Optimisation of flow-shop scheduling with batch processor and limited buffer

This paper deals with a flow-shop scheduling problem with limited intermediate buffer. Jobs are grouped in incompatible job families. Each job has to be processed by a batch processor followed by a discrete processor in the same order. The batch processor can process several jobs simultaneously so that all jobs of the same batch start and complete together. We assume that the capacity of batch processor is bounded. The batch processing time is identical for batches of the same family. A batch which has completed processing on the batch processor may block the processor until there is a free unit in the buffer. The objective is to determine a batching and scheduling for all jobs so as to minimise mean completion time. A lower bound and two heuristics algorithm are developed. Moreover, a two-stage method embedded with a Differential Evolution (DE) algorithm is also developed. DE is one of the latest evolutionary computation algorithms, which implements mutation, crossover, and selection operators to improve the candidate solutions iteratively. Three variants of DE are first compared with a continuous Genetic Algorithm employing the random key representation. Then, one variant of the DE with the best convergence speed is selected. Numerical experiments are conducted to evaluate the performances of the selected two-stage meta-heuristic and two heuristics.     

Scheduling a no-wait flow shop containing unbounded batching machines

We study the problem of scheduling n jobs in a no-wait flow shop consisting of m batching machines. Each job has to be processed by all the machines. All jobs visit the machines in the same order. A job completed on an upstream machine should be immediately transferred to the downstream machine. Batching machines can process several jobs simultaneously in a batch so that all jobs of the same batch start and complete together. The processing time of a batch is equal to the maximum processing time of the jobs in this batch. We assume that the capacity of any batch is unbounded. The problem is to find an optimal batch schedule such that the maximum job completion time, that is the makespan, is minimized. For m = 2, we prove that there exists an optimal schedule with at most two batches and construct such a schedule in O(n log n) time. For m = 3, we prove that the number of batches can be limited to nine and give an example where all optimal schedules have seven batches. Furthermore, we prove that the best schedules with at most one, two and three batches are 3-, 2- and 3/2-approximate solutions, respectively. The first two bounds are tight for corresponding schedules. Finally, we suggest an assignment method that solves the problem with m machines and at most r batches in O(n^{m(r-2)+1+[m/r]}) time, if m and r are fixed. The method can be generalized to minimize an arbitrary maximum cost or total cost objective function.     

同时最优化时间表长与总完工时间的双代理单机序列分批排序问题（英）

本文研究在一台序列分批处理机上同时最优化$A$代理的时间表长和$B$代理的总完工时间的双代理排序问题．在序列分批的背景下，工件被分批加工（但不同代理的工件不能在同一批中加工，且每个代理都希望最小化仅依赖于各自工件完工时间的费用函数）且一批的加工时间等于这一批中所有工件的加工时间和．而且在一个新批开始加工前，机器有一个常数的安装时间．此外，根据批容量，序列分批模型又被分成有界模型和无界模型．在本文中，我们对所研究问题的有界模型和无界模型分别给出了一个多项式时间算法．     

Single-machine scheduling problems with a batch-dependent aging effect and variable maintenance activities

We consider single-machine scheduling problems with a batch-dependent ageing effect and variable maintenance activities between batches. The machine can process several jobs as a batch. It requires maintenance activities where the maintenance time depends on the flow time of the pre-batch, i.e. the batch processed before a batch. A job’s actual processing time is an increasing exponential function of its operation time within a batch. The objectives are to minimise the makespan and the total completion time. We develop polynomial time algorithms for the makespan minimisation problem and the total completion time minimisation problem under the condition that the ageing factor is greater than one. We also provide a mathematical programming approach and two heuristic algorithms to analyse the total completion time minimisation problem when the ageing factor is less than one for even one batch. The computational analysis indicates that the proposed heuristic algorithms are more efficient for the smaller ageing factor, whereas the Modified Shortest Processing Time algorithm is more efficient than the proposed heuristic algorithms for the larger ageing factor.     

Single machine batch scheduling with sequential job processing

The problem of scheduling n jobs on a single machine in batches to minimize some regular cost functions is studied. Jobs within each batch are processed sequentially so that the processing time of a batch is equal to the sum of the processing times of the jobs contained in it. Jobs in the same batch are completed at the same time when the last job of the batch has finished its processing. A constant set-up time precedes the processing of each batch. The number of jobs in each batch is bounded by some value b. If b < n, then the problem is called bounded. Otherwise, it is unbounded. For both the bounded and unbounded problems, dynamic programming algorithms are presented for minimizing the maximum lateness, the number of late jobs, the total tardiness, the total weighted completion time, and the total weighted tardiness when all due dates are equal, which are polynomial if there is a fixed number of distinct due dates or processing times. More efficient algorithms are derived for some special cases of both the bounded and unbounded problems in which all due dates and/or processing times are equal. Several special cases of the bounded problem are shown to be NP-hard. Thus, a comprehensive classification of the computational complexities of the special cases is provided.     

Scheduling a batch processing machine with non-identical job sizes

The problem of scheduling batch processors is important in some industries and, at a more fundamental level, captures an element of complexity common to many practical scheduling problems. We describe a branch and bound procedure applicable to a batch processor model with arbitrary job processing times, job weights and job sizes. The scheduling objective is to minimize total weighted completion time. We find that the procedure returns optimal solutions to problems of up to 25 jobs in reasonable CPU time, and can be adapted for use as a heuristic for larger problems.     

Modelling and symmetry breaking in scheduling problems on batch processing machines

Problems of scheduling batch-processing machines to minimise the makespan are widely exploited in the literature, mainly motivated by real-world applications, such as burn-in tests in the semiconductor industry. These problems consist of grouping jobs in batches and scheduling them on machines. We consider problems where jobs have non-identical sizes and processing times, and the total size of each batch cannot exceed the machine capacity. The processing time of a batch is defined as the longest processing time among all jobs assigned to it. Jobs can also have non-identical release times, and in this case, a batch can only be processed when all jobs assigned to it are available. This paper discusses four different versions of batch scheduling problems, considering a single processing machine or parallel processing machines and considering jobs with or without release times. New mixed integer linear programming formulations are proposed as enhancements of formulations proposed in the literature, and symmetry breaking constraints are investigated to reduce the size of the feasible sets. Computational results show that the proposed formulations have a better performance than other models in the literature, being able to solve to optimality instances only considered before to be solved by heuristic procedures.     

Scheduling of Customized Jobs on a Single Machine under Item Availability

We study a problem of scheduling customized jobs on a single-machine. Each job requires two operations: one standard and one specific. Standard operations are processed in batches under item availability, and each batch requires a set-up time. Based on structural properties of the optimal solution, we introduce a generic dynamic programming scheme that builds an optimal schedule by alternately inserting blocks of operations of two distinct types. Our approach yields efficient algorithms for the sum of completion times problem with agreeable processing times and the maximum lateness problem. The number of late jobs problem is shown to be NP-hard in the ordinary sense, but is pseudo-polynomially solvable. A polynomial algorithm is also given for a special case of this problem. Our results indicate the differences between this problem and its counterpart under batch availability.     

Single-machine batch delivery scheduling and common due-date assignment with a rate-modifying activity

We consider batch delivery scheduling on a single machine, where a common due-date is assigned to all the jobs and a rate-modifying activity on the machine may be scheduled, which can change the processing rate of the machine. Thus the actual processing time of a job is variable depending on whether it is processed before or after the rate-modifying activity. The objective is to determine the optimal job sequence, the optimal partition of the job sequence into batches, the optimal assigned common due-date, and the optimal location of the rate-modifying activity simultaneously to minimize the total cost of earliness, job holding, weighted number of tardy jobs, due-date assignment, and batch delivery. We derive some structural properties of the problem, based on which we design polynomial-time algorithms to solve some special cases of the problem.     

带成组加工的二阶段柔性流水作业问题

本文仔细剖析混杂二阶段流水作业问题,其中第一阶段由m台同型机组成,第二阶段由一台批处理机M组成,并以最大完工时间Cmax为极小化目标函数.我们证明了该类问题除一种情况有多项式时间可解外,其余情况为(强)NP-hatd的.文中对所有(强)NP-hard情况均给出了近似算法并作了性能比分析.     

含不一致任务重量的同型熔炼炉批调度优化

为求解含不一致任务重量的同型熔炼炉批调度问题,建立了最小化最大任务完工时间优化模型,设计了一种混合粒子群算法（HPSO）。算法使用随机生成的任务序列作为粒子,采用批首次匹配（BFF）规则对任务序列分批,最长加工时间（LPT）规则将批分配到批处理机,并提出了一种最小完工时间差（MCD）规则对LPT调度结果进行优化;为避免早熟,算法引入交叉和变异操作搜索最优解。通过仿真实验与SA、GA算法对比,实验结果表明算法具有良好的性能。     

Batch scheduling problem for a machinery factory with fixed-position layout

We consider a batch scheduling problem for a two-stage flow shop with fixed-position layout. In the first stage, a fixed number of jobs are assembled on a batch machine with a family batch setup time and a common processing time. In the second stage, the assembled jobs are individually performed for system integration on a discrete machine. The finished job is immediately packed and shipped if the payment has been made; otherwise, it is moved to a temporary storage area, incurring additional removal time. This study develops a mixed integer programming (MIP) to solve the problem of minimising the total completion time and proposes two heuristics for large-size problems. Computational results show that the proposed methods can be applied to resolve real-world problems similar to those in this study.     

Scheduling parallel batch processing machines with arbitrary job sizes and incompatible job families

Motivated by a bottleneck operation in an MLCC (multi-layer ceramic capacitor) production line, we study the scheduling problem of parallel batch processing machines in which a number of jobs can be processed simultaneously in a machine as a batch. Volumes of the jobs are different from each other and each job belongs to the family in which all jobs have the same processing time. In this situation, we analyse three kinds of problems whose performance measures are makespan, total completion time, and total weighted completion time, respectively. Since these problems are known to be NP-hard, we propose a number of heuristics and design genetic algorithms for the problems. Through some computational experiments, we evaluate the performances of the heuristic algorithms proposed, including the genetic algorithms for each of three problems.     

An improved approximation algorithm for the two-machine open shop scheduling problem with family setup times

We consider the problem of scheduling families of jobs in a two-machine open shop so as to minimize the makespan. The jobs of each family can be partitioned into batches and a family setup time on each machine is required before the first job is processed, and when a machine switches from processing a job of some family to a job of another family. For this NP-hard problem the literature contains (5/4)-approximation algorithms that cannot be improved on using the class of group technology algorithms in which each family is kept as a single batch. We demonstrate that there is no advantage in splitting a family more than once. We present an algorithm that splits one family at most once on a machine and delivers a worst-case performance ratio of 6/5.     

The burn-in test scheduling problem with batch dependent processing time and sequence dependent setup time

The burn-in test scheduling problem (BTSP) is a variation of the complex batch processing machine scheduling problem, which is also a generalisation of the liquid crystal injection scheduling problem with incompatible product families and classical identical parallel machine problem. In the case we investigated on the BTSP, the jobs are clustered by their product families. The product families can be clustered by different product groups. In the same product group, jobs with different product families can be processed as a batch. The batch processing time is dependent on the longest processing time of those jobs in that batch. Setup times between two consecutive batches of different product groups on the same batch machine are sequentially dependent. In addition, the unequal ready times are considered in the BTSP which involves the decisions of batch formation and batch scheduling in order to minimise the total machine workload without violating due dates and the limited machine capacity restrictions. Since the BTSP involves constraints on unequal ready time, batch dependent processing time, and sequence dependent setup times, it is more difficult to solve than the classical parallel batch processing machine scheduling problem with compatible product families or incompatible product families. These restrictions mean that the existing methods cannot be applied into real-world factories directly. Consequently, this paper proposes a mixed integer programming model to solve the BTSP exactly. In addition, two efficient solution procedures which solve the BTSP are also presented.     

A method combining rules with genetic algorithm for minimizing makespan on a batch processing machine with preventive maintenance

This paper considers the problem of minimising makespan on a single batch processing machine with flexible periodic preventive maintenance. This problem combines two sub-problems, scheduling on a batch processing machine with jobs’ release dates considered and arranging the preventive maintenance activities on a batch processing machine. The preventive maintenance activities are flexible but the maximum continuous working time of the machine, which is allowed, is determined. A mathematical model for integrating flexible periodic preventive maintenance into batch processing machine problem is proposed, in which the grouping of jobs with incompatible job families, the starting time of batches and the preventive maintenance activities are optimised simultaneously. A method combining rules with the genetic algorithm is proposed to solve this model, in which a batching rule is proposed to group jobs with incompatible job families into batches and a modified genetic algorithm is proposed to schedule batches and arrange preventive maintenance activities. The computational results indicate the method is effective under practical problem sizes. In addition, the influences of jobs’ parameters on the performance of the method are analyzed, such as the number of jobs, the number of job families, jobs’ processing time and jobs’ release time.     

Control of a batch-processing machine: A computational approach

Batch processing machines, where a number of jobs are processed simultaneously as a batch, occur frequently in semiconductor manufacturing environments, particularly at diffusion in wafer fabrication and at burn-in in final test. In this paper we consider a batch-processing machine subject to uncertain (Poisson) job arrivals. Two different cases are studied: (1) the processing times of batches are independent and identically distributed (IID), corresponding to a diffusion tube; and (2) the processing time of each batch is the maximum of the processing times of its constituent jobs, where the processing times of jobs are IID, modelling a burn-in oven. We develop computational procedures to minimize the expected long-run-average number of jobs in the system under a particular family of control policies. The control policies considered are threshold policies, where processing of a batch is initiated once a certain number of jobs have accumulated in the system. We present numerical examples of our methods and verify their accuracy using simulation.     

Worst-case analysis of the LPT algorithm for single processor scheduling with time restrictions

We consider the following scheduling problem. We are given a set S of jobs which are to be scheduled sequentially on a single processor. Each job has an associated processing time which is required for its processing. Given a particular permutation of the jobs in S, the jobs are processed in that order with each job started as soon as possible, subject only to the following constraint: For a fixed integer \(B \ge 2\), no unit time interval \([x, x+1)\) is allowed to intersect more than B jobs for any real x. There are several real world situations for which this restriction is natural. For example, suppose in addition to the jobs being executed sequentially on a single main processor, each job also requires the use of one of B identical subprocessors during its execution. Each time a job is completed, the subprocessor it was using requires one unit of time to reset itself. In this way, it is never possible for more than B jobs to be worked on during any unit interval. In Braun et al. (J Sched 17: 399–403, 2014a) it is shown that this problem is NP-hard when the value B is variable and a classical worst-case analysis of List Scheduling for this situation has been carried out. We prove a tighter bound for List Scheduling for \(B\ge 3\) and we analyze the worst-case behavior of the makespan \(\tau _\mathrm{LPT}(S)\) of LPT (longest processing time first) schedules (where we rearrange the set S of jobs into non-increasing order) in relation to the makespan \(\tau _o(S)\) of optimal schedules. We show that LPT ordered jobs can be processed within a factor of \(2-2/B\) of the optimum (plus 1) and that this factor is best possible.     

Fabrication and assembly scheduling in a two-machine flowshop

This paper considers a fabrication scheduling problem to minimize the makespan in a two-machine flowshop. Each job has a unique component and a common component to be processed on the first machine. On machine 1, the common components of the jobs are grouped into batches for processing with a setup cost incurred whenever a batch is formed. A job is ready for its assembly operation on the second machine if both its unique and common components are finished on machine 1. The problems with batch availability and item availability are known as NP-hard. In this paper, we give proofs for the strong NP-hardness of the two problems. The results suggest that it is very unlikely to develop polynomial- or pseudo-polynomial-time algorithm for finding exact solutions for the two problems.