Morphology and properties of poly(benzoxazine‐co‐urethane)s based on bisphenol‐S/aniline benzoxazine

Poly(benzoxazine‐co‐urethane) was prepared by melt‐blending bisphenol‐S/aniline‐type benzoxazine (BS‐a) with isocyanate‐terminated polyurethane (PU) prepolymer based on 2,4‐toluene diisocyanate and poly(ethylene glycol), followed by thermally activated polymerization of the blend. The copolymerization reaction between BS‐a and PU prepolymer was monitored using Fourier transform infrared spectroscopy. The morphology, dynamic mechanical properties, and thermal stability of the poly(benzoxazine‐co‐urethane) were studied using scanning electron microscopy, dynamic mechanical analysis, and thermogravimetry. Homogeneous morphology is shown in scanning electron micrographs of the fracture surfaces of poly(benzoxazine‐co‐urethane)s with different urethane weight fractions, and the roughness of the surface increases with urethane content increasing. Correspondingly, a single glass transition temperature (T_g) is shown on the dynamic mechanical analysis curves of the poly(benzoxazine‐co‐urethane)s, and the T_g is higher than that of the polybenzoxazine. With increase in the urethane content, the T_g and water absorption of poly(benzoxazine‐co‐urethane) increase, whereas the storage modulus and thermal stability decrease. POLYM. ENG. SCI., 53:2633–2639, 2013. © 2013 Society of Plastics Engineers     

Synthesis of thermoplastic polyurethane and its physical and shape memory properties

In this article, thermoplastic polyurethane (PU) with a shape memory property was synthesized. First, the PU prepolymer was prepared by reacting poly(tetramethylene glycol) with 4,4′‐diphenylmethane diisocyanate, then extended with various extenders such as linear aliphatic 1,4‐butanediol, benzoyl‐type 4,4‐bis(4‐hydroxyhexoxy)‐isopropylane and naphthalate‐type bis(2‐phenoxyethanol)‐sulfone or naphthoxy diethanol. The experimental results showed that the tensile strength, elongation at break, and initial modulus at 300% of these copolymer films were in the range of 31–64 Mpa, 42%–614%, and 8.26–11.5 MPa, respectively. Thermal analysis showed that the glass‐transition temperature of these copolymers was in the range of ?73°C to ?50°C for the soft segment (T_gs) and 70°C–106°C for the hard segment (T_gh) and that the melting point was in the range of 14.6°C–24.2°C for the soft segment and 198°C–206°C for the hard segment. The extender with a benzoyl or naphthalate group was better able to promote its shape memory property than was the regular polyurethane. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 607–615, 2006     

Thermomechanical characteristics of benzoxazine–urethane copolymers and their carbon fiber‐reinforced composites

Copolymers of polybenzoxazine (BA‐a) and urethane elastomer (PU) with three different structures of isocyanates [i.e., toluene diisocyanate (TDI), diphenylmethane diisocyanate, and isophorone diisocyanate], were examined. The experimental results reveal that the enhancement in glass transition temperature (T_g) of BA‐a/PU copolymers was clearly observed [i.e., T_g of the BA‐a/PU copolymers in 60 : 40 BA‐a : PU system for all isocyanate types (T_g beyond 230°C) was higher than those of the parent resins (165°C for BA‐a and ?70°C for PU)]. It was reported that the degradation temperature increased from 321°C to about 330°C with increasing urethane content. Furthermore, the flexural strength synergism was found at the BA‐a : PU ratio of 90 : 10 for all types of isocyanates. The effect of urethane prepolymer based on TDI rendered the highest T_g, flexural modulus, and flexural strength of the copolymers among the three isocyanates used. The preferable isocyanate of the binary systems for making high processable carbon fiber composites was based on TDI. The flexural strength of the carbon fiber‐reinforced BA‐a : PU based on TDI at 80 wt % of the fiber in cross‐ply orientation provided relatively high values of about 490 MPa. The flexural modulus slightly decreased from 51 GPa for polybenzoxazine to 48 GPa in the 60 : 40 BA‐a : PU system. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Segmented copolymers of uniform tetra‐amide units and poly(phenylene oxide) by direct coupling

Segmented copolymers with telechelic poly(2,6‐dimethyl‐1,4‐phenylene ether) (PPE) segments and crystallizable bisester tetra‐amide units (two‐and‐a‐half repeating unit of nylon‐6,T) were studied. The copolymers were synthesized by reacting bifunctional PPE with hydroxylic end groups with an average molecular weight of 3500 g/mol and bisester tetra‐amide units via an ester polycondensation reaction. The bisester tetra‐amide units had phenolic ester groups. By replacing part of the bisester tetra‐amide units with diphenyl terephthalate units (DPT), the concentration of tetra‐amide units in the copolymer was varied from 0 to 11 wt%. Polymers were also prepared from bifunctional PPE, DPT, and a diaminediamide (6T6‐diamine). The thermal and thermal mechanical properties were studied by DSC and DMA and compared with a copolymer with flexible spacer groups between the PPE and the T6T6T. The copolymers had a high T_g of 180–200°C and a melting temperature that increased with amide content of 220–265°C. The melting temperature was sharp with monodisperse amide segments. The T_m – T_c was 39°C, which suggests a fast, but not very fast, crystallization. The crystallinity of the amide was ～ 20%. The copolymers are semicrystalline materials with a high T_g and a high T_g/T_m ratio (> 0.8). © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 512–518, 2007     

Novel poly(methyl methacrylate)‐block‐polyurethane‐block‐poly(methyl methacrylate) tri‐block copolymers through atom transfer radical polymerization

Poly(methyl methacrylate)‐block‐polyurethane‐block‐poly(methyl methacrylate) tri‐block copolymers have been synthesized successfully through atom transfer radical polymerization of methyl methacrylate using telechelic bromo‐terminated polyurethane/CuBr/N,N,N,N″,N″‐pentamethyldiethylenetriamine initiating system. As the time increases, the number‐average molecular weight increases linearly from 6400 to 37,000. This shows that the poly methyl methacrylate blocks were attached to polyurethane block. As the polymerization time increases, both conversion and molecular weight increased and the molecular weight increases linearly with increasing conversion. These results indicate that the formation of the tri‐block copolymers was through atom transfer radical polymerization mechanism. Proton nuclear magnetic resonance spectral results of the triblock copolymers show that the molar ratio between polyurethane and poly (methyl methacrylate) blocks is in the range of 1 : 16.3 to 1 : 449.4. Differential scanning calorimetry results show T_g of the soft segment at ?35°C and T_g of the hard segment at 75°C. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Synthesis and properties of copolymers of poly(ether ketone ketone) and poly(ether amide ether amide ether ketone ketone)

Poly(aryl ether ketone)s (PAEKs) are a class of high‐performance engineering thermoplastics known for their excellent combination of chemical, physical and mechanical properties, and the synthesis of semicrystalline PAEKs with increased glass transition temperatures (T_g) is of much interest. In the work reported, a series of novel copolymers of poly(ether ketone ketone) (PEKK) and poly(ether amide ether amide ether ketone ketone) were synthesized by electrophilic solution polycondensation of terephthaloyl chloride with a mixture of diphenyl ether and N,N′‐bis(4‐phenoxybenzoyl)‐4,4′‐diaminodiphenyl ether (BPBDAE) under mild conditions. The copolymers obtained were characterized using various physicochemical techniques. The copolymers with 10–35 mol% BPBDAE are semicrystalline and have markedly increased T_g over commercially available poly(ether ether ketone) and PEKK due to the incorporation of amide linkages in the main chain. The copolymers with 30–35 mol% BPBDAE not only have high T_g of 178–186 °C, but also moderate melting temperatures of 335–339 °C, having good potential for melt processing. The copolymers with 30–35 mol% BPBDAE have tensile strengths of 102.4–103.8 MPa, Young's moduli of 2.33–2.45 GPa and elongations at break of 11.7–13.2%, and exhibit high thermal stability and good resistance to organic solvents. Copyright © 2010 Society of Chemical Industry     

Synthesis and characterization of poly(urethane‐co‐imidine)s having pendent phenyl and benzylidene groups using bisphthalides,bislactones and blocked polyurethane prepolymers

Poly(urethane‐co‐imidine)s were prepared using amine blocked polyurethane (PU) prepolymer. The PU prepolymer was prepared by the reaction of poly(propylene glycol) (PPG₂₀₀₀) and 2,4‐tolylene diisocyanate (TDI) and end capped with N‐methyl aniline. The PU prepolymer was then reacted with bisphthalides and bislactones, until the evolution of carbon dioxide ceased. Polymerization reactions with bispthalides and bislactone took more time than with dianhydrides. Polymers were characterized by FTIR, GPC, TG and DSC analyses. Molecular weights of the poly(urethane‐co‐imidine)s were found to be lower than that of poly(urethane‐co‐imide)s. Compared to poly(urethane‐co‐imide)s all poly(urethane‐co‐imidine)s showed high glass transition temperature and crystallization peak in DSC. The thermal stability of the polyurethanes was found to increase with the introduction of imidine component. © 2001 Society of Chemical Industry     

Silicon‐containing anionic water‐borne polyurethane with covalently bonded reactive dye

A silicon‐containing water‐borne polyurethane (PU) polymer with hydroxyl side groups was synthesized that was stable in basic conditions and also capable of reacting with a reactive dye to form a covalently bonded dye molecule. The silicon‐containing anionic water‐borne PU prepolymer was synthesized from H₁₂‐4,4′‐diphenylmethane diisocyanate (H₁₂‐MDI), polytetramethylene glycol, polydimethylsiloxane (PDMS), 2,2′‐bis(hydroxymethyl), propionic acid (anionic centers), and triethyleneamine using the prepolymer mixing method. Water was then added to emulsify and disperse the resin to form an anionic water‐borne PU prepolymer. N‐(2‐Hydroxyethyl ethylene diamine) (HEDA) was used to extend the prepolymer to form a water‐borne PU polymer with a side chain of hydroxyl groups, which can further react with the reactive dye to form a dyed PU. The reactive dye of chlorosulfuric acid esters of sulfatoethyl sulfones can react with the water‐borne PU polymer. Behaviors of alkali resistance and dyeing properties were observed. In consideration of thermal properties, the dye‐grafted PU polymers exhibited lower glass‐transition temperatures for soft segments and hard segments than those without dye. Concerning mechanical properties, it was found that the modulus and the strength of the dyed PU polymers decreased with grafting of the dye molecule, but elongation at break was increased. The alkali resistance increased with PDMS content. For dye‐uptake properties, the percentage of dye grafting was over 90%. Also, the dye‐grafted PU exhibited a lower percentage of dye migration than that of polymers with ethylene diamine instead of HEDA as a chain extender, and showed greater colorfastness to light. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2045–2052, 2003     

Carrier‐free dyeing of radiation‐grafted polyester fabrics with disperse dyes

Carrier‐free dyeing of radiation‐grafted polyester fabrics with disperse red dye was studied in the temperature range 283–363 K. 1‐vinyl 2‐pyrrolidone (NVP), acrylic acid (AA) or their mixture was used to graft poly(ethylene terephthalate) (PET) fabric. The effects of pH of the dye solution, graft yield (GY), dyeing time (t), dye concentration (C), and dyeing temperature (T) on the colour difference (CD) of PET fabric were studied. The best dyeing condition was achieved at pH 5.5. CD increases linearly with the increase in GY, with slopes depending on the type of grafted copolymer. CD increased rapidly as the dyeing time increased; this was followed by a relatively slow dyeing rate within a few minutes. The initial dyeing rate (R) was found to increase with an increase in C and T. The dyeing rates for all grafted samples followed 0.35‐order kinetics and are temperature‐independent. Average activation energy 9.26 kJ mol^?1 is calculated for the dyeing process and is independent of the fabric treatment. Pre‐exponential rate constants 1976, 1839, and 1579 (CD/GY) s^?1 were calculated for dyeing PET samples grafted with AA/NVP mixture, NVP and AA, respectively, while 1074 CD s^?1 was evaluated for carrier dyeing of ungrafted fabric. Analysis of the kinetic parameters and the dyeing mechanism revealed that dyeing PET fabric was diffusion‐controlled. Grafting PET fabric improved significantly the dyeing affinity of the DR dye over ungrafted samples dyed in solutions containing a carrier. Copyright © 2005 Society of Chemical Industry     

Modified polyurethane with a covalent bond of dye molecule

In this article, we have successfully synthesized polyurethanes (PUs) with a covalent bond of dye molecule via a coupling agent of epichlorohydrin. The structure is proven by infrared (IR) spectra, which exhibits the absorption peak of dye molecule, as we expected. The dye‐grafted polyurethanes were used to evaluate their inherent viscosity, mechanical, and thermal properties and, also, their dyeing behavior. For the inherent viscosity, the PUs with the grafting of the dye molecule demonstrate a lower value of viscosity than those without grafting of the dye molecule. The tensile strength is found to decrease with the grafting of the dye molecule due to the further separation of intermolecular distance of the grafted PUs. But the elongation at break is increased with the grafting of the dye molecule. In consideration of the thermal properties, PUs with the grafting of dye molecule exhibit higher T_gh than those without dye molecule. However, their T_gs and T_ms of soft segment between dyed and undyed PU seem to be similar. For dye migration property, the PUs with the grafting of dye molecule are proven to be much lower thermal migration values (Mp%) than those of simple mixing of PU and dyestuff. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 245–253, 1999     

Synthesis of anionic water‐borne polyurethane with the covalent bond of a reactive dye

We successfully synthesized an anionic water‐borne polyurethane (PU) capable of reacting with a reactive dye to form a covalent bond with the dye molecule. The anionic water‐borne PU was synthesized and grafted with the reactive dye to form a dyed PU. First, the PU prepolymer was synthesized from 4,4′‐methylene bis(isocyanatocyclohexane), poly(tetramethylene glycol), 2,2′‐bis(hydroxymethyl) propionic acid (as an anionic center), and triethyleneamide (as a neutralizer). Then, pure water was added to emulsify and disperse the prepolymer to form an anionic water‐borne PU prepolymer. Finally, the extender N‐(2‐hydroxyethyl) ethylene diamine was used to extend the anionic water‐borne prepolymer to form a PU polymer with hydroxyl groups that could further react with the reactive dye molecule. With respect to the heating properties, the dyed PU polymers exhibited higher glass‐transition temperatures of the hard segment than those without dye molecules. However, neither the glass‐transition temperature of the soft segment nor the melting temperature of the soft segment varied in the presence of dye molecules, but they were changed with various chain lengths of the soft segment. As for the mechanical properties, the modulus and strength of the dyed PU polymers decreased because of the bulkiness of their dye molecules, but the breaking elongation increased. Moreover, the inherent viscosity decreased in the presence of the dye molecules. As for the dyeing properties, the percentage of dye grafting was greater than 90%. The dye‐grafted PU exhibited a lower percentage of migration than PU extended with ethylene diamine (without hydroxy groups) and also showed a higher grade of colorfastness to light. © 2002 John Wiley & Sons, Inc. J Appl Polym Sci 84: 797–805, 2002; DOI 10.1002/app.10336     

Compatibilization and property characterization of polycarbonate/polyurethane polymeric alloys

Semi‐crystalline dendritic poly(ether‐amide)s were synthesized by modifying hydroxyl end‐groups of dendritic poly(ether‐amide) with aromatic urethane acrylate and octadetyl isocyanate. The ratio of these modifiers can adjust the final properties of products to fulfill the requirements of UV‐curable powder coatings. These UV‐curable semi‐crystalline dendritic poly(ether‐amide)s have a T_g in the range of 41–45°C and a T_m of around 120°C. Their thermal behavior and semi‐crystalline properties were studied by DSC and XRD. The photopolymerization kinetics was investigated by Photo‐DSC. The residual unsaturation, thermal stability, and hardness of the UV‐cured films were also studied. The obtained results show that these semi‐crystalline dentritic poly(ether‐amide)s may be used as prepolymers in UV‐curable powder coating systems. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 287–291, 2003     

Miscible blends of styrene-acrylic acid copolymers with aliphatic,crystalline polyamides

Styrene-acrylic acid copolymers exhibit miscibility with various aliphatic, crystalline polyamides (e.g., nylon 6, 11, and 12) at 20% acrylic acid content in the copolymer. At 8% acrylic acid, phase separation is observed with the crystalline polyamides. At 14% acrylic acid, partial miscibility is observed with each polyamide, resulting in the T_g's of the constituents shifted toward the other constituent. The miscibility of the styrene-acrylic acid copolymers ( > 14 wt % AA) can be ascribed to hydrogen bonding interactions with the polyamides. Styrene-acrylic acid (20% AA) copolymers are miscible with other nylons with alternating amide orientation along the chain (e.g., nylon 6,6 and nylon 6,9). These samples tend to crosslink upon exposure to temperatures above the polyamide melting point unlike the nylon 6, 11, and 12 blends in which branching may only occur. Nylon 11/styrene-acrylic acid blends were chosen for crystallization rate studies. A melting point depression of nylon 11 occurs with addition of the styrene-acrylic acid (20% AA). The Flory-Huggins interaction parameter from the melting point depression is calculated to be -0.27. The crystallization rate of nylon 11 is significantly reduced with the addition of the miscible SAA copolymers (20% AA). The spherulitic growth rate equation predicts this behavior based on a T_g increase with SAA addition.     

Development of new sustainable inorganic flame retardant additive system for polyamide 6,6 with improved performance

We report the effect of new sustainable inorganic phosphate glass (P‐glass) flame retardants for polyamide 6,6 (PA6,6). Three P‐glasses differing in chemical composition and glass transition temperature (T_g) were prepared and their flame retardant effect on PA6,6 was studied by cone calorimetry, thermogravimetric analysis, and SEM‐EDX. The effect of high and intermediate T_g P‐glasses on the thermal stability of PA6,6 was negligible as compared to that of the low T_g P‐glass due to the hygroscopic nature of the latter. However, the char formation was independent of the P‐glass composition and was observed to increase by 30% in the presence of P‐glass. The low T_g P‐glass composition (i.e., ILT‐1) was found to be a promising flame retardant for PA6,6 at a concentration of up to 15% by weight. Cone calorimetry data showed that the ILT‐1 decreased both the peak heat release rate and the total heat amount released from the PA6,6/ILT‐1 hybrids, resulting in an efficient formation of a glassy char layer. In contrast to the intermediate and high T_g P‐glasses of this study, SEM‐EDX indicated that the ILT‐1 P‐glass was well dispersed in the PA6,6 matrix to yield a typical droplet‐in‐matrix phase morphology in the melt‐blended binary immiscible P‐glass/PA6,6 hybrids. POLYM. ENG. SCI., 55:1741–1748, 2015. © 2014 Society of Plastics Engineers     

The roles of polymer relaxation phenomena,aqueous dye solubility and the physical properties of water in the mechanism of adsorption of a disperse dye on poly(ethylene terephthalate) fibres: part 5 analysis of polymer relaxation phenomena for different polymers

The temperature dependent uptake of a commercial disperse dye on cotton and polyamide 66 fabrics at dyeing temperatures between 30°C and 130°C adhered to the Williams–Landel–Ferry equation, insofar as, very good correspondence was observed between plots of experimentally determined colour strength data points (log1/f_k) and the respective structural relaxation times of the cellulose and nylon 66 polymers (loga_T data points), as a function of the parameter (T − T_g). Adsorption of the dye on both types of fibre therefore concurs with the fundamental precept of the free volume model of dye diffusion. Comparison of the adherence of the uptake of the commercial dye on cotton and polyamide 66 fabrics with that secured on polyester fabric revealed that despite the major chemical and physical differences between the three types of fibre, the same dyeing mechanism likely applies to each fibre type. The marked temperature dependent uptake of the commercial grade disperse dye each of the three types of substrate is the consequence of two, different, but inherently interconnected, thermally activated phenomena, namely the relaxation times of the molecular rearrangements occurring within the respective cellulose, nylon 66 or poly(ethylene terephthalate) macromolecule, in which polymer glass transition assumes the principal role, and the aqueous solubility of the commercial grade disperse dye.     

Synthesis and properties of novel copolymers of poly(ether ketone diphenyl ketone ether ketone ketone) and poly(ether amide ether amide ether ketone ketone)

New monomers, 4,4′‐bis(4‐phenoxybenzoyl)diphenyl (BPOBDP) and N,N′‐bis(4‐phenoxybenzoyl)?4,4′‐diaminodiphenyl ether (BPBDAE), were conveniently synthesized via simple synthetic procedures from readily available materials. Novel copolymers of poly(ether ketone diphenyl ketone ether ketone ketone) (PEKDKEKK) and poly(ether amide ether amide ether ketone ketone) (PEAEAEKK) were synthesized by electrophilic Friedel‐Crafts solution copolycondensation of isophthaloyl chloride (IPC) with a mixture of BPOBDP and BPBDAE, over a wide range of BPOBDP/BPBDAE molar ratios, in the presence of anhydrous AlCl₃ and N‐methylpyrrolidone (NMP) in 1,2‐dichloroethane (DCE). The copolymers obtained were characterized by different physico‐chemical techniques. The copolymers with 10–40 mol% BPBDAE are semicrystalline and had remarkably increased T_gs over commercially available PEEK and PEKK due to the incorporation of amide and diphenyl linkages in the main chains. The copolymers IV and V with 30–40 mol% BPBDAE had not only high T_gs of 185–188°C, but also moderate T_ms of 326–330°C, having good potential for the melt processing. The copolymers IV and V had tensile strengths of 101.7–102.3 MPa, Young's moduli of 2.19–2.42 GPa, and elongations at break of 13.2–16.6% and exhibited high thermal stability and excellent resistance to organic solvents. POLYM. ENG. SCI., 54:1757–1764, 2014. © 2013 Society of Plastics Engineers     

Synthesis and characterization of poly(ether amide ether ketone)/poly(ether ketone ketone) copolymers

A new monomer, N,N′‐bis(4‐phenoxybenzoyl)‐m‐phenylenediamine (BPPD), was prepared by condensation of m‐phenylenediamine with 4‐phenoxybenzoyl chloride in N,N‐dimethylacetamide (DMAc). A series of novel poly(ether amide ether ketone) (PEAEK)/poly(ether ketone ketone) (PEKK) copolymers were synthesized by the electrophilic Friedel‐Crafts solution copolycondensation of terephthaloyl chloride (TPC) with a mixture of diphenyl ether (DPE) and BPPD, over a wide range of DPE/BPPD molar ratios, in the presence of anhydrous AlCl₃ and N‐methylpyrrolidone (NMP) in 1,2‐dichloroethane (DCE). The influence of reaction conditions on the preparation of copolymers was examined. The copolymers obtained were characterized by different physicochemical techniques. The copolymers with 10–25 mol % BPPD were semicrystalline and had remarkably increased T_gs over commercially available PEEK and PEKK due to the incorporation of amide linkages in the main chains. The copolymers III and IV with 20–25 mol % BPPD had not only high T_gs of 184–188°C, but also moderate T_ms of 323–344°C, having good potential for the melt processing. The copolymers III and IV had tensile strengths of 103.7–105.3 MPa, Young's moduli of 3.04–3.11 GPa, and elongations at break of 8–9% and exhibited outstanding thermal stability and good resistance to organic solvents. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Sorption and transport of water vapor in nylon 6,6 film

The sorption and transport of water in nylon 6,6 films as functions of the relative humidity (RH) and temperature were studied. Moisture‐sorption isotherms determined gravimetrically at 25, 35, and 45°C were described accurately by the GAB equation. Water‐vapor transmission rates were enhanced above ≈ 60–70% RH, primarily due to the transition of the polymer from glassy to rubbery states. The glass transition temperatures (T_g's) of nylon 6,6 were measured at various moisture contents using differential scanning calorimetry. The results showed that the sorbed water acted as an effective plasticizer in depressing the T_g of the polyamide. Fourier transform infrared spectroscopy (FTIR) was utilized to characterize the interaction of water and the nylon. Evidence from FTIR suggested that the interaction of water with nylon 6,6 took place at the amide groups. Based on the frequency shift of the peak maxima, moisture sorption appeared to reduce the average hydrogen‐bond strength of the N H groups. However, an increase was seen for the CO groups. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 197–206, 1999     

Synthesis and characterization of poly(ester ether siloxane)s

A series of novel thermoplastic elastomers based on ABA‐type triblock prepolymers, poly[(propylene oxide)–(dimethylsiloxane)–(propylene oxide)] (PPO‐PDMS‐PPO), as the soft segments, and poly(butylene terephthalate) (PBT), as the hard segments, was synthesized by catalyzed two‐step melt transesterification of dimethyl terephthalate (DMT) with 1,4‐butanediol (BD) and α,ω‐dihydroxy‐(PPO‐PDMS‐PPO) (M?_n = 2930 g mol^?1). Several copolymers with a content of hard PBT segments between 40 and 60 mass% and a constant length of the soft PPO‐PDMS‐PPO segments were prepared. The siloxane‐containing triblock prepolymer with hydrophilic terminal PPO blocks was used to improve the compatibility between the polar comonomers, i.e. DMT and BD, and the non‐polar PDMS segments. The structure and composition of the copolymers were examined using ¹H NMR spectroscopy, while the effectiveness of the incorporation of α,ω‐dihydroxy‐(PPO‐PDMS‐PPO) prepolymer into the copolyester chains was controlled by chloroform extraction. The effect of the structure and composition of the copolymers on the transition temperatures (T_m and T_g) and the thermal and thermo‐oxidative degradation stability, as well as on the degree of crystallinity, and some rheological properties, were studied. Copyright © 2006 Society of Chemical Industry     

Alkali reduction and reactive dye dyeing of T/N nonwoven fabrics dipped into silicon‐containing,water‐borne polyurethane

Two series of anionic water‐borne polyurethanes with alkali resistance and covalent bonds of a reactive dye were synthesized with different molar ratios of poly(tetramethylene glycol) (PTMG). They were classified with respect to PTMG 1000 and PTMG 2000. The fiber blends of polyester/nylon nonwoven fabrics were dipped into silicon‐containing, water‐borne polyurethane and squeezed to an 80% pickup ratio. Finally, the manmade leather was treated with alkali reduction and dyed with a reactive dye. The alkali reduction and the thermal, mechanical, and dyeing properties of the manmade leather were studied. For alkali reduction, different ratios of NaOH and Na₂CO₃ concentrations were used. Na₂CO₃ was used because of its better spreading and buffering properties. The softness and breaking load were measured and related to the weight reduction. For the dyeing properties, a reactive dye with vinyl sulfone groups was found to bond with the OH group of water‐borne polyurethane by covalent bonding. On the basis of alkali reduction, a mixture of NaOH and Na₂CO₃ with a concentration ratio of 0.1N/0.2N could lead to better softness and alkali reduction of leather. For the mechanical properties, leather of the PTMG 1000 series showed a higher breaking load than leather of the PTMG 2000 series. However, less elongation in the PTMG 1000 series resulted. Differential scanning calorimetry showed an endothermic peak at 50–100°C. This indicated that the glass‐transition temperature of the hard segment decreased with an increasing amount of the soft segment in leather; meanwhile, both the glass‐transition temperature of the soft segment and the melting temperature of the hard segment also decreased as the content of the soft segment increased. For the dyeing properties, the reactive blue dye could reach up to 96.1% dye uptake in the polyurethane part of the leather. Moreover, the washing fastness could be graded as high as 4–5, and the light resistance was also graded to 4–5, in the dyed leather. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2324–2335, 2005