共查询到19条相似文献,搜索用时 203 毫秒
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在钢管的生产工艺中,轧制前的管坯加热工艺是非常重要的工序之一,管坯是否达到要求的加热温度以及管坯本身的温度是否均匀等因素都会影响最终成品的质量.详尽地介绍了管坯加热炉的发展历史和应用现状,并针对目前先进的蓄热式环形加热炉作了重点介绍,所作工作为管坯加热炉的发展起到了一定的借鉴、指导作用. 相似文献
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为了深入了解冶金步进加热炉中钢坯的换热过程,以一种新型燃料分级燃烧器为核心,以某钢厂1422号线3号炉为研究背景,建立了1∶1的全尺寸加热炉模型,同时采用稳态模拟与瞬态模拟结合的方法,研究了钢坯静止在加热炉均热段时的加热过程,得到了此时钢坯的温度分布情况,结果显示:该新型研究方法能够准确地描述步进加热炉加热钢坯时的传热情况;均热段的温度比其他各段的温度约高100℃;采用均热段加热时,顶部燃烧器的高温烟气会绕到钢坯下方对下表面进行加热,使钢坯下表面升温更快;加热60 min时钢坯已经达到目标出炉温度,而且温差最小,为9.83℃,随后由于均热段的二次加热温差反而增大,最终温差为17.42℃;所述工况条件下,钢坯达到目标温度时所用的加热时间和均热时间共64 min,与实际估算的时间80 min相差16 min,基本符合实际情况。 相似文献
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Jiancong Dong Tuo Zhou Xiaojiang Wu Jian Zhang Haojie Fan Zhongxiao Zhang 《热科学学报(英文版)》2018,27(6):592-601
This paper presented a coupled heat transfer model combining the combustion in the furnace and the ultra-supercritical(USC) heat transfer in the water wall tubes. The thermal analysis of the spiral water wall in a 1000 MW double reheat USC boiler was conducted by the coupled heat transfer simulations. The simulation results show that there are two peak heat flux regions on each wall of spiral water wall, where the primary combustion zone and burnt-out zone locate respectively. In the full load condition, the maximal heat flux of the primary combustion zone is close to 500 kW/m~2, which is higher than that in the conventional single reheat USC boilers. The heat flux along the furnace width presents a parabolic shape that the values in the furnace center are much higher than that in the corner regions. The distribution of water wall temperature has a perfect accordance with the heat flux distribution of the parabolic shape curves, which can illustrate the distribution of water wall temperature is mainly determined by heat flux on the water wall. The maximal water wall temperature occurs at the middle width of furnace wall and approaches 530°C, which can be allowed by the metal material of water wall tube 12Cr1MoVG. In the primary combustion zone, the wall temperatures in half load are almost close to the values in 75% load condition, caused by the heat transfer deterioration of the subcritical pressure fluid under the high heat flux condition. The simulation results in this study are beneficial to the better design and operational optimization for the double reheat USC boilers. 相似文献
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Three-dimensional numerical simulation is performed to predict the heat transfer performance in a walking-beam reheating furnace. The furnace uses a mixture of coke oven gas as a heat source to reheat the slabs. The fuel is injected into the furnace at four zones: preheating zone, first heating zone, second heating zone, and soaking zone. This numerical model considers turbulent reactive flow coupled with radiative heat transfer in the furnace; meanwhile, the conductive heat transfer dominates the energy balance inside the slabs. An initial iterative method is proposed to estimate the fuel mass flow rate at each zone of the reheating furnace, while the required heating curve of the slabs is specified. In addition, a simplified two-dimensional numerical model is performed to estimate the fuel mass flow rate for the consideration of computational time consummation. The results of the two-dimensional numerical simulations are compared with those of three-dimensional numerical simulation and the in situ data. Furthermore, velocity and temperature distributions are examined for two cases under different heating curves of the slabs. 相似文献
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针对某钢厂新建的热处理钢板气雾冷却装置,基于有限差分传热仿真计算,开发了相应的热处理钢板气雾冷却数学模型,其中详细考虑了钢板在冷却区内所经历的多种传热边界条件,包括水冲击传热、辊子接触传热、辐射传热和自然对流传热。通过现场的钢板表面温度测试工作表明,模型预测值与实际测试值之间的吻合情况良好,模型具有较高的仿真精度。应用该模型,按照一定的热处理工艺要求(主要指对出口温度和钢板表面/中心温降速率的控制),对气雾冷却区进行了冷却水表的理论设计(即各种厚度规格钢板所对应的冷却水流量),其设计结果已成功地应用于生产现场。 相似文献
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Cheng-Peng Yeh Chung-Ken Ho Ruey-Jen Yang 《International Communications in Heat and Mass Transfer》2012
Lining erosion is the most important factor for determining the campaign life of a blast furnace. To provide information about the heat transfer of the copper stave in the belly of the No. 1 blast furnace at CSC (China Steel Corporation), a conjugate heat transfer model, including the heat transfer of the stave and sensor bar in thermal conduction and radiation transmission from the gas temperature inside the blast furnace and convection heat transfer in cooling pipe, was developed for the steady state process. The simulations focus specifically on the effects of the gas temperature, the geometric thickness of the cooling stave, the slag layer thickness and the material and diameter of the sensor bar. The results show that the refractory lining and the slag shell provide significant protection for the stave body. A copper sensor bar can be used to measure the residual lining thickness of the cooling stave. To estimate a more reasonable stave thickness, several key factors, such as the diameter and material of the sensor bar, were examined in this study. The results can serve as important reference information for blast furnace operation and the prediction of its campaign life. 相似文献
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建立了循环流化床锅炉炉膛颗粒燃烧和脱硫反应模型。该模型考虑了炉膛下部为高颗粒浓度的密相区和上部为低颗粒浓度稀相区的特征,模拟计算给出了烟气温度,热流密度和各气体成分(O2,C2O,CO,H2O和S2O)的轴向分布,模拟计算结果的趋势是合理的。 相似文献
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《International Journal of Heat and Mass Transfer》2007,50(19-20):3740-3748
A mathematical heat transfer model for the prediction of heat flux on the slab surface and temperature distribution in the slab has been developed by considering the thermal radiation in the furnace chamber and transient heat conduction governing equations in the slab, respectively. The furnace is modeled as radiating medium with spatially varying temperature and constant absorption coefficient. The steel slabs are moved on the next fixed beam by the walking beam after being heated up through the non-firing, charging, preheating, heating, and soaking zones in the furnace. Radiative heat flux calculated from the radiative heat exchange within the furnace modeled using the FVM by considering the effect of furnace wall, slab, and combustion gases is introduced as the boundary condition of the transient conduction equation of the slab. Heat transfer characteristics and temperature behavior of the slab is investigated by changing such parameters as absorption coefficient and emissivity of the slab. Comparison with the experimental work show that the present heat transfer model works well for the prediction of thermal behavior of the slab in the reheating furnace. 相似文献
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The thermal efficiency of a reheating furnace was predicted by considering radiative heat transfer to the slabs and the furnace wall. The entire furnace was divided into fourteen sub-zones, and each sub-zone was assumed to be homogeneous in temperature distribution with one medium temperature and wall temperature, which were computed on the basis of the overall heat balance for all of the sub-zones. The thermal energy inflow, thermal energy outflow, heat generation by fuel combustion, heat loss by the skid system, and heat loss by radiation through the boundary of each sub-zone were considered to give the two temperatures of each sub-zone. The radiative heat transfer was solved by the FVM radiation method, and a blocked-off procedure was applied to the treatment of the slabs. The temperature field of a slab was calculated by solving the transient heat conduction equation with the boundary condition of impinging radiation heat flux from the hot combustion gas and furnace wall. Additionally, the slab heating characteristics and thermal behavior of the furnace were analyzed for various fuel feed conditions. 相似文献
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In this study, a gamma type Stirling engine with 276 cc swept volume was designed and manufactured. The engine was tested with air and helium by using an electrical furnace as heat source. Working characteristics of the engine were obtained within the range of heat source temperature 700–1000 °C and range of charge pressure 1–4.5 bar. Maximum power output was obtained with helium at 1000 °C heat source temperature and 4 bar charge pressure as 128.3 W. The maximum torque was obtained as 2 N m at 1000 °C heat source temperature and 4 bar helium charge pressure. Results were found to be encouraging to initiate a Stirling engine project for 1 kW power output. 相似文献