Thermoplastic elastomeric blend of nitrile rubber and poly(styrene‐co‐acrylonitrile). II. Replacement of nitrile rubber by its vulcanizate powder

A model waste nitrile rubber powder (w‐NBR) was prepared by ambient grinding of aged NBR vulcanizate based on an oil seal formulation. The w‐NBR was characterized by scanning electron microscopic and optical microscopic techniques. Virgin nitrile rubber in a thermoplastic elastomeric 70:30 nitrile rubber/poly(styrene‐co‐acrylonitrile) (SAN) blend was replaced by w‐NBR, and the mechanical properties and swelling index were determined. The virgin NBR in the blend was replaced by the rubber present in w‐NBR (r‐w‐NBR) and the optimum mechanical properties were achieved at 45% replacement where the blend was still reprocessable. Transmission electron microscopic and atomic force microscopic studies reveal that w‐NBR particles coated with NBR are dispersed in a continuous SAN matrix. It was observed that migration of unreacted curatives from w‐NBR to virgin NBR is not significant and incorporation of curatives is necessary for attainment of optimum level of mechanical properties. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2348–2357, 2003     

Oil resistant thermoplastic elastomers of nitrile rubber and high density polyethylene blends

Different grades of oil resistant thermoplastic elastomers (TPE) based on blends of nitrile rubber (NBR) and high density polyethylene (HDPE) have been developed. Chemical treatment of HDPE to evolve compatibility with NBR and dynamic vulcanization with different curatives have been studied. Determination of physico‐mechanical and thermal properties and relative crystallinity of these blends have been carried out. Oil resistance characteristics of the blends have been evaluated in different commercially used oils and fuels for applications as a substitute for NBR/polyvinyl chloride (PVC) blends.     

Effect of dynamic vulcanization on properties and morphology of nylon/SAN/NBR blends: A new compatibilization method of nylon/ABS blends

Dynamically vulcanized blends of nylon, styrene–acrylonitrile copolymer (SAN), and nitrile–butadiene rubber (NBR) were examined for mechanical properties, Shore D hardness, Vicat softening temperature, impact process, and phase morphology. The effect of a curing system such as phenolic formaldehyde resins (PF), dicumylperoxide (DCP), and a sulfur system on the mechanical properties of the nylon/SAN/NBR blends was studied, and dynamic vulcanization with a PF system was found to lead to outstanding toughness of the blends. The effect of PF content on the mechanical properties, Shore D hardness, and heat resistance of the nylon/SAN/NBR blends was also investigated. With increasing PF content the notched‐impact strength and Vicat softening temperature (VST) of the nylon/SAN/NBR (50/25/25) blends evidently improved, but tensile strength and Shore D hardness of the blends changed slightly. It can be concluded that the nylon/SAN/NBR (50/25/25) blends dynamically vulcanized by high‐content PF can attain excellent comprehensive mechanical properties, especially supertoughness, at room temperature. SEM was used to investigate the effect of dynamic vulcanization on disperse‐phase particle size, particle size distribution, and phase morphology. It was obvious that disperse‐phase particle size decreased with an increasing PF content. Thermal behavior and miscibility of dynamically vulcanized nylon/SAN/NBR with PF were investigated by DMTA. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 87: 2057–2062, 2003     

Preparation and characterization of nanocomposites based on thermoplastic elastomers from rubber–plastic blends

In the present work, thermoplastic elastomer (TPE)–clay nanocomposites (TPN) based on different rubber–plastic blends from ethylene–octene copolymer [Engage]–Polypropylene and brominated poly(isobutylene‐co‐paramethyl styrene)–nylon 6 were prepared by melt blending. Hexadecyltrimethylammonium bromide and octadecyl amine‐modified sodium montmorillonite were used as organoclays. The nanocomposites were prepared by adding the nanoclay separately into the rubber and plastic phases. The TPNs were characterized with the help of transmission electron microscopy (TEM) and X‐ray diffraction. The X‐ray diffraction peaks observed in the range of 3–10° for the modified clays disappeared in the thermoplastic elastomeric nanocomposites. TEM photographs showed exfoliation and intercalation of the clays in the range of 20–30 nm in the particular phase where the clay was added. Excellent improvement in mechanical properties like tensile strength, elongation at break, and modulus was observed on incorporation of the nanoclays in the rubber phase of TPN. When the nanoclay was added to the plastic phase, the mechanical reinforcement is comparatively poorer due to partial destruction of the crystallinity. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1645–1656, 2006     

Dynamically vulcanized nitrile rubber/polypropylene thermoplastic elastomers

A new compatibilized method was used to prepare thermoplastic elastomer (TPE) of nitrile rubber (NBR) and polypropylene (PP) with excellent mechanical properties by dynamic vulcanization. Glycidyl methacrylate (GMA) grafted PP/amino‐compound was used as a compatibilizer. The effects of the curing systems, compatibilizer, PP type, and reprocessing on the mechanical properties of NBR/PP thermoplastic elastomers were investigated in detail. Experimental results showed that the addition of amino‐compound in the compatibilzer can significantly increase the mechanical properties of the NBR/PP thermoplastic elastomer. Compared with other amino‐compounds, diethylenetriamine (DETA) has the best effect. PP with higher molecular weight is more suitable for preparing NBR/PP thermoplastic elastomer with high tensile strength and high elongation at break. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 2862–2866, 2002     

Dynamic properties of rubber vibration isolators and antivibration performance of ethylene–propylene–diene monomer/nylon 6 blend systems

This article examines thermoplastic elastomers (TPEs) and thermoplastic vulcanizates (TPVs) as two types of elastomers from melt-blended and dynamically vulcanized ethylene–propylene–diene monomer (EPDM) rubber materials and nylon 6 plastic materials. A series of investigations were conducted on the mechanical properties, morphology, dynamic mechanical properties, hysteresis behavior, and dynamic antivibration properties with different nylon 6 contents. The experimental results showed that the incompatibility between EPDM and nylon 6 led to the easy destruction of the TPV materials in two interfacial polymers upon the application of an external force. Thus, after a dynamic vulcanization process, the mechanical properties of the EPDM/nylon 6 blends were not as good as those of the TPE materials. In terms of morphology, nylon 6 plastics were uniformly distributed in the EPDM/nylon 6 blends during the EPDM rubber phase before vulcanization was performed. After the dynamic vulcanization, phase inversion was produced in which rubber microparticles were formed and dispersed in the nylon 6 plastic phase. The results of dynamic mechanical analysis, compression vibration hysteresis behavior, and dynamic property antivibration experiments showed that the blends provided better vibration isolation and antivibration performance after the amount of nylon 6 was increased and EPDM and nylon 6 were blended through dynamic vulcanization. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

A study of dynamic vulcanization for polyamide‐12 and chlorobutyl rubber

Polyamide‐12 and chlorobutyl rubber were blended by dynamic vulcanization in a high shear environment using curing systems based on sulfur, dithiocarbamate/ZnO, and 4,4‐methylenebiscyclohexylamine/MgO. As expected, all blends with curing agents show increased tensile strength and elongation at break in comparison to blends without curing agents. Maximum mechanical properties are obtained at relatively low levels of curing agent in all systems. Hexane extraction of the mixtures and measurement of percentage of insolubles along with the swelling index of the rubber phase confirm that a high level of cure is achieved at low levels of curing agent. Although the curatives are designed for the rubber phase, differential scanning calorimetry results indicate that both phases are affected during the dynamic vulcanization process, with polyamide‐12 showing a reduced melting temperature that is indicative of molecular weight reduction, structure changes, or reaction with the rubber phase. Scanning electron microscopy results indicate that phase size is reduced with increased blending time and level of curing agent. Rheological studies indicate that blends containing curing agents exhibit non‐Newtonian behavior to a greater extent than polyamide or nonvulcanized polyamide/chlorobutyl rubber blends. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 871–880, 2003     

Influence of acrylic content in PBA‐SAN on the mechanical properties of PBA‐SAN and PBA‐SAN/SAN blends

The effects of different acrylic rubber (PBA) contents in core‐shell structured rubbery acrylate‐g‐poly (styrene‐acrylonitrile) (PBA‐SAN) on the mechanical properties of PBA‐SAN and PBA‐SAN/SAN blends were systematically investigated. Fourier transform‐infrared spectroscopy (FTIR) and scanning electron microscope (SEM) were used to characterize the structure and morphology of PBA‐SAN and PBA‐SAN/SAN blends, respectively. It was found that the mechanical properties of PBA‐SAN and PBA‐SAN/SAN blends strongly depended on the PBA content: largely improved impact strength and elongation at break were observed when adding PBA‐SAN with high PBA content. However, the loss in rigidity and heat distortion temperature were accompanied. Specifically, both PBA‐SAN and PBA‐SAN/SAN blends with 60 wt% PBA exhibited a good balance between toughness and rigidity, which indicating PBA‐SAN with 60 wt% PBA was the most suitable impact modifier. J. VINYL ADDIT. TECHNOL., 24:262–267, 2018. © 2016 Society of Plastics Engineers     

回收HDPE/POE/NR热塑性弹性体的制备及性能研究

用动态硫化法制备回收高密度聚乙烯(HDPE)/POE/NR热塑性弹性体,考察了不同橡塑比、POE和硫化剂用量对热塑性弹性体力学性能的影响,并通过电子扫描电镜观察了弹性体内部的微观结构。结果表明:橡塑比为50/50,POE用量为20 phr,硫化(剂硫黄)用量为2 phr时,弹性体综合性能较好。适量POE的加入,能改善橡塑两相间的相容性。     

Compatibilization of nitrile‐butadiene rubber/ethylene‐propylene‐diene monomer blends by mercapto‐modified ethylene‐vinyl acetate copolymers

Mercapto‐modified ethylene‐vinyl acetate (EVASH) has been employed as a reactive compatibilizing agent for nitrile‐butadiene rubber (NBR)/ethylene‐propylene‐diene monomer (EPDM) blends vulcanized with a sulfur/2,2′‐dithiobisbenzothiazole (MBTS) single accelerator system and a (sulfur/MBTS/tetramethylthiuram disulfide (TMTD) binary accelerator system. The addition of 5.0 phr EVASH resulted in a significant improvement in the tensile properties of blends vulcanized with the sulfur/MBTS system. In addition to better mechanical performance, these functionalized copolymers gave rise to a more homogeneous morphology and, in some cases, better aging resistance. The compatibilization was not efficient in blends vulcanized with the S/MBTS/TMTD binary system, probably because of the faster vulcanization process occurring in this system. The good performance of these EVASH samples as compatibilizing agents for NBR/EPDM blends is attributed to the higher polarity of these components that is associated with their lower viscosity. Dynamic mechanical analysis also suggested a good interaction between the phases in the presence of EVASH. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1404–1412, 2004     

Development of acrylonitrile‐butadiene (NBR)/polyamide thermoplastic elastomeric compositions: Effect of carboxylation in the NBR phase

The current investigation was aimed at assessing the effect of carboxylation of NBR phase in dynamically vulcanized NBR/low‐melting polyamide thermoplastic elastomeric compositions. Improved strength and set properties were achieved because of better compatibilization with carboxylated NBRs. The dispersion of the rubber became homogeneous and finer with increase in the degree of carboxylation. Glass transition studies by DMA and DSC suggested the presence of a compatibilizing block copolymer generated in situ by the reaction between the ? COOH groups in the rubber and the ? NH₂ groups in the polyamide during melt‐mixing. The reaction was studied for a representative 60 : 40 rubber/plastic blend by DSC. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1008–1012, 2006     

NBR/HPVC热塑性弹性体的性能研究(I)

选用丁腈橡胶(NBR)和高聚合度聚氯乙烯(HPVC)为主体材料,用动态硫化制备了一类性能优异的材料丁腈橡胶 高聚合度聚氯乙烯共混型热塑性弹性体(TPE)。研究了聚氯乙烯聚合度、橡塑化、增塑剂、填充剂用量等因素对动态硫化NBR HPVC热塑性弹性体力学性能的影响。     

Eco‐plastics: Morphological and mechanical properties of recycled poly(carbonate)‐crushed rubber (rPC‐CR) blends

Crushed tire rubber particles (CR) have been dispersed into a recycled poly(carbonate) matrix (rPC) to obtain an eco‐friendly plastic (EFP). A positive synergy was expected from the association of an elastomeric phase to a tough thermoplastic matrix, helping on the other hand to develop a plastic with low impact on the environment. Mechanical melt‐mixing alone cannot provide a suitable interface, and led to blends with poor mechanical properties. Consequently, we have investigated different strategies to improve the EFP properties: First, the rubber surface has been treated by flaming or washing with dichloromethane and second, two copolymers, poly(ethylene‐co‐ethyl acrylate‐tert‐hydroxyl methacrylate) (E‐EA‐MAH) and poly(ethylene‐co‐methyl acrylate‐ter‐glycidyl methacrylate) (E‐MA‐GMA), were used to compatibilize CR particles with rPC matrix by reactive melt‐mixing in an internal mixer. The resulting blends mechanical properties were studied through static tension experiments and interpreted to the light of electronic microscopy fractography analysis and nanoindentation experiments. Significant gain of mechanical properties can be obtained by decreasing CR size under 140 μm (especially for CR contents between 5 and 20% m/m). To reach similar properties with rubber particles of diameter over 140 μm (but under 350 μm), it is necessary to activate their surface by either dichloromethane washing or flaming. Additional use of a compatibilizer extends the plastic behaviour domain of the EFP. rPC‐20% w/w CR is the best alternative material of our study. POLYM. ENG. SCI., 47:1768–1776, 2007. © 2007 Society of Plastics Engineers     

Using of leather fibers as an additive in elastomeric compounds: Its effect on curing behavior and physico‐mechanical properties

In this study, leather fibers have been used as an additive in several elastomeric compounds based on nitryl butadiene rubber (NBR), chloroprene rubber (CR), ethylene–propylene–diene monomer (EPDM), and chlorinated isobutylene‐isoprene rubber (CIIR). The effects of employing fibers upon vulcanization characteristics, physico‐mechanical and thermal properties of the compounds were studied. Measuring of vulcanization characteristics of the compounds exhibited that leather fibers has no considerable effect on initial viscosity, processability, and curing time of the compounds but increases cross‐link density. Evaluation of mechanical properties of the vulcanized compounds showed that using leather fibers leads to increase in tensile strength of NBR‐based compound due to compatibility between NBR and leather fibers. Also hardness of all compounds increased drastically by employing leather fibers. The obtained results showed incorporation of leather fibers had no considerable effect on resilience, density, and thermal stability of compounds but enhanced liquid resistance. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Partial replacement of EPR by GTR in highly flowable PP/EPR blends: Effects on morphology and mechanical properties

This research analyzes the effect of ground tire rubber (GTR) and a novel metallocene‐based ethylene–propylene copolymer (EPR), with high propylene content, on the morphology and mechanical behavior of ternary polymer blends based on a highly flowable polypropylene homopolymer (PP). The PP/EPR blends morphology, with very small domains of EPR dispersed in the PP matrix, indicates a good compatibility among these materials, which leads to a significant improvement on elongation at break and impact strength. The incorporation of EPR on the rubber phase of thermoplastic elastomeric blends (TPE) based on GTR and PP (TPE^GTR) has a positive effect on their mechanical performance, attributed to the toughness enhancement of the PP matrix and to the establishment of shell‐core morphology between the rubber phases. The mechanical properties of the ternary blends reveal that TPE^GTR blends allow the upcycling of this GTR material by injection molding technologies. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42011.     

丁腈橡胶／PVC型动态硫化热塑性弹性体性能研究

利用开炼机,通过动态硫化法制成的共混物丁腈橡胶／ＰＶＣ型热塑性弹性体（ＴＰＥ）,经透射电镜观察,呈现出明显的两相结构,交联的丁腈橡胶分散相分散于ＰＶＣ连续相中。共混物的力学性能受硫化体系和加工条件的影响。永久压缩变形、永久拉伸断裂变形、耐油等主要性能均优于简单机械共混物。     

Influences of trans‐polyoctylene rubber on the physical properties and phase morphology of natural rubber/acrylonitrile–butadiene rubber blends

The influence of trans‐polyoctylene rubber (TOR) on the mechanical properties, glass‐transition behavior, and phase morphology of natural rubber (NR)/acrylonitrile–butadiene rubber (NBR) blends was investigated. With an increased TOR level, hardness, tensile modulus, and resilience increased, whereas tensile strength and elongation at break tremendously decreased. According to differential scanning calorimetry and dynamic mechanical analysis, there were two distinct glass‐transition temperatures for a 50/50 NR/NBR blend, indicating the strongly incompatible nature of the blend. When the TOR level was increased, the glass transition of NBR was strongly suppressed. NBR droplets of a few micrometers were uniformly dispersed in the continuous NR phases in the NR/NBR blends. When TOR was added to a 50/50 NR/NBR blend, TOR tended to be located in the NR phase and in some cases was positioned at the interfaces between the NBR and NR phases. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 125–134, 2002     

Processing and characterization of recycled poly(ethylene terephthalate) blends with chain extenders,thermoplastic elastomer,and/or poly(butylene adipate‐co‐terephthalate)

Poly(ethylene terephthalate) (PET) resin is one of the most widely used thermoplastics, especially in packaging. Because thermal and hydrolytic degradations, recycled PET (RPET) exhibits poor mechanical properties and lacks moldability. The effects of adding elastomeric modifiers, chain extenders (CE), and poly(butylene adipate‐co‐terephthalate), PBAT, as a toughener to RPET on its moldability and mechanical property were investigated. Melt blending of RPET with CE, thermoplastic elastomer (TPE), and/or PBAT was performed in a thermokinetic mixer (K‐mixer). The blended materials were then injection molded to produce tensile specimens. Various techniques were used to study the mechanical properties, rheological properties, compatibility, and crystallization behavior of the RPET blends. By melt blending with proper additives, recycled PET regained its moldability, thereby enabling the recycling of RPET. Furthermore, the addition of CE greatly enhanced the mechanical properties of RPET. While the RPET and TPE blends also showed improved mechanical properties, the improvement was less significant and the blends were often immiscible due to the difference in polarities between RPET and TPE. Finally, it was found that the mechanical properties of RPET blends depended on the prior thermal history of the material and could be improved with an extra annealing step that increased the degree of crystallinity. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Polyamide‐reinforced ethylene–propylene–diene rubber compatibilized with chlorinated polyethylene

Vulcanizates of blends of ethylene–propylene–diene rubber and polyamide copolymers were prepared by reactive compatibilization. A reactive route was employed for compatibilizing these blends with the addition of chlorinated polyethylene (CPE). The influence of the compatibilizers, crosslinking agents, blend compositions, and addition modes of the compatibilizers on the mechanical properties of the blends was investigated. The morphologies of the blends were determined with scanning electron microscopy. The addition of CPE was found to reduce the particle size of the dispersed phase remarkably. The stability of the blends with compatibilizers was measured by high‐temperature thermal aging. The mechanical properties were examined by stress–strain measurements and dynamic mechanical thermal measurements; the addition of polyamide copolymers caused significant improvements in the tensile properties of these blends.© 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 1727–1736, 2003     

阻燃,抗静电NBR／PVC热塑性弹性体的制备

用动态硫化法制备了具有阻燃、抗静电性能的丁腈橡胶／聚氯乙烯热塑性弹性体,研究了橡塑共混比、导电炭黑、阻燃剂、硫化剂用量以及返炼等对ＴＰＥ的导电性、阻燃性及力学性能的影响。结果表明,为得到综合性能较好的热塑性弹性体,较适宜的制备条件为ＮＢＲ／ＰＶＣ配比为６０／４０、导电炭黑用量为３０、氢氧化铝用量为４０、硫黄用量为１．３。