Effect of the synthesis route on the structure and properties of polyurethane/nitrokonjac glucomannan semi‐interpenetrating polymer networks

With a synthesis route differing from previous methods, novel semi‐interpenetrating polymer networks (semi‐IPNs), coded UNK‐II, were synthesized by the initial mixing of nitrokonjac glucomannan (NKGM) with castor oil in butanone and the subsequent addition of toluene diisocyanate (TDI) to begin the polymerization reaction in the presence of 1,4‐butanediol (BD) as a chain extender at 60°C. The results from dynamic mechanical analysis, differential scanning calorimetry, and ultraviolet spectroscopy indicated that a certain degree of microphase separation occurred between soft and hard segments of polyurethane (PU) in the UNK‐II sheets. The α‐transition temperature, glass‐transition temperature, heating capacity, and tensile strength increased with an increase in the NKGM content, and this suggested an interaction between PU and NKGM in the UNK‐II sheets. In a previous method, semi‐IPN materials (PUNK) were synthesized by the polymerization reaction between castor oil and TDI, and then this PU prepolymer was mixed with NKGM and cured in the presence of BD as a chain extender. The PUNK sheets had relatively good miscibility and mechanical properties. However, for UNK‐II sheets prepared by the method reported in this work, NKGM mainly played a role in reinforcement. When the NKGM content was less than 10%, the UNK‐II sheets exhibited good miscibility, tensile strength (26–28 MPa), and breaking elongation (130–140%), similar to those of PUNK materials. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1948–1954, 2003     

Property evaluation and structure analysis of polyurethane/epoxy graft interpenetrating polymer networks

Polyurethanes obtained from 4,4′‐diphenylmethane diisocyanate (MDI) and polydiols with different molecular weights (polyethylene glycol and polyoxypropylene diols) were used as modifiers for diglycidyl ether of bisphenol A. Impact strength (IS), critical stress intensity factor (K_C), flexural strength and flexural strain at break were measured as a function of polyurethane (PUR) type and content. Scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and infrared spectroscopy (FTIR) were employed for the structure and morphology analysis. It was found that the addition of polyurethane with an excess of isocyanate groups to epoxy resin resulted in the formation of a grafted interpenetrating polymer network structure. The mechanical properties of epoxy resin were improved with 5 and 10% PUR. Moreover, it was observed that composites containing PUR based on higher molecular weight (PUR 1002 and PUR 2002) with long flexible segments exhibited higher impact strength while PUR prepared from polyethylene glycol had a higher flexural energy to break and a higher flexural modulus. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Morphology and mechanical properties of semi-interpenetrating polymer networks from polyurethane and benzyl konjac glucomannan

A series of semi-interpenetrating polymer network (semi-IPN) films coded as UB from castor oil-based polyurethane (PU) and benzyl konjac glucomannan (B-KGM) were prepared, and they have good or certain miscibility over entire composition range. Morphology, miscibility and properties of the UB films were investigated by using scanning electron microscopy (SEM), differential scanning calorimetry, dynamic mechanical analysis, ultraviolet spectrometer, wide-angle X-ray diffraction and tensile test. The results indicated that the UB films exhibited good miscibility when B-KGM content was lower than 15 wt%, resulting in relatively high light transmittance, breaking elongation and density. With an increase of the B-KGM content from 20 to 80 wt%, a certain degree of phase separation between PU and B-KGM occurred in the UB films. The tensile strength of the films UB increased from 7 to 45 MPa with an increase of B-KGM content from 0 to 80 wt%. By extracting the B-KGM with N, N-dimethylformamide from the semi-IPN, the morphology and phase domain size of the UB films were clearly observed by SEM. A continuous phase and dual-continuous phase model describing the semi-IPN were proposed to illustrate the morphology and its transition.     

Synthesis and characterization of polyurethane/poly(vinylidene chloride) interpenetrating polymer networks

A series of polyurethane (PU)/poly(vinylidene chloride) (PVDC) interpenetrating polymer networks (IPNs) were synthesized through variations in the amounts of the prepolyurethane and vinylidene chloride monomer via sequential polymerization (80/20, 60/40, 50/50, 40/60, 30/70, and 20/80 PU/PVDC). The physicomechanical and optical properties of the IPNs were investigated. Thermogravimetric analysis (TGA) studies of the IPNs were performed to establish their thermal stability. TGA thermograms showed that the thermal degradation of the IPNs proceeded in three steps. Microcrystalline parameters, such as the crystal size and lattice disorder, of the PU/PVDC IPNs were estimated with wide‐angle X‐ray scattering. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1375–1381, 2007     

Mechanical properties of blocked polyurethane/epoxy interpenetrating polymer networks

The mechanical properties of blocked polyurethane(PU)/epoxy interpenetrating polymer networks (IPNs) were studied by means of their static and damping properties. The studies of static mechanical properties of IPNs are based on tensile properties, flexural properties, hardness, and impact method. Results show that the tensile strength, flexural strength, tensile modulus, flexural modulus, and hardness of IPNs decreased with increase in blocked PU content. The impact strength of IPNs increased with increase in blocked PU content. It shows that the tensile strength, flexural strength, tensile modulus, and flexural modulus of IPNs increased with filler (CaCO₃) content to a maximum value at 5, 10, 20, and 25 phr, respectively, and then decreased. The higher the filler content, the greater the hardness of IPNs and the lower the notched Izod impact strength of IPNs. The glass transition temperatures (T_g) of IPNs were shifted inwardly compared with those of blocked PU and epoxy, which indicated that the blocked PU/epoxy IPNs showed excellent compatibility. Meanwhile, the T_g was shifted to a higher temperature with increasing filler (CaCO₃) content. The dynamic storage modulus (E′) of IPNs increased with increase in epoxy and filler content. The higher the blocked PU content, the greater the swelling ratio of IPNs and the lower the density of IPNs. The higher the filler (CaCO₃) content, the greater the density of IPNs, and the lower the swelling ratio of IPNs. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1826–1832, 2006     

Synthesis,characterization and properties of organoclay‐modified polyurethane/epoxy interpenetrating polymer network nanocomposites

organoclay‐modified polyurethane/epoxy interpenetrating network nanocomposites (oM‐PU/EP nanocomposites) were prepared by adding organophilic montmorillonite (oMMT) to interpenetrating polymer networks (IPNs) of polyurethane and epoxy resin (PU/EP) which had been prepared by a sequential polymerization technique. Wide‐angle X‐ray diffraction (WAXD) and transmission electronic microscopy (TEM) analysis showed that the interpenetrating process of PU and EP improved the exfoliation and dispersion degree of oMMT. The effects of the NCO/OH ratio (isocyanate index), the weight ratio of PU/EP and oMMT content on the phase structure and the mechanical properties of the oM‐PU/EP nanocomposites were studied by tensile testing and scanning electronic microscopy (SEM). Water absorption tests showed that the PU/EP interpenetrating networks and oMMT had synergistic effects on improvement in the water resistance of the oM‐PU/EP nanocomposites. Differential scanning calorimetry (DSC) analysis showed that PU was compatible with EP and that the glass transition temperature (T_g) of the oM‐PU/EP nanocomposites increased with the oMMT content up to 3 wt%, and then decreased with further increasing oMMT content. The thermal stability of these nanocomposites with various oMMT contents was studied by thermogravimetric analysis (TGA), and the mechanism of thermal stability improvement was discussed according to the experimental results. Copyright © 2005 Society of Chemical Industry     

The swelling behavior of interpenetrating polymer networks composed of polyurethane and unsaturated polyester

The kinetics of swelling and the sorption performance were observed for the polymer compositions with interpenetrating polymer networks made up of polyurethane and unsaturated polyester during their exposure to chlorobenzene at 25°C. It was found that the rates for solvent transport and solvent absorption processes were controlled by the chemical composition of the formulation studied. On the basis of the observed swelling process, parameters could be assessed which were specific for the mass transfer process, i.e., diffusion coefficient, sorption coefficient, and permeability coefficient. Moreover, an attempt was made to evaluate structural parameters that describe topology of the obtained networks. It was found that the increasing share of polyurethane in the composition reduced crosslinking density in the polyester network that resulted in faster diffusion of the solvent and higher sorption capacity for the solvent. The higher the styrene content in the composition, the higher the crosslinking density in the system, and hence the diffusion of solvent and its sorption inside the polymer network was much more difficult. In the scanning electron microscope analysis of samples, which had been subjected to swelling, no leaching was observed for any phase present in the system, despite phase separation for both the components. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3511–3519, 2006     

Miscibility and properties of semi‐interpenetrating polymer networks based on polyurethane and nitroguar gum

Films from castor oil‐based polyurethane (PU) prepolymer and nitroguar gum (NGG) with different contents (10–70 wt %) were prepared through solution casting method. The networks of PU crosslinked with 1,4‐butanediol were interpenetrated by linear NGG to form semi‐interpenetrating polymer networks (semi‐IPNs) in the blend films. The miscibility, morphology, and properties of the semi‐IPNs coded as PUNG films were investigated with Fourier transform infrared spectroscopy, scanning electron microscopy, differential scanning calorimetry, dynamic mechanical thermal analysis, wide‐angle X‐ray diffraction, density measurement, ultraviolet spectroscopy, thermogravimetric analysis, tensile, and solvent‐resistance testing. The results revealed that the semi‐IPNs films have good miscibility over the entire composition ratio of PU to NGG under study. The occurrence of hydrogen‐bonding interaction between PU and NGG played a key role in improvement of the material performance. Compared with the pure PU film, the PUNG films exhibited higher values of tensile strength (11.7–28.4 MPa). Meanwhile, incorporating NGG into the PU networks led to an improvement of thermal stability and better solvent‐resistance of the resulting materials. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104, 4068–4079, 2007     

Synthesis and characterization of konjac glucomannan/poly(vinyl alcohol) interpenetrating polymer networks

Novel interpenetrating polymer networks (IPNs) coded as KP were synthesized successfully from poly(vinyl alcohol) (PVA) and konjac glucomannan (KGM) in the presence of glutaraldehyde as a crosslink agent. The transparent IPN films that were 40 μm thick were prepared by means of conventional solvent‐casting technique and dried at room temperature for 2 days. The structure and miscibility of the KP films were studied by Fourier transformed infrared spectra, scanning electron microscopy, differential scanning calorimetry, wide‐angle X‐ray diffraction, and ultraviolet visible spectroscopy (UV–Vis). The results indicated that strong intermolecular interaction caused by crosslink bonding between PVA and KGM occurred in the IPN films, resulting in wonderful miscibility when the reaction time is 4 h. The tensile strength, elongation at break, and moisture uptake was much higher than that of the pure PVA film, KGM film, and uncrosslinked blend films. In other words, the structure of IPN endowed the films with excellent performance, so the new material has promising applications to food package film and agricultural film because of its biodegradability. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2775–2780, 2004     

Application of a method for the mathematical experimental statistical modeling approach to analyze physical–chemical properties of interpenetrating polymer network of polyurethane and unsaturated polyester

Modern statistical analysis methods were employed to investigate and evaluate the effect of chemical composition on mechanical properties of interpenetrating polymer network (IPN) formulations that had been synthesized of polyurethane and unsaturated polyester resin (cross‐linked with styrene). Experiments run according to the mathematical plan made a basis for empirical models derived from the Sheffe polynomials. The models were utilized to optimize the chemical composition of IPN from the viewpoint of achievable mechanical parameters, to assess changes of those properties over the whole theoretically possible scope of quantitative compositions, and to investigate the effects of individual components and their possible interactions. The findings supported a thesis on complex interactions between polymeric components of IPN; they can be the reason for tangled polyurethane, unsaturated polyester, and linear polystyrene polymer networks, and ultimately they can be responsible for the formation of immiscible phases within the plastics produced. Data were also obtained which make it possible to evaluate potential mechanical properties of synthesized IPN compounds as coating materials and engineering plastics. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1855–1867, 2005     

Effects of polyurethane soft segment and crosslink density on the morphology and mechanical properties of polyurethane/poly(allyl diglycol carbonate) simultaneous interpenetrating polymer networks

Tough, optically clear simultaneous interpenetrating polymer networks (SINs) of polyurethane (PU) and poly(allyl diglycol carbonate) (ADC) at different compositions were synthesized. The effects of the molecular weight of PU soft segment on the morphology, mechanical properties, and thermal transition behavior of the SINs at two levels of crosslinking agent were studied. The miscibility of PU/ADC SINs, studied by TEM and DMA, was greatly influenced by the SIN composition and the molecular weight of poly(caprolactone) diol (PCL) as the PU soft segment. A single‐phase morphology at a PU concentration of 10% changed to a very fine microheterogeneous morphology as the molecular weight of PCL changed from 530 to 1250. The two‐phase morphology of the PU10/ADC90 SIN based on higher PCL molecular weight (PCL 1250) was also confirmed by DMA, which displayed a sharp peak for the ADC‐rich phase and a small shoulder for the PU‐rich phase transition in the tan δ plot. The SINs at 20–30% PU composition exhibited co‐continuous phase morphology in the transmission electron micrographs, in which the phase regions grew larger as the PCL molecular weight increased from 530 to 1250. All the SIN samples possessed excellent optical transparency except two samples with 30% PU composition based on PCL 1250, which showed a hazy appearance. The tensile strength, modulus, and toughness of the SINs decreased by increasing the molecular weight of PCL from 530 to 1250, whereas the elongations at break remained nearly unchanged. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 1583–1595, 2003     

Miscibility and properties of blend materials from waterborne polyurethane and carboxymethyl konjac glucomannan

We prepared composite materials by blending waterborne polyurethane (WPU) and carboxymethyl konjac glucomannan (CMKGM) with CMKGM content from 15 to 80 wt % in an aqueous system. The structures and properties of the blend materials were characterized by FTIR, dynamic mechanical analysis, ultraviolet spectroscopy, scanning electron microscopy, wide‐angle X‐ray diffraction, thermogravimetric analysis, and tensile testing. The results indicated that the blend sheet with 80 wt % CMKGM exhibited good miscibility and higher tensile strength (89.1 MPa) than that of both WPU (3.2 MPa) and CMKGM (56.4 MPa) sheets. Moreover, with an increase of CMKGM content, the tensile strength, Young's modulus, and thermal stability increased significantly, attributed to intermolecular hydrogen bonding between CMKGM and WPU. Based on the experimental results, the blend materials have good, or a certain degree of, miscibility over the whole range of composition ratio of WPU to CMKGM. In addition, the blend materials exhibited organic solvent resistance. This work not only provided a simple method to prepare environmentally friendly materials, but also expanded the application of CMKGM. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 77–83, 2004     

The effect of composition and the level of crosslinking of the poly(methylmethacrylate) phase on the properties of natural rubber‐poly(methylmethacrylate) semi‐2 interpenetrating polymer networks

The effects of the PMMA content and the cross‐linker level in the poly(methylmethacrylate) component on the dynamic and physico‐mechanical properties of semi‐2 interpenetrating polymer networks based on natural rubber and poly(methylmethacrylate) were determined. The miscibility of the components in these semi‐2 interpenetrating polymer networks was determined using the loss tangent data, obtained from dynamic mechanical thermal analysis and the interphase contents were calculated from modulated scanning calorimetric data. Some component mixing in these semi‐2 interpenetrating polymer networks was evident from these modulated differential scanning calorimetric and dynamic mechanical thermal analysis data. The degree of component mixing increased with cross‐linker level in the PMMA phase. The PMMA content in the semi‐2 IPNs has a significant effect on the tensile and hysteresis behavior of these semi‐2 interpenetrating polymer networks. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Preparation and properties of a degradable interpenetrating polymer networks based on starch with water retention,amelioration of soil,and slow release of nitrogen and phosphorus fertilizer

In this study, we aimed to develop a degradable nitrogen and phosphorus (NP) fertilizer with properties of slow release, water retention, and remediation of saline soil; the nitrogen and phosphorus was coated with starch/poly(acrylic acid‐co‐acrylamide) [poly(AA‐co‐AM)] superabsorbent (SAAmF) by reverse suspension radical copolymerization. The variable influences on the water absorbency were investigated and optimized. The results of the structure and morphology characterization of SAAmF show that poly(AA‐co‐AM) was grafted partly from the chain of starch, and the different contents of starch brought about a difference in the size of the three‐dimensional net hole of the coating polymer. The property of water retention, the behaviors of slow release of nutrient, and the degradation of the SAAmF were evaluated, respectively, and the results revealed that the water transpiration ratio of soil with SAAmF was lower by approximately 8 percentage points than that of the blank test, about 60% nutrient was released from SAAmF by the 30th day, and 32 wt % of SAAmF with a content of starch of 20% was degraded after 55 days. Moreover, a considerable decrease in the conductivity was observed, which revealed a sharp reduction in the concentration of residual ions for the soil mixed with SAAmF. It may be inferred from these that the product seems to be a promising vehicle for the management of soils, including saline soils. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Curing and mechanical properties of dicyanate/poly(ether sulfone) semi‐interpenetrating polymer networks

Semi‐interpenetrating polymer networks (semi‐IPNs) composed of a dicyanate resin and a poly(ether sulfone) (PES) were prepared, and their curing behavior and mechanical properties were investigated. The curing behavior of the dicyanate/PES semi‐IPN systems catalyzed by an organic metal salt was analyzed. Differential scanning calorimetry was used to study the curing behavior of the semi‐IPN systems. The curing rate of the semi‐IPN systems decreased as the PES content increased. An autocatalytic reaction mechanism was used to analyze the curing reaction of the semi‐IPN systems. The glass‐transition temperature of the semi‐IPNs decreased with increasing PES content. The thermal decomposition behavior of the semi‐IPNs was investigated. The morphology of the semi‐IPNs was investigated with scanning electron microscopy. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 1079–1084, 2003     

Structure and properties of semiinterpenetrating polymer networks based on polyurethane and nitrochitosan

Two semiinterpenetrating polymer networks (semi‐IPNs) based on trihydroxyl methylpropane–polyurethane (T‐PU) or castor oil–polyurethane (C‐PU) were prepared by curing the mixed solution of the polyurethane prepolymer and nitrochitosan (NCH). During the curing process, crosslinking and grafting reaction between the molecules of the PU prepolymer and NCH occurred, because of the high reactivity of remaining hydroxyl groups in the NCH with ? NCO groups of PU. The structure of the original semi‐IPN sheets and the sheets treated with acetone were studied by infrared, ¹³C‐NMR, scanning electron microscopy, and dynamic mechanical analysis, showing interpenetration of NCH molecules into the PU networks. When nitrochitosan content (C_NCH) was lower than 10 wt %, the semi‐IPN sheets T‐PU and C‐PU had higher density and tensile strength (σ_b) than the systems with C_NCH more than 20%. The trihydroxymethyl propane‐based PU reacted more readily with nitrochitosan to form the semi‐IPNs than castor oil‐based PU. The semi‐IPN coatings T‐PU and C‐PU were used to coat cellophane, resulting in intimate interfacial bonding. The mechanical strength and water resistivity of the cellophane coated with T‐PU coating were improved remarkably. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 3109–3117, 2001     

Swelling characterization of the semiinterpenetrating polymer network hydrogels composed of chitosan and poly(diallyldimethylammonium chloride)

Temperature‐ and pH‐responsive semiinterpenetrating polymer network (SIPN) hydrogels, constructed with chitosan (CS) and poly(diallyldimethylammonium chloride) (PDADMAC), were studied. The characterizations of the IPN hydrogels were investigated by fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), and swelling tests, under various conditions. CS/PDADMAC SIPN hydrogels exhibited a relatively high swelling ratio, in the range of 248–462%, at 25°C. The swelling ratio of CS/PDADMAC IPN hydrogels are pH, temperature, and ionic concentration dependent. DSC was used for the quantitative determination of the amounts of freezing and nonfreezing water. The amount of free water increased with increasing PDADMAC content in the IPN hydrogels. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2876–2880, 2004     

Morphology and thermal and dielectric behavior of cycloaliphatic epoxy/trimethacrylate interpenetrating polymer networks for vacuum‐pressure‐impregnation electrical insulation

Vacuum pressure impregnation has been known as the most advanced impregnation technology that has ever been developed for large and medium high‐voltage electric machines and apparatuses. We developed one new type of vacuum‐pressure‐impregnation resin with excellent properties by means of a novel approach based on in situ sequential interpenetrating polymer networks resulting from the curing of trimethacrylate monomer [trimethylol‐1,1,1‐propane trimethacrylate (TMPTMA)] and cycloaliphatic epoxy resin (CER). In this study, the influence of the concentrations of the components and their microstructures on their thermal and dielectric behaviors were investigated for the cured CER/TMPTMA systems via atomic force microscopy, dynamic mechanical analysis, thermogravimetric analysis, and dielectric analysis. The investigation results show that the addition of TMPTMA to the CER–anhydride system resulted in the formation of a uniform and compact microstructure in the cured epoxy system. This led the cured CER/TMPTMA systems to show much higher moduli in comparison with the pure CER–anhydride system. The thermogravimetric analysis results show that there existed a decreasing tendency in the maximum thermal decomposition rates of the cured CER/TMPTMA systems, which implies that the thermal stability properties improved to some extent. The dielectric analysis results show that the cured CER/TMPTMA systems displayed quite different dielectric behaviors in the wide frequency range 0.01 Hz–1 MHz and in the wide temperature range 27–250°C compared with the cured CER–anhydride system. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008