 to 4.4 eV and depends on the growth conditions. It is suggested that local deviations from the stoichiometry and defects are the main physical reasons of Burstein-Moss shift of the optical band gap.     

Surface treatments of indium tin oxide films by using high density plasma

We investigated the effects of various surface treatments on the work function and chemical composition of an indium tin oxide (ITO) surface. Ultraviolet photoelectron spectroscopy (UPS) was used to measure the work function of ITO. X-ray photoelectron spectroscopy (XPS) was used to study the electron structures of ITO surface. We performed surface treatments on ITO using O₂ plasma and HCl solution. Our UPS/XPS analysis indicates increases in the work functions by O₂ plasma treatments. It is known that the Fermi energy level is controlled by the donor concentration, and thus the Fermi energy level is shifted toward the valence band minimum.     

A gradual annealing of amorphous sputtered indium tin oxide: Crystalline structure and electrical characteristics

Thin films of amorphous indium tin oxide were deposited by soft sputtering. The film was gradually annealed in air at temperatures from 110 °C to 150 °C. Its structural and electrical properties were monitored in order to get a better understanding of the annealing process. Firstly, carrier density decreases by oxygen intake. Crystallization speeds up at 150 °C, with a 2.5 D growth of crystallites. The preferred orientations come from sputtering induced seeds. Then, the carrier density increases again due to tin activation. Meanwhile, the carrier mobility is more damaged by the low temperature annealing in air than by a standard annealing in a reducing atmosphere. Thus, tin oxide segregation is suspected at grain boundaries.     

Influence of film thickness on the texture, morphology and electro-optical properties of indium tin oxide films

In the present study, the structural, electrical, and optical properties of indium tin oxide (ITO) films are reported as a function of film thickness (162-840 nm). The properties are discussed in terms of the (100) preferred orientation evolution with the increase of film thickness. This preferred orientation allowed accommodation of more oxygen vacancies, resulting in the increase of carrier concentration from 2.43 × 10²⁰ cm⁻³ to 7.11 × 10²⁰ cm⁻³ and therefore enhancing the electrical conductivity. The absorption in the infrared region was also found to increase with the increasing free carrier concentration, which was attributed to the plasma excitation. The X-ray photoelectron spectroscopy depth profile showed that the Sn⁴⁺ concentration did not change with film thickness. However, the oxygen concentration was decreased slightly after the thickness of the ITO films was increased to 100 nm, as the consequence of the formation of the (100) texture allowing the accommodation of more oxygen vacancies. The results show that the fabrication process can be manipulated to control the electrical properties and the infrared absorption of the sputtered ITO films.     

Enhancement of light output power in GaN-based light-emitting diodes using indium tin oxide films with nanoporous structures

We fabricated GaN-based light-emitting diodes (LEDs) with a transparent ohmic contact made from nanoporous indium tin oxide (ITO). The nanoporous structures are easily made and controlled using a simple wet etching technique. The transmittance, sheet resistance, and root-mean-square surface roughness of the nanoporous ITO films are correlated strongly with the etch times. On the basis of the experimental values of these parameters, we choose an optimum etch time of 50 s for the fabrication of LEDs. The wall-plug efficiency of the LEDs with nanoporous ITO is increased by 35% compared to conventional LEDs at an injection current of 20 mA. This improvement is attributed to the increase in light scattering at the nanoporous ITO film-to-air interface.     

Eu-doped indium tin oxide thin films fabricated by sol-gel technique

We have fabricated Eu-doped indium tin oxide thin films via the conventional sol-gel technique, and confirmed that the doped Eu atoms were chemically incorporated into the indium tin oxide lattice by substituting the In sites. Optical spectra indicated that the Eu-doped films were free of any impurities leading to additional vibrational effects. Valence states of Eu ions in our Eu-doped indium tin oxide films were discussed in connection with Eu concentration.