表面有Na2SO4沉积时铁基合金的低温热腐蚀行为

研究了工业纯铁、Fe-Cr和Fe-Al合金表面有Na_2SO_4沉积时于O_2/SO_2/SO_3气氛中的低温热腐蚀行为。测定腐蚀动力学曲线,研究温度、气体组成及合金元素对腐蚀动力学的影响,并对腐蚀产物的形貌和组成进行观察与分析。结果表明,在工业纯铁、Fe-Cr和Fe-Al合金的低温热腐蚀过程中都发生金属表面致密氧化层的快速成长和疏松的Fe_2O_3在盐膜中的沉积,且前者对腐蚀的贡献居大。以实验结果为依据,初步提出了电化学机理模型,并用以阐述铁基合金低温热腐蚀过程。     

Ni基合金在900 ℃75%Na2SO4+25%NaCl盐膜下的热腐蚀

研究了纯Ni、Ni-10Cr和Ni-10Cr-5Al合金在900 ℃空气中涂敷Na2SO4+25%NaCl盐膜时的热腐蚀行为。结果表明,Ni-10Cr合金的腐蚀动力学曲线近似服从抛物线规律,而纯Ni和Ni-10Cr-5Al合金的腐蚀动力学曲线分段服从抛物线规律。Ni-10Cr的腐蚀增重最小,抗热腐蚀性能最好,Ni-10Cr-5Al次之,纯Ni的腐蚀增重最大。Ni-10Cr-5Al合金热腐蚀24 h后氧化产物分为3层,外层氧化产物主要是NiO,中间层氧化产物为Cr2O3和Al2O3,最内层有少量Cr2S3和Al2S3。Ni-10Cr合金热腐蚀24 h后氧化膜分为3层,外层氧化产物是NiO,中间层是不连续的Cr2O3,内腐蚀区有少量Cr2S3。由于熔盐中NaCl的存在,Ni-10Cr-5Al和Ni-10Cr合金的腐蚀产物会变得疏松多孔。     

不同Ni、Cr含量镍基涂层在模拟烟气中的热腐蚀行为

目的研究超音速喷涂不同Ni、Cr含量涂层在模拟烟气中的热腐蚀行为,比较涂层的耐蚀性能。探讨涂层在模拟环境中的腐蚀机理。方法采用超音速火焰喷涂技术,在20钢表面制备不同Ni、Cr含量的合金涂层。涂层试样涂覆75%Na_2SO_4+25%Na Cl混合盐膜,在750℃含0.15%(体积分数)SO2模拟烟气中进行腐蚀测试,获得腐蚀动力学规律。采用XRD、SEM、EDS对涂层以及高温腐蚀产物的成分、结构、形貌进行分析。结果采用超音速火焰喷涂制备的涂层结构致密,平均孔隙率为0.84%,涂层中有少量金属氧化物。腐蚀过程中,涂层试样先增重后失重,腐蚀产物为Ni O、Ni Cr2O4、Fe Cr2O4和(Fe,Cr)2O3。腐蚀产物具有双层结构,外层富Ni,内层富Cr。结论在测试条件下,Ni的质量分数为64%,Cr的质量分数为23%时,涂层具有较好的耐蚀性。     

纯Ni和Ni基合金在ZnCl2—KCl盐膜下的腐蚀

考察了表面涂有ZnCl2-KCl盐膜的纯Ni和M38G,GH864两种Ni基合金在450℃纯氧气氛中的耐蚀性。结果表明：3种材料均发生了加速性腐蚀,形成的表面产物膜十分疏松并与基体的粘附性较差;合金中较高的Cr含量并没有提供良好的保护性,其腐蚀速度高于纯Ni。分析了NiO与Cr2O3氧化膜在该环境中具有不同热力学稳定性的原因,并讨论了材料的加速腐蚀机理。     

一种定向凝固Co基合金的热腐蚀行为

利用箱式电阻炉、SEM等手段,研究了一种定向凝固Co基合金在不同介质中的热腐蚀行为及机理。研究结果表明:合金在Na2SO4中的热腐蚀最为严重,在75%Na2SO4+25%NaCl中的热腐蚀程度最轻。合金在Na2SO4中的热腐蚀过程中主要发生了酸性熔融反应,形成了Al2(SO4)3,Cr2Ni3,Cr4Ni15W和Al4CrNi15等腐蚀产物,而在NaCl中的热腐蚀主要发生了活性氧化反应,合金在75%Na2SO4+25%NaCl中热腐蚀时,部分酸性熔融反应和活性氧化反应受到抑制,主要形成了一系列的Ni-S化合物。     

由Na2So4沉积引起的高温合金B—1900在中温下的热腐蚀

用涂 Na_2SO_4盐膜法研究高温合金 B-1900在827℃和750℃于空气中的热腐蚀行为,测定其腐蚀动力学曲线,用 X -射线衍射和电子探针元素面扫描方法分析腐蚀产物的相组成和成份,还对其中的水溶性离子进行化学定量分析。实验结果表明,Na_2SO_4沉积能引起 B-1900合金在中等温度下的热腐蚀,且腐蚀行为是灾难性的。基于实验结果,提出了 B-1900合金在中温下的热腐蚀机理。认为 MoO_3(可能以 Mo_2O_7~(2-)和 Mo_3O_(10)~(2-)形式)参与电化阴极还原反应。MoO_3和 MoO_3~(2-)在熔盐层中的相对迁移将 O_2的还原移至熔盐/空气交界面进行,从而导致快速热腐蚀的发生。熔盐中的 Na_2SO_4与MoO_3反应生成的 SO_3导致了熔盐的高酸度和合金内硫化,进一步加剧了热腐蚀的进程     

纳米 NiCrBSi-TiB2 涂层在硫酸熔盐中的热腐蚀行为研究

目的研究纳米NiCrBSi-TiB2涂层在800℃下的Na2SO4-30%(质量分数)K2SO4熔盐中的热腐蚀行为。方法采用超音速火焰技术在中碳钢表面喷涂纳米NiCrBSi-TiB2涂层,以饱和Na2SO4-30%K2SO4溶液为腐蚀介质,研究该涂层在800℃时的热腐蚀行为。结果微米涂层晶粒粗大,Si的扩散系数低,易出现贫Si富Cr层,形成的Cr2O3膜在碱性熔盐中具有较低的溶解度,对涂层具有良好的保护作用。结论微米涂层在Na2SO4-30%K2SO4熔盐中具有更优的抗热腐蚀性能。     

Initial atmospheric corrosion of zinc in presence of Na2SO4 and （NH4）2S04

Initial atmospheric corrosion of zinc in the presence of Na₂SO₄ and (NH₄)₂SO₄ was investigated via quartz crystal microbalance(QCM) in laboratory at relative humidity(RH) of 80% and 25 °C. The results show that both Na₂SO₄ and (NH₄)₂SO₄ can accelerate the initial atmospheric corrosion of zinc. The combined effect of Na₂SO₄ and (NH₄)₂SO₄ on the corrosion of zinc is greater than that caused by (NH₄)₂SO₄ and less than that caused by Na₂SO₄. Fourier transform infrared spectroscopy(FTIR), X-ray diffractometry(XRD) and scanning electron microscopy(SEM) were used to characterize the corrosion products of zinc. (NH₄)₂Zn(SO₄)₂, Zn₄SO₄(OH)₆·5H₂O and ZnO present on zinc surface in the presence of (NH₄)₂SO₄ while Zn₄SO₄(OH)₆·5H₂O and ZnO are the dominant corrosion products on Na₂SO₄-treated zinc surface. Probable mechanisms are presented to explain the experimental results.     

Inconel625合金及焊缝在Na2SO4-NaCl熔盐中热腐蚀行为研究

对Inconel625母材与焊缝金属进行750℃下的75%Na₂SO₄-25%NaCl混合熔盐热腐蚀实验，并对腐蚀产物的物相、表面形貌、腐蚀失重速率及腐蚀机理等进行分析。结果表明：Inconel625接头母材处组织为奥氏体等轴晶，焊缝处组织为树枝晶；母材与焊缝金属失重曲线均遵循抛物线规律，其失重速率常数分别为3.43和4.18 mg²·cm^-4·h^-1；焊缝金属因为富Nb第二相的析出，导致其与母材相比耐蚀性较差，腐蚀表现出“不均匀性”；2种状态下的Inconel625有着相同的腐蚀层结构均为：外层NiO颗粒和片层状NiCr₂O₄，中层致密Cr₂O₃氧化层，内层“蜂窝”状Ni₂S₃硫化层的3层结构。Inconel625合金在750℃下75%Na₂SO₄-25%NaCl混合盐中的主要腐蚀机理为“硫化-氧化”腐...     

超音速喷涂45CT涂层在KCl+K2SO4+Na2SO4熔融盐中的热腐蚀行为

目的研究超音速喷涂45CT涂层抗KCl+K_2SO_4+Na_2SO_4熔融盐腐蚀性能,了解45CT涂层在熔融盐中的防护及失效机制。方法将试样置于KCl+K_2SO_4+Na_2SO_4混合熔盐中,获得样品在熔盐中不同温度下的腐蚀动力学规律。采用XRD、SEM、EDS对高温腐蚀产物成分、结构、形貌进行分析。结果 45CT涂层在熔融盐中的主要腐蚀产物为Cr_2O_3、NaCrO_2。在600℃和650℃下,涂层能较好地保护基体,涂层上腐蚀产物层较薄;而在700℃下,涂层退化严重,涂层内有大量金属硫化物,基体中的Fe向涂层扩散。结论在高温条件下,涂层易发生硫化,导致涂层与氧化膜的弱结合。随着测试温度升高,涂层在KCl+K_2SO_4+Na_2SO_4熔融盐中的热腐蚀越严重,涂层失效加快。     

Hot Corrosion Behavior of CM 247 LC Alloy in Na2SO4 and NaCl Environments

Hot corrosion studies of CM 247 LC alloy werecarried out in pure sodium sulfate, as well as sodiumchloride and sodium sulfate mixtures of differentconcentrations at various temperatures. A crucible test was employed to study the suitability of CM 247LC as a gas turbine blade material. It was observed thatbare CM 247 LC was severely corroded in just 4 hr, whileit was completely consumed in 70 hr when tested in 90% Na₂SO₄ +10% NaCl at 900°C. The results show that a chloridecontaining melt is more corrosive than pure sodiumsulfate. The weight loss is linearly related tot^1/2 (time) and temperature in the different environments studied. Thecorroded samples were characterized by EPMA, SEM, XRD,and metallographic techniques. The results show that hotcorrosion of CM 247 LC is an electrochemicalphenomenon.     

CuNiCrAl合金在H2SO4溶液中的腐蚀行为

借助金相、X射线衍射(XRD)、扫描电镜(SEM/EDX)及X射线荧光光谱仪研究了CuNiCrAl合金在H2SO4溶液中的腐蚀行为.结果表明CuNiCrAl合金在低温H2SO4溶液中,合金中的Cu相较易腐蚀;当H2SO4溶液浓度和温度达到一定值时,合金出现脱铬腐蚀现象,溶液的浓度和温度越高,脱铬倾向越大,且溶液添加NaCl能促进合金的脱铬腐蚀,还对CuNiCrAl合金的脱铬机制进行了探讨.     

Effects of SO2 and SO3 on the Na2SO4 induced corrosion of nickel

The effects of SO₂ and SO₃ in the environment on the hot corrosion behavior of Ni in the temperature range 750–950°C has been studied. Below the melting point of Na₂SO₄ (884°C), rapid corrosion takes place by formation of a Na₂SO₄-NiSO₄ melt, which can penetrate the porous oxide scale and give rise to sulfide information by coming in contact with the metal. The distribution of the sulfides depends on the SO₂ level in the ambient gas. Continued corrosion occurs by a sulfidation-oxidation mechanism. At temperatures above the melting point of Na₂SO₄, accelerated degradation occurs via dissolution of the surface scale, followed by reprecipitation of the oxide in a nonprotective form.Deceased     

少量铟对铅合金在硫酸溶液中阳极行为的影响

采用动电位法研究了纯铅与Pb-0.6%In合金在4 mol/L H_2SO_4溶液中的阳极行为;用X射线衍射仪(XRD)、能谱仪(EDS)和扫描电镜(SEM)分析了阳极极化过程中铅及铅铟合金表面腐蚀层的成分和微观组织结构。结果表明:纯铅及Pb-0.6%In合金电极都存在活化/钝化过渡区,铟的掺入抑制了腐蚀产物层中PbSO_4和PbO的形成,并有利于铅电极表面形成高电化学活性的腐蚀层。因此向铅中添加铟有利于改善铅酸电池的充放电性能。     

Initial atmospheric corrosion of zinc in presence of Na_2SO_4 and (NH_4)_2SO_4

1 Introduction In view of the widespread use of zinc, as metallic sheet or zinc coatings, it was desirable to study its corrosion behaviour in the wide variety of atmospheres. The atmospheric corrosion of zinc has been studied in field exposures as well …     

新型Te-Ni-Cr合金在Na2SO4-25％NaCl熔盐中的腐蚀行为

利用粉末冶金技术制备了新型Te-Ni-Cr合金材料.通过静态质量损失试验,X射线物相分析,扫描电镜形貌观察及微区成分分析等手段,研究了合金在750℃Na2SO4-25wt％NaCl熔盐中的热腐蚀行为及热腐蚀动力学规律.研究表明:稀有元素碲的加入,使合金的腐蚀速率较Ni-Cr合金有比较明显的下降;随时间的延长,合金表面的腐蚀程度不断增加;腐蚀产物主要为铁的氧化物、镍及铬的硫化物和氧化物;热腐蚀层主要由铁的氧化物和CrO3组成.     

The Hot Corrosion of Fe-Mn-Al–C Alloy with NaCl/Na2SO4 Coating Mixtures at 750°C

The high-temperature corrosion behavior of Fe-30.1Mn-9.7Al-0.77C alloy initially coated with 2 mg/cm² NaCl/Na₂SO₄ (100/0, 75/25, 50/50, 25/75 and 0/100 wt.%) deposits has been studied at 750°C in air. The result shows that weight-gain kinetics in simple oxidation reveals a steady-state parabolic rate law after 3 hr, while the kinetics with salt deposits all display multi-stage growth rates. The corrosion morphology of the alloy with 100% Na₂SO₄ coating is similar to that of simple oxidation. NaCl acts as the predominant corrosion species for Fe-Mn-Al-C alloy, inhibiting the formation of a protective oxide scale. For the alloy coated with over 50% NaCl in salts, NaCl induces selective oxidation of manganese and results in the formation of secondary ferrite in the alloy substrate as well as void-layers with different densities of voids layer by layer in the secondary-ferrite zone.