共查询到19条相似文献,搜索用时 93 毫秒
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金属切削毛刺专家知识系统的开发 总被引:2,自引:0,他引:2
毛刺是金属切削加工中产生的常见现象。研究开发出了金属切削毛刺专家知识系统,为管理切削实验所测的毛刺数据、查询毛刺类型与尺寸、优化选择加工参数和进行切削毛刺形成的动力学仿真等奠定了基础。进而,为实现切削毛刺的预报与控制开辟了新途径。 相似文献
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在夹具系统刚性不足的情况下,铝合金缸盖燃烧室和覆盖面很容易出现毛刺。文中介绍了PCD铣刀出现毛刺的原因。研究PCD面铣刀切削刃的几何参数对于毛刺影响的研究。提出了一种在刚性不足的切削系统下,达到既没有振纹又没有毛刺的方法。 相似文献
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Analytical modelling of slot milling exit burr size 总被引:1,自引:0,他引:1
Seyed Ali Niknam Victor Songmene 《The International Journal of Advanced Manufacturing Technology》2014,73(1-4):421-432
A computational model was recently proposed by authors to approximate the tangential cutting force and consequently predict the thickness of the exit up milling side burr. To calculate the cutting force, the specific cutting force coefficient with respect to material properties was used. The model was sensitive to material yield strength and few cutting and tool geometrical parameters. However, the effects of cutting speed, tool coating, and tool rake angle on burr size were neglected. Other phenomena that could affect the burr size such as friction and abrasion were not taken into account either. Therefore, in the current work, a mechanistic force model is incorporated to propose a burr size prediction algorithm. The tangential and radial forces are calculated based on using specific cutting force coefficients in each direction. Furthermore, using the new approach, the burr size is predicated and the effects of a broad range of cutting parameters on burr size and friction angle are evaluated. Experimental values of burr size correlated well with prediction. It was found that the cutting speed has negligible effects on force and burr size. Lower friction angle was recorded when using larger feed per tooth. Consequently, thinner exit up milling side burr was obtained under high friction angle. 相似文献
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Influence of size effect on burr formation in micro cutting 总被引:3,自引:1,他引:2
Tao Zhang Zhanqiang Liu Chonghai Xu 《The International Journal of Advanced Manufacturing Technology》2013,68(9-12):1911-1917
Burr is an important character of the surface quality for machined parts, and it is even more severe in micro cutting. Due to the uncut chip thickness and the cutting edge radius at the same range in micro cutting process, the tool extrudes the workpiece with negative rake angle. The workpiece flows along the direction of minimum resistance, and Poisson burr is formed. Based on the deformation analysis and experiment observations of micro cutting process, the factor for Poisson burr formation is analyzed. It is demonstrated that the ratio of the uncut chip thickness to the cutting edge radius plays an important role on the height of Poisson burr. Increasing the uncut chip thickness or decreasing the cutting edge radius makes the height of exit burr reduce. A new model of micro exit burr is established in this paper. Due to the size effect of specific cutting energy, the exit burr height increases. The minimum exit burr height will be obtained when the ratio of uncut the chip thickness to the cutting edge radius reaches 1. It is found that the curled radius of the exit burr plays an important role on the burr height. 相似文献
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Duy Le Jong-Min Lee Su-Jin Kim Dong-Yoon Lee Seok-Woo Lee 《The International Journal of Advanced Manufacturing Technology》2010,50(5-8):569-577
Microburr formation affects badly on product's quality, especially the finishing surface. Besides, deburring techniques on microcutting are almost impossible or high cost. Understanding burr formation phenomena and minimizing burr size in correlation with cutting conditions and material properties, in this case, are more appropriate. For the purpose of exploring the burr phenomena in micrometal cutting, two cases of burr formation in grooving micropatterns are introduced in the paper. The burr happens along the cutting direction—side burr—of prism pattern, and the other happens at the exit edge of the pattern in the cutting direction—exit burr—of pyramid pattern. Besides, the exit break off which occurs during the exit burr formation is also studied. The analytical solutions for predicting the burr and break off size in each case are also proposed and compared with experiments. 相似文献
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This paper investigates the characteristics and mechanism of top burr formation, and the influence of cutting conditions on top burr formation in slotting microchannels on stainless steel (SS304L) using arrayed thin slotting cutters. Saw-like top burr that is a combination of Poisson part and tear part was observed in the experiments. A 3D finite element model was developed for analysis of the top burr formation processes. The mechanism of top burr formation was proposed based on a series of stress contours and the progressive deformation of microchannel edge obtained from simulation. The process of top burr formation can be divided into four stages: Poisson part initiation, Poisson part development, tear part formation and tear part toppling. The top burr height was found to be largely determined by feed and cutting speed, while the top burr width was found to be strongly influenced by cutting depth, feed and cutting speed. 相似文献
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It is desirable to minimize burr formation for improving part quality. This paper presents an investigation on the burr formation mechanism in micro cutting by taking into consideration the stress distribution around the cutting edge arc. The influences of the uncut chip thickness and the cutting edge radius on burr formation were investigated. Poisson burr is attributed to the side flow of the stagnation material at the bottom of the cutting edge arc. The stress distribution at the cutting edge arc has great influence on Poisson burr formation. The burr height decreases to the minimum value and then increases with reducing the uncut chip thickness due to the change of the maximum stress distribution. An optimum machining strategy also is suggested in micro milling of snake-shaped groove microstructure. 相似文献
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W. J. Deng W. Xia Y. Tang 《The International Journal of Advanced Manufacturing Technology》2009,43(9-10):1035-1045
A coupled thermo-mechanical model of plane-strain orthogonal metal cutting including burr formation is presented using the commercial finite element code. A simulation procedure based on Normalized Cockroft–Latham damage criterion is proposed for the purpose of better understanding the burr formation mechanism and obtaining a quantitative analysis of burrs near the exit of orthogonal cutting. The cutting process is simulated from the transient initial chip formation state to the steady state of cutting, and then to tool exit transient chip flow by incrementally advancing the cutting tool. The predicted burr profile is compared with experimental data and found to be in reasonable agreement. The effect of the tool conditions and cutting conditions on the burr formation process was also investigated. 相似文献
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Wang Guicheng 《机械工程学报(英文版)》2001,(4):300-304
OgyAbethect The burr is one of the common phenomena occutring in metal cutting OPerations. The mat hematical- mechaniedmodel of two side-direction burr fOrmation and transformation is established with plane stress-strain thcory, based on theorthogonal cutting. The main laws of fOrmation and change of the burr are revealed, and it is confirmed by expedmentresult, which first realizes prediction of the forming and changing of the two sidesdirection burr in metal cutting operation.Key wOrds:Me… 相似文献
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Micro-burr formation and minimization through process control 总被引:6,自引:1,他引:6
This paper presents an investigation on micro-burr formation in machining. Micro-cutting is compared with conventional cutting in terms of cutting process characteristic and cutting conditions. In this paper, tungsten–carbide micro-mills were used to cut holes (in a drilling-like process) to investigate top burr formation. The size and type of burr created in stainless steel 304 are studied as a function of machining variables, which are feed, cutting speed and cutting edge radius, to help illuminate the micro-burr formation mechanisms. A series of experiments was conducted to study tool life as a function of cutting conditions. Tool life, here, is defined as the number of holes created before a significant increase in burr height. Based on experimental results, contour charts for predicting burr formation as well as tool life are developed to minimize burr formation and to improve tool life. The model, which includes the effect of feed, cutting speed, and the interaction between the two, predicted the burr height and tool life values with an accuracy of about ±15%. 相似文献
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Y.J. Kim J.H. Kim S.L. Ko B.K. Kim 《The International Journal of Advanced Manufacturing Technology》2006,29(9-10):879-884
The exit burr generated in the face milling operation at the edge of the workpiece usually requires deburring processes to enhance the level of precision of the parts. This paper is to geometrically understand the formation of the exit burr in the face milling operation on the arbitrary shaped workpiece with multiple feature such as hole, spline, and arc so that we can suggest the cutting conditions and tool path to minimize the burr formation on the given workpiece in the early design stage. The burr formation mechanism in each type of burr is classified based on the experimental results. A database is developed to store and predict burr formation results. A Windows based program is developed with the algorithm including three steps, i.e., the feature identification, the cutting condition identification, and the analysis on exit burr formation. We can predict which portion of the workpiece would have the exit burr in advance so that we can manage to find a way to minimize the exit burr formation in an actual cutting. Here, the idea of critical burr length is introduced as a criterion in optimization. 相似文献