Crystallization Behaviors of amino-terminated polyurethane (ATPU)-grafted polypropylene

Summary A melt-grafting approach was employed to prepare a novel functional polypropylene(FPP)—amino-terminated polyurethane grafted polypropylene (PP-g-ATPU). The crystallization behaviors of PP and PP/FPP blends were characterized using differential scanning calorimetry (DSC), wide angle X-ray scattering (WAXS) and polarized optical microscopy (POM). The effects of FPP composition on crystallization behavior, crystal transformation, and morphology of PP/FPP crystalline were investigated. The results showed that at a low dosage (<2.0 wt%) ATPU acted as a heterogeneous nucleation agent during the crystallization of PP/FPP blends. However, when the content of ATPU reached 2.0 wt% or higher, ATPU deteriorated the crystallization of PP or PP/FPP blends. The crystallite size decreased and the number of crystallites increased as the ATPU content increased. The Avrami analysis was adopted to describe the isothermal crystallization process. The difference in the exponent n between PP and PP/FPP suggested that the isothermal crystallization kinetics of PP/FPP blends followed a three-dimensional growth via heterogeneous nucleation. In terms of the half-time of the crystallization, t_1/2, the crystallization rate of functional PP blends was faster than that of PP homopolymer at a given crystallization temperature.     

Nonisothermal crystallization behavior of glass‐bead‐filled polypropylene

The effects of the glass‐bead content and size on the nonisothermal crystallization behavior of polypropylene (PP)/glass‐bead blends were studied with differential scanning calorimetry. The degree of crystallinity decreased with the addition of glass bead, and the crystallization temperature of the blends was marginally higher than that of pure PP at various cooling rates. Furthermore, the half‐time for crystallization decreased with an increase in the glass‐bead content or particle size, implying the nucleating role of the glass beads. The nonisothermal crystallization data were analyzed with the methods of Avrami, Ozawa, and Mo. The validity of various kinetic models for the nonisothermal crystallization process of PP/glass‐bead blends was examined. The approach developed by Mo successfully described the nonisothermal crystallization behavior of PP and PP/glass‐bead blends. Finally, the activation energy for the nonisothermal crystallization of pure PP and PP/glass‐bead blends based on the Kissinger method was evaluated. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2026–2033, 2006     

Miscibility and crystallization of metallocene polyethylene blends with polypropylene

The crystallization and morphology of very‐low‐density polyethylene (VLDPE) and ultra‐low‐density polyethylene (ULDPE) blends with isotactic polypropylene (PP) were studied by differential scanning calorimetry (DSC) and hot‐stage optical microscopy (HSOM) with polarized light. In particular, the isothermal crystallization of PP in molten PE was investigated. A polypropylene homopolymer was melt‐blended with six types of VLDPEs and ULDPEs, with variations in branch content and length and in molecular weight. All the blends contained 20% PP by mass. It was found that the crystallization temperatures of PP and PE changed in the blends, and the crystallization of PP was affected by branch length and content and by the molecular weight of the PE, indicating a certain degree of miscibility between PP and PE. The isothermal crystallization rate of PP decreased in the blends; in particular, the crystallization rate of PP was slower in the ULDPE with lower MFI, suggesting that crystallization of PP was hindered by PE and that its rate was regulated by the viscosity of ULDPE. HSOM images showed that a portion of the PP crystallized from molten PE, although phase separation was obvious, providing additional information on the miscible behavior between PP and VLDPEs (or ULDPEs). Furthermore, the miscible level between the PP and the ULDPEs was higher than that between the PP and the VLDPEs because the degree of change in the crystallization behavior of the PP and PE was greater in the PP–ULDPE blends. This was possibly a result of the higher branch content in the ULDPE. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 1179–1189, 2003     

Blends of polypropylene resins with a liquid crystalline polymer. I. Isothermal crystallization

The isothermal crystallization kinetics of blends of different polypropylene (PP) resins and a liquid crystalline polymer (LCP) after two different melting conditions (200 and 290°C) were studied by DSC and polarized light optical microscopy. The resins were a homopolymer (hPP), a random copolymer with ethylene (cPP), and a maleic anhydride grafted PP (gPP). The LCP was Vectra A950, a random copolymer made of 75 mol % of 4‐hydroxybenzoic acid and 25 mol % of 2‐hydroxy,6‐naphthoic acid. It was observed that the overall crystallization rates of all the blends after melting at 200°C were higher than those after melting at 290°C. The LCP acted as a nucleating agent for all the PP resins; however, its nucleating effect was stronger for the hPP than for the cPP and gPP resins. After both melting conditions, an increase was observed in the overall crystallization rate of the hPP and gPP resins with the increase in the amount of LCP, but not in the cPP crystallization rate. The fold surface free energy σ_e of hPP and cPP in the blends decreased, but increased in the gPP blends. Finally, all the PP resins formed transcrystallites on the LCP domain surfaces. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 916–930, 2003     

Crystallization kinetics of low‐density polyethylene and polypropylene melt‐blended with a low‐Tg tin‐based phosphate glass

The nonisothermal and isothermal crystallizations of low‐density polyethylene (LDPE) and polypropylene (PP) in phosphate glass (Pglass)–polymer hybrid blends were studied through differential scanning calorimetry (DSC). As the Pglass volume fraction was increased, the percentage crystallinity decreased. The half‐time for crystallization decreased as the propagation rate constant rose, for both of the polymer matrices, with increasing Pglass concentrations. The Pglass was observed to be a nucleating agent for formation of two‐ or three‐dimensional spherulites in the hybrids. Tensile modulus improved for both of the Pglass–polymer hybrids up to 40% Pglass, but the energy to break decreased. Tensile strength changed slightly with the addition of Pglass to the LDPE matrix, exhibiting a larger value than that of pure LDPE at 30%. The tensile strength decreased as more Pglass was added to the PP matrix. The observed differences between tensile properties of the Pglass–PP and Pglass–LDPE hybrids at identical Pglass volume concentration were found to be consistent with that of the crystallization behavior of the hybrids. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3445–3456, 2003     

Isothermal crystallization behavior of polypropylene catalloys

The isothermal crystallization behavior of polypropylene (PP) catalloys and neat PP were studied with differential scanning calorimetry and polarized optical microscopy (POM). The crystallization kinetics of the samples were described with the well‐known Avrami equation. The crystallization rate depended remarkably on the content of the ethylene component in the PP catalloys. The crystallization half‐time increased obviously with the increase of the ethylene component in the PP catalloys. We also observed by POM that in isothermal crystallization, there were many more nuclei in the PP catalloys than that in neat PP and with an increase of the ethylene component, the average size of the spherulites decreased obviously. Even when ethylene content was as high as 27%, the crystallization rate still increased apparently, and this was quite different from common PP melting blends, in which the crystallization rate decreased when the ethylene content was relatively high because of the obstruction effect of dispersed droplets to the spherulite growth of the PP matrix. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 877–882, 2004     

Nonisothermal crystallization kinetics of polypropylene/polypropylene‐g‐polystyrene/polystyrene blends

The nonisothermal crystallization kinetics of polypropylene (PP), PP/polystyrene (PS), and PP/PP‐g‐PS/PS blends were investigated with differential scanning calorimetry at different cooling rates. The Jeziorny modified Avrami equation, Ozawa method, and Mo method were used to describe the crystallization kinetics for all of the samples. The kinetics parameters, including the half‐time of crystallization, the peak crystallization temperature, the Avrami exponent, the kinetic crystallization rate constant, the crystallization activation energy, and the F(T) and a parameters were determined. All of the results clearly indicate that the PP‐g‐PS copolymer accelerated the crystallization rate of the PP component in the PP/PP‐g‐PS/PS blends. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Mechanical properties and morphology of polyethylene–polypropylene blends with controlled thermal history

The effect of time–temperature treatment on the mechanical properties and morphology of polyethylene–polypropylene (PE–PP) blends was studied to establish a relationship among the thermal treatment, morphology, and mechanical properties. The experimental techniques used were polarized optical microscopy with hot‐stage, scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and tensile testing. A PP homopolymer was used to blend with various PEs, including high‐density polyethylene (HDPE), low‐density polyethylene (LDPE), linear low‐density polyethylene (LLDPE), and very low density polyethylene (VLDPE). All the blends were made at a ratio of PE:PP = 80:20. Thermal treatment was carried out at temperatures between the crystallization temperatures of PP and PEs to allow PP to crystallize first from the blends. A very diffuse PP spherulite morphology in the PE matrix was formed in partially miscible blends of LLDPE–PP even though PP was present at only 20% by mass. Droplet‐matrix structures were developed in other blends with PP as dispersed domains in a continuous PE matrix. The SEM images displayed a fibrillar structure of PP spherulite in the LLDPE–PP blends and large droplets of PP in the HDPE–PP blend. The DSC results showed that the crystallinity of PP was increased in thermally treated samples. This special time–temperature treatment improved tensile properties for all PE–PP blends by improving the adhesion between PP and PE and increasing the overall crystallinity. In particular, in the LLDPE–PP blends, tensile properties were improved enormously because of a greater increase in the interfacial adhesion induced by the diffuse spherulite and fibrillar structure. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 1151–1164, 2000     

SBS and SEBS block copolymers as impact modifiers for polypropylene compounds

Blends of polypropylene (PP) and thermoplastic elastomers (TPE), namely SBS (styrene‐butadiene‐styrene) and SEBS (styrene‐ethylene/1‐butene‐styrene) block copolymers, were prepared to evaluate the effectiveness of the TPE type as an impact modifier for PP and influence of the concentration of elastomer on the polymer properties. Polypropylene homopolymer (PP‐H) and ethylene–propylene random copolymer (PP‐R) were evaluated as the PP matrix. Results showed that TPEs had a nucleating effect that caused the PP crystallization temperature to increase, with SBS being more effective than SEBS. Microstructure characterization tests showed that in most cases PP/SEBS blends showed the smallest rubber droplets regardless of the matrix used. It was seen that SEBS is a more effective toughening agent for PP than SBS. At 0°C the Izod impact strength of the PP‐H/SEBS 30% b/w blend was twofold higher than the SBS strength, with the PP‐R/SEBS 30% b/w blend showing no break. A similar behavior on tensile properties and flexural modulus were observed in both PP/TPE blends. Yield stress and tensile strength decreased and elongation at break increased by expanding the dispersed elastomeric phase in the PP matrix. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 254–263, 2005     

Morphology,crystallization and melting properties of isotactic polypropylene blended with lignin

The influence of lignin (L) on the thermal properties and kinetics of crystallization of isotactic polypropylene (PP) is reported in this article. PP blends containing 5 and 15 wt % of L were prepared by mixing the components in a screw mixer. An increase of the thermal degradation temperature of the blends was observed as a function of L content. The crystallization and thermal behavior of the pure PP and of the PP/L blends were analyzed by differential scanning calorimetry (DSC). Isothermal crystallization kinetics were described by means of the Avrami equation, which suggests a three‐dimensional growth of crystalline units, developed by heterogeneous nucleation. The isothermal growth rate of PP spherulites was studied using a polarizing optical microscope. The enhancement of PP crystallization rate for the PP/L blends was observed and ascribed to the nucleating action of lignin particles. Non‐isothermal crystallization kinetics were applied, according to the results elaborated by Ziabicki and the method modified by Jeziorny. The kinetic crystallizability of the PP is not influenced by the L present in the blend. In the presence of L, PP can simultaneously crystallize in both the α and β crystalline forms, and the ratio between the α and β forms was determined by X‐ray diffraction analysis. Two melting peaks relative to the two crystalline form of PP were observed for the PP/L blends, for all isothermal crystallization temperatures investigated by means of DSC. The equilibrium melting temperature for α‐form of pure PP was obtained. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1435–1442, 2004     

Maleic anhydride grafted thermoplastic elastomer as an interfacial modifier for polypropylene/polyamide 6 blends

A maleic anhydride grafted thermoplastic elastomer (TPE_g) was prepared. The effect of the TPE_g on the morphology and performance of polypropylene (PP)/polyamide 6 (PA‐6) blends was studied. The final properties of the blends were tuned through variations in the TPE_g/PA‐6 ratios and TPE_g and PA‐6 percentages in the blends. Scanning electron micrographs showed that the TPE_g greatly improved the homogeneity of the blends, and this led to better mechanical performance. The nonisothermal crystallization behaviors of PP and PA‐6 in the blends, revealed by differential scanning calorimetry, were different from those of pure PP and PA‐6. The crystallization temperature and rate of PP were promoted by the PA‐6 component because of its nucleating effect, whereas stepwise crystallization was detected for PA‐6 in the PP/PA‐6 blends when the TPE_g was added. On the basis of these observations, a schematic model was proposed for these blends. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1806–1815, 2004     

Blends of thermoplastic polyurethane and polypropylene. II. Thermal and morphological behavior

Neat thermoplastic polyurethane (TPU), polypropylene (PP), and TPU/PP blends with different weight ratios that were prepared in a twin‐screw extruder were investigated with differential scanning calorimetry and light and scanning electron microscopy. The results confirmed PP matrix to TPU matrix phase inversion in the concentration region between 60/40 and 80/20 TPU/PP blends. The total degree of crystallinity of the blends and the crystallization temperature of PP decreased with increasing TPU content. On the other hand, the addition of elastomeric TPU to PP significantly increased the spherulite size of PP. The TPU melt islands in the PP matrix prolonged the crystallization of PP during solidification, and this enhanced the growth of spherulites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effect of the high‐density polyethylene melt index on the microcellular foaming of high‐density polyethylene/polypropylene blends

The effect of high‐density polyethylene (HDPE)/polypropylene (PP) blending on the crystallinity as a function of the HDPE melt index was studied. The melting temperature and total amount of crystallinity in the HDPE/PP blends were lower than those of the pure polymers, regardless of the blend composition and melt index. The effects of the melt index, blending, and foaming conditions (foaming temperature and foaming time) on the void fractions of HDPEs of various melt indices and HDPE/PP blends were also investigated. The void fraction was strongly dependent on the foaming time, foaming temperature, and blend composition as well as the melt index of HDPE. The void fraction of the foamed 30:70 HDPE/PP blend was always higher than that of the foamed 50:50 HDPE/PP blend, regardless of the melt index. The microcellular structure could be greatly improved with a suitable ratio of HDPE to PP and with foaming above the melting temperature for long enough; however, using high‐melt‐index HDPE in the HDPE/PP blends had a deleterious effect on both the void fraction and cell morphology of the blends. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 364–371, 2004     

Promoting effect of crystallization on the foaming behavior in polypropylene homopolymer/polypropylene block copolymer blends

Polypropylene (PP) is a kind of semi‐crystalline polymer so it is hard to foam with supercritical carbon dioxide (SCCO₂). We used polypropylene block (PP‐B) copolymer as a modifier to improve the crystallization behaviors and foaming performance of polypropylene homo polymer (HPP). HPP, PP‐B, and a series of HPP/PP‐B blends were characterized by differential scanning calorimeter (DSC), X‐ray diffraction, and polarized optical microscope. Results show that both the crystallization behaviors and melt strength have influence on the cell structure. The crystallization temperature of PP‐B is about 7°C higher than that of HPP and that the crystallization behavior of HPP/PP‐B blends is similar to that of PP‐B. Much denser and smaller size spherulites are observed in PP‐B and HPP/PP‐B blends than in HPP, and the crystal structure is unchanged after blending. Scanning electron microscope results show that much more uniform, smaller cells can be obtained for the HPP/PP‐B blends. The crystal nuclei formed earlier can act as physical crosslink points, increasing the melt strength and improving dramatically the cell structure and morphology of the HPP/PP‐B blends. Furthermore, the best cell structure and morphology was achieved for HPP/PP‐B blends with the ratio of 70/30 under the same foaming conditions. POLYM. ENG. SCI., 56:1175–1181, 2016. © 2016 Society of Plastics Engineers     

Isothermal crystallization kinetics and morphology development of isotactic polypropylene blends with atactic polypropylene

The crystallization kinetics and morphology development of pure isotactic polypropylene (iPP) homopolymer and iPP blended with atactic polypropylene (aPP) at different aPP contents and the isothermal crystallization temperatures were studied with differential scanning calorimetry, wide‐angle X‐ray diffraction, and polarized optical microscopy. The spherulitic morphologies of pure iPP and larger amounts of aPP for iPP blends showed the negative spherulite, whereas that of smaller amounts of aPP for the iPP blends showed a combination of positive and negative spherulites. This indicated that the morphology transition of the spherulite may have been due to changes the crystal forms of iPP in the iPP blends during crystallization. Therefore, with smaller amounts of aPP, the spherulitic density and overall crystallinity of the iPP blends increased with increasing aPP and presented a lower degree of perfection of the γ form coexisting with the α form of iPP during crystallization. However, with larger amounts of aPP, the spherulitic density and overall crystallinity of the iPP blends decreased and reduced the γ‐form crystals with increasing aPP. These results indicate that the aPP molecules hindered the nucleation rate and promoted the molecular motion and growth rate of iPP with smaller amounts of aPP and hindered both the nucleation rate and growth rate of iPP with larger amounts of aPP during isothermal crystallization. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1093–1104, 2007     

Dynamically cured polypropylene/epoxy blends

The dynamic vulcanization process, usually used for the preparation of thermoplastic elastomers, was used to prepare polypropylene (PP)/epoxy blends. The blends had crosslinked epoxy resin particles finely dispersed in the PP matrix, and they were called dynamically cured PP/epoxy blends. Maleic anhydride grafted polypropylene (MAH‐g‐PP) was used as a compatibilizer. The effects of the reactive compatibilization and dynamic cure were studied with rheometry, capillary rheometry, and scanning electron microscopy (SEM). The crystallization behavior and mechanical properties of PP/epoxy, PP/MAH‐g‐PP/epoxy, and dynamically cured PP/epoxy blends were also investigated. The increase in the torque at equilibrium for the PP/MAH‐g‐PP/epoxy blends indicated the reaction between maleic anhydride groups of MAH‐g‐PP and the epoxy resin. The torque at equilibrium of the dynamically cured PP/epoxy blends increased with increasing epoxy resin content. Capillary rheological measurements also showed that the addition of MAH‐g‐PP or an increasing epoxy resin content increased the viscosity of PP/epoxy blends. SEM micrographs indicated that the PP/epoxy blends compatibilized with PP/MAH‐g‐PP had finer domains and more obscure boundaries than the PP/epoxy blends. A shift of the crystallization peak to a higher temperature for all the PP/epoxy blends indicated that uncured and cured epoxy resin particles in the blends could act as effective nucleating agents. The spherulites of pure PP were larger than those of PP in the PP/epoxy, PP/MAH‐g‐PP/epoxy, and dynamically cured PP/epoxy blends, as measured by polarized optical microscopy. The dynamically cured PP/epoxy blends had better mechanical properties than the PP/epoxy and PP/MAH‐g‐PP/epoxy blends. With increasing epoxy resin content, the flexural modulus of all the blends increased significantly, and the impact strength and tensile strength increased slightly, whereas the elongation at break decreased dramatically. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1437–1448, 2004     

Physical and mechanical properties of Al(OH)3/polypropylene composites modified by in situ‐functionalized polypropylene

Al(OH)₃/polypropylene (PP) composites modified by in situ‐functionalized polypropylene (FPP) were prepared by a one‐step melt‐extrusion process. The effect of in situ FPP on the crystallization and melting behavior, melt‐flow index, limiting oxygen index, thermal degradation, mechanical properties, and fracture morphology of Al(OH)₃/PP composites was studied. Formation of in situ FPP resulted in a decreased crystallization temperature and melting point of PP in the composites, an increased melt‐flow index, and improved tensile and flexural strengths of Al(OH)₃/PP composites, whereas the thermal degradation behavior and limiting oxygen index was not been influenced. The impact strength of the Al(OH)₃/PP composites modified by in situ FPP depended upon the content of the initiator, dicumyl peroxide, and the monomer, acrylic acid. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2850–2857, 2002; DOI 10.1002/app.10269     

Isothermal crystallization and spherulite nucleation in blends of polypropylene with metallocene‐prepared polyethylene

The isothermal crystallization behavior and morphology of a polypropylene (PP)‐based copolymer, a metallocene‐prepared linear low‐density polyethylene (M‐LLDPE) and their three 10/90, 30/70 and 50/50 M‐LLDPE/PP blends have been investigated. The PP and M‐LLDPE contained 5 ethylene and 3.3 mol% hexene‐1 as a comonomer, respectively. Isothermal crystallization studies revealed a different temperature‐dependence on crystallization for M‐LLDPE, PP and their blends and the crystallization half‐life for the M‐LLDPE was higher than either PP or the blends at a certain temperature. The PP‐rich blends also showed a quite similar crystallization rate to that of PP. Investigations on the variation of spherulite growth rate of PP in the blends at different temperatures revealed no significant change and was quite independent of the amount of M‐LLDPE being employed. The morphology studies revealed that the nucleation densities of the PP spherulites decreased by introducing M‐LLDPE into PP and the M‐LLDPE remained as discrete droplets dispersed throughout the PP spherulites. The results obtained were consistent with no miscibility between the two components. Copyright © 2005 Society of Chemical Industry     

Effects of rosin‐type nucleating agent and low density polyethylene on the crystallization process of polypropylene

In this article, the influence of rosin‐type nucleating agent (Nu–Na) and low density polyethylene (LDPE) on the crystallization process of polypropylene (PP) from the melt state was studied by differential scanning calorimeter and polarization microscope. It was found that LDPE obstructed the crystallization of PP, decreased the crystallization rate of PP. The rosin‐type nucleating agent Nu–Na substantially improved the rate of crystallization, and decreased the size of spherulites also. The cooperative effect of LDPE and Nu–Na made the crystallization rate of PP increase greatly, the spherulites of PP became much smaller and dispersed more uniformly, and the transparency of PP was further improved evidently. The crystallization temperature (T_c) and melting temperature (T_m) of PP and LDPE in PP/LDPE/Nu–Na (97:3:0.5) were not affected by the number of mixed passes—the nuclei migration from PP to PE had not happened in the mixed passes. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2804–2809, 2003     

Crystallization behavior of starch‐filled polypropylene

Starches of different granule sizes, including corn, rice, and amaranth starches, were used to prepare starch‐filled polypropylene (PP) and the effect of starch granule size on crystallization behavior PP was investigated. Differential scanning calorimetry and scanning electron microscopy were used to monitor the energy changes of the crystallization of the melt and to characterize the morphology of PP/starch composites, respectively. Little interaction was observed between starch and PP despite the difference in starch granule size. The crystallization temperature of PP decreased with the addition of starch and this decrease became more apparent with increasing starch granule size. During nonisothermal crystallization, the dependency of the relative degree of crystallinity on time was described by the Avrami equation. The addition of starch decreased the overall crystallization rate of PP, which was attributed to an increase in the activation energy of crystallization under nonisothermal conditions according to the Kissinger equation. An increase in starch granule size of starch would increase the crystallization activation energy of PP and consequently decrease its crystallization rate. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 484–492, 2004